Ethernet MCOR Manual de usuario

User's Manual

Ethernet MCOR (EMCOR) Controller Module

Ethernet MCOR Controller Module User Instructions

This document contains instructions on the use of the EMCOR (Ethernet MCOR Controller Module).

Table of Contents Page

1. Setup Guide...................................................................................................................

2. Table of EMCOR jumper connections...........................................................................

. Figure of jumper connections.......................................................................................

4. EMCOR Controller General Description......................................................................4

5. Table of EMCOR module J1 and J2 signal connections................................................5

6. Table of Crate J and J4 connections to EMCOR J1 connections.................................6

7. Description of EXT INTLK Connection........................................................................7

8. Description of Crate OK Connection.............................................................................7

9. EMCOR Crate USB Diagnostic Application.................................................................7

10. EMCOR Front Panel Description.................................................................................17

11. Remote PCI Register Information................................................................................18

12. Base Address Register Table.........................................................................................19

1 . MCOR Faults Registers Table......................................................................................2

14. EMCOR Module CPU Boot-Up Process Instructions..................................................27

15. Entering and Saving the CPU MAC Address...............................................................28

16. Logging on to the RIOS Server.....................................................................................29

Setup Guide

The EMCOR module is properly configured for use before shipment. The following jumper

configuration guide is for reference only and shows how the module should be configured for normal

use. All testing is performed with the jumpers in the following configuration. Table 1 shows the signal

names and jumper configurations. Figure 1 shows the actual location of the jumpers on the module.

The table below does not reference the jumper on P9, which is installed to ensure a predictable CPU

boot-up process.

The EMCOR module comes equipped with a CPU module attached (non SLAC customers only). The

CPU must go through a boot up process each time power is applied to the crate before the EMCOR

module can be used to control MCOR modules, unless the USB Diagnostic Application is being used.

Instructions for the CPU boot up process, which loads the OS into the CPU module, can be found later

in this document.

Note that due to the amount of heat generated by the CPU module, it is necessary to always make

certain that a blower assembly is installed to the crate and that air flow is constantly available across

the EMCOR and CPU module as a means to remove heat being generated.

Table 1- Table of jumper connections on the EMCOR module

Header/ umper Connection

Pins

Signal 1 Signal 2 Signal 3 Use

P1 1 to 2 +15V_VIN_Crate +15V_V_IN +15V Power

P2 2 to + . V +5V_IN + . V Power

P 1 to 2 +5V_IN_CRATE +5_VIN +5V Power

P4 1 to 2 -15V_IN_CRATE -15V_IN -15V Power

P10 2 to VCCIO + . VCCIO USB Output

VCC

P11 2 to + . VCCIO +5V_IN + . VCCIO

Power

W In +5V_REF1 +5V_REF1 DAC Ref.

W7 In DGND AGND DGND to

AGND

W8 In +5V_REF2 +5V_REF2 DAC Ref.

EMCOR Controller Module Description

The EMCOR module was designed to replace the Interface Controller module that resides in slot 00 of

the crate power supply. The EMCOR module will only fit in slot 00 since that is the only location in

the crate with the 2 connectors (P1 and P2) necessary to mate with the EMCOR module. The EMCOR

module will receive the required power needed from the crate power supply via crate connection P1

and EMCOR module connection J2. The EMCOR module will control up to 16 MCOR modules using

a GUI based software such as EPICS and the EMCOR front panel EPICS CA port.

Figure 1--Jumper locations

W7 P2

P10

P11

Note that all of the signal connections for the EMCOR module J1 are identical to the Interface

Controller module J2 connector, but many of the EMCOR J2 connections are not the same as the

Interface Control module J1 connections. The signal names for the EMCOR connections (J1 and J2) are

shown in table 2 below.

Caution: Crate connections J and J4 on the back of the crate were designed for use with the C4

Interface Controller, and NOT the EMCOR Controller. Do not make connections to either J or J4 if

you are going to be using the EMCOR controller, as damage to the controller or external connections

could occur. Table has been created as a means to map the EMCOR J2 connections to the crate J and

J4 connections.

Table 2 EMCOR J1 and J2 ignal Connections

2 Signal 2 Signal 2 Signal 1 Signal 1 Signal 1 Signal

A1 +15V_IN_AUX B1 DGND C1 INTLK1+ A1 GND_0 B1 GND_4 C1 GND_8

A2 +15V_IN_AUX B2 DGND C2 INTLK1- A2 +REF_0 B2 +REF_4 C2 +REF_8

A +5V_IN_AUX B -15V_IN_AUX C INTLK2+ A3 AGND B3 AGND C3 AGND

A4 +5V_IN_AUX B4 MAG_FAULT0 C4 INTLK2- A4 MON_0 B4 MON_4 C4 MON_8

A5 DGND B5 MAG_FAULT1 C5 INTLK + A5 MCOR_FAULT0 B5 MCOR_FAULT4 C5 MCOR_FAULT8

A6 DGND B6 MAG_FAULT2 C6 INTLK - A6 FDBK_0 B6 FDBK_4 C6 FDBK_8

A7 -15V_IN_AUX B7 MAG_FAULT C7 INTLK4+ A7 GND_1 B7 GND_5 C7 GND_9

A8 -15V_IN_AUX B8 MAG_FAULT4 C8 INTLK4- A8 +REF_1 B8 +REF_5 C8 +REF_9

A9 +15V_IN_AUX B9 +5V_D C9 MAG_FAULT5 A9 AGND B9 AGND C9 AGND

A10 +5V_IN_AUX B10 AD7_CS C10 MAG_FAULT6 A10 MON_1 B10 MON_5 C10 MON_9

A11 +5V_IN_AUX B11 AD7_DOUTA C11 MAG_FAULT7 A11 MCOR_FAULT1 B11 MCOR_FAULT5 C11 MCOR_FAULT9

A12 +5V_IN_AUX B12 AD7_DOUTB C12 DGND A12 FDBK_1 B12 FDBK_5 C12 FDBK_9

A1 AD6_RESET B1 AD7_BUSY C1 RS2 2_DATA_OUT A13 GND_2 B13 GND_6 C13 GND_10

A14 AD6_FDATA B14 AD7_SCLK C14 RS2 2_DATA_IN A14 +REF_2 B14 +REF_6 C14 +REF_10

A15 AD6_CONVST B15 AD7_REFSEL C15 N/C A15 AGND B15 AGND C15 AGND

A16 AD6_SCLK B16 4KHZ_TRIG_POS C16 N/C A16 MON_2 B16 MON_6 C16 MON_10

A17 AD6_CS B17 AGND C17 DA5_SD0 A17 MCOR_FAULT2 B17 MCOR_FAULT6 C17 MCOR_FAULT10

A18 AD6_DOUTA B18 AGND C18 DA5_RESET A18 FDBK_2 B18 FDBK_6 C18 FDBK_10

A19 AD6_DOUTB B19 DGND C19 DA5_LDAC A19 GND_ B19 GND_7 C19 GND_11

A20 AD6_BUSY B20 DGND C20 DA5_CLR A20 +REF_ B20 +REF_7 C20 +REF_11

A21 AD6_REFSEL B21 +5V_A C21 DA5_SDIN A21 AGND B21 AGND C21 AGND

A22 AD7 RESET B22 +5V_A C22 DA5_SCLK A22 MON_ B22 MON_7 C22 MON_11

A23 AD7 FDATA B23 +5V_D C23 DA5_SYNC A23 MCOR_FAULT B23 MCOR_FAULT7 C23 MCOR_FAULT11

A24 AD7 CONVST B24 +5V_D C24 N/C A24 FDBK_ B24 FDBK_7 C24 FDBK_11

A25 HVDC(F) B25 GND RES+ C25 GND_RES- A25 GND_12 B25 MON_12 C25 AGND

A26 +5V_D (thru R84) B26 BULK ENA IN C26 N/C A26 +REF_12 B26 FDBK_12 C26 MCOR_FAULT12

A27 Water Sum Fault B27 BULK ENA OUT C27 N/C A27 FDBK_15 B27 +REF_1 C27 GND_1

A28 +5V_IN_CRATE B28 +5V_IN_CRATE C28 +5V_IN_CRATE A28 MCOR_FAULT15 B28 MON_1 C28 AGND

A29 DGND B29 DGND C29 DGND A29 MON_15 B29 FDBK_1 C29 MCOR_FAULT1

A30 +15V_IN_CRATE B30 +15V_IN_CRATE C30 +15V_IN_CRATE A30 AGND B30 +REF_14 C30 GND_14

A31 -15V_IN_CRATE B31 -15V_IN_CRATE C31 -15V_IN_CRATE A31 +REF_15 B31 MON_14 C31 AGND

A32 SYNC BUS B32 INH_BUS C32 RESET_BUS A32 GND_15 B32 FDBK_14 C32 MCOR_FAULT14

Table 3 Crate J3 and J4 connections to EMCOR J1 connections

EMCOR 2

Signal Name Corresponding

Crate 3 Pin

EMCOR 2

Signal Name Corresponding

Crate 4 Pin

A1 +15V_IN_AUX A1 A1 AD6 RESET A1

A2 +15V_IN_AUX A2 A14 AD6 FDATA A2

A +5V_IN_AUX A A15 AD6 CONVST A

A4 +5V_IN_AUX A4 A16 AD6 SCLK A4

A5 DGND A5 A17 AD6 CS A5

A6 DGND A6 A18 AD6 DOUTA A6

A7 -15V_IN_AUX A7 A19 AD6 DOUTB A7

A8 -15V_IN_AUX A8 A20 AD6 BUSY A8

A9 +15V_IN_AUX A9 A21 AD6 REFSEL A9

A10 +5V_IN_AUX A10 A22 AD7 RESET A10

A11 +5V_IN_AUX A11 A2 AD7 FDATA A11

A12 +5V_IN_AUX A12 A24 AD7 CONVST A12

B1 DGND B1 B1 AD7 BUSY B1

B2 DGND B2 B14 AD7 SCLK B2

B -15V_IN_AUX B B15 AD7 REFSEL B

B4 MAG FAULT0 B4 B16 4KHZ TRIG POS B4

B5 MAG FAULT1 B5 B17 AGND B5

B6 MAG FAULT2 B6 B18 AGND B6

B7 MAG FAULT B7 B19 DGND B7

B8 MAG FAULT4 B8 B20 DGND B8

B9 +5V_D B9 B21 +5V_A B9

B10 AD7 CS B10 B22 +5V_A B10

B11 AD7 DOUTA B11 B2 +5V_D B11

B12 AD7DOUTB B12 B24 +5V_D B12

C1 INTLK1+ C1 C1 RS2 2 DATA OUT C1

C2 INTLK1- C2 C14 RS2 2 DATA IN C2

C INTLK2+ C C15 N/C C

C4 INTLK2- C4 C16 N/C C4

C5 INTLK + C5 C17 DA5 SD0 C5

C6 INTLK - C6 C18 DA5 RESET C6

C7 INTLK4+ C7 C19 DA5 LDAC C7

C8 INTLK4- C8 C20 DA5 CLR C8

C9 MAGFAULT5 C9 C21 DA5 SDIN C9

C10 MAGFAULT6 C10 C22 DA5 SCLK C10

C11 MAGFAULT7 C11 C2 DA5 SYNC C11

C12 DGND C12 C24 N/C C12

EXT INTLK connection 1 Description

Crate connection J1, which is a BNC connector on the back of the crate labeled "EXT INTLK", must

be configured correctly for normal operation of the crate. As is currently the case with the Interface

Controller module, a closed switch must be present across J1 or an MCOR fault will be generated.

The signal name for this connection is 'Water_Sum_Fault'. An open switch will cause +5V on the

water_sum_fault circuits which will generate a fault condition and disable all MCOR modules.

Crate OK connection 2 Description

When properly configured this BNC connection may be used as a dry contact output to enable/disable a

properly configured Bulk Power Supply output.

A properly equipped power supply used as the bulk supply must have a connection available that will

enable the output of the supply with a short across the applicable pins. Consult the operator's manual

of the power supply in use for more specific information.

Event Receiver (EVR)

Currently these functions have not yet been implemented.

Fast Feedback

Currently the Fast Feedback function has not yet been developed.

EMCOR Crate Diagnostic Application

This is a Windows based GUI application primarily used as a diagnostic application to monitor and

reset certain faults, set and monitor MCOR channels, and turn on/off a properly configured bulk power

supply. A USB male Type A connection attached to a PC with a USB male Type B connection attached

to EMCOR connector J9 is required for use with this application.

The application may be used as soon as the crate has been powered up and can be used whether the

CPU boot process has been completed or not. If the CPU boot up process is not going to be performed,

both the serial and Ethernet cables (J7 and J5) do not need to be connected. Once the crate is powered

up and the power-up sequence of the EMCOR module has completed, a green (OK) LED on the

EMCOR module should be slowly flashing. A red LED on the MCOR module(s) may also be flashing

(assumes that the bulk supply is connected and enabled, and a closed switch across the crate J1

connector) which would indicate a fault on the MCOR module(s).

The application may now be opened and the main panel shown in screen shot 1 will appear.

To remove the fault(s) associated with any MCOR modules during the power up sequence, (assuming

there are any) click on the 'Faults' tab on the main panel. The 'Faults' panel will open up (screen shot

2). After the 'Refresh' tab of the 'Faults' panel is clicked, all faults associated with the MCOR modules

will show up in red ( a fault indication on this screen will correspond to a flashing red LED on the

indicated channel MCOR module). In screen shot 2 only one module is showing in red since the crate

is only populated with one MCOR module (channel 7). The fault can be cleared by checking the

'MCOR Reset' box and then clicking on the 'Refresh' tab. Note that the 'Faults' display shows two types

of faults, Latched and Immediate. The only way to clear a 'Latched' fault is with the software 'MCOR

Reset' selection. An 'Immediate' fault can be cleared by using the EMCOR front panel Reset button.

The 'Faults' display should now appear as shown in screen shot , with all MCOR faults appearing in

green as shown on the panel, and no flashing red LEDs as shown on the MCOR module(s). It should be

noted at this time that even though the 'Faults' panel displays 'Magnet' and 'External Interlock' faults,

they are not active on the EMCOR module at this time (have not been implemented) and will not

display faults. Once the fault(s) of the MCOR modules has been cleared, the EMCOR module and

MCOR modules are ready to be programmed per the instructions below.

The application is ideally suited for configuring the current setting on any MCOR module and then

determining if the output setting matches the desired setting. The following instructions can be used as

an example to set an MCOR module's current setting and then reading the value back to confirm that

the setting was properly performed. The screen shots below will aid in the use of the application.

From the main panel of the application click on the 'DAC' button.

Screen shot 1- Main Panel

Screen shot 2- Faults Panel with fault

Screen Shot 3- Faults Panel with no faults

Screen Shot 4-Channel Pulldown

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