ESAB Arc Master ICE A6 S Manual de usuario

Valid for serial no. 001-xxx-xxxx0825 656 074 2012-06-01

A6 S Arc Master ICE™

Installation manual

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Rights reserved to alter specifications without notice.

ENGLISH 3..............................................

ENGLISH

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TOCe

SAFETY 4.............................................................

INSTALLATION 7......................................................

General 7........................................................................

Controll system ICEt8............................................................

Connections on control box PAV 9...................................................

Connections on control box PEK 12..................................................

Start--up 15........................................................................

SAFETY

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SafeArcE

SAFETY

Full responsibility for safety measures in respect of personnel working on, or in the

vicinity of, the system rests upon the user of the ESAB Welding Equipment.

All safety measures must fulfil all regulations and mandatory rules which apply to the

type of equipment concerned, in regard to the dangers and the level of hazard

involved with the operation of any Welding Plant.

The contents of these recommendations can be looked upon as a supplement to the

normal safety rules which apply to the working site.

1. All operations must be

Scarried out in accordance with the instructions

Shandled by specialized personnel

A wrong operation can result in an abnormal situation and injure the operator

and/or damage the equipment.

2. All personnel working with the Welding Plant must be fully aware of:

SHandling of the equipment

SOperation of the equipment

SThe location of emergency stop devices

SAll valid safety rules

To facilitate this, each selector switch, pushbutton or potentiometer is furnished

with a printed plate or symbol, which gives clear directions as to its proper use

and function.

3. The operator must make sure

Sthat no--one is inside the work area before or during operation.

Sthat no one is inside the danger zone when the carriage and the slides are

operated. Mind the area behind the carriage, which you cannot see from the

control panel!

4. The work area must be:

Sfree of machine parts, tools and other piled--up material that can get in the

way of the operator.

Sso arranged that the requirements for unrestricted access to emergency stop

devices for the welding carriage are met.

5. Personal safety equipment

SAlways use the proper personal safety equipment, such as:

Welders’ goggles or face--shield, non--flammable clothing, protective gloves

SDo not wear loose clothing such as belts, bracelets, etc., which may catch on

the equipment.

6. Required fire--extinguishers should be available in specially marked areas.

SFloor areas and machine parts are to be kept free of inflammable materials,

such as oily waste, cloths etc.

SRemember that spatter may cause fires and skin burns.

SAFETY

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SafeArcE

7. Live parts are normally semi--protected.

SControl-- and connection boxes must not be opened while in operation, or if

power is connected to the equipment.

SThe above--mentioned boxes can be opened only with a key or a tool.

SCheck that recommended, earthed connectors are properly fitted.

SOnly authorised personnel may work on electrical equipment.

8. Maintenance

SLubrication and maintenance of the equipment must not be done during

operation.

SManual procedures involving hydraulic and pneumatic components may be

carried out only when the system is decompressed.

9. The function of all emergency and safety devices is to be checked daily, as

well as after any work has been carried out on the machine.

In the event of any abnormal function or signal, the underlying cause must be

found and remedied before the machine can be taken into normal use.

WARNING

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND

OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR

EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANU-

FACTURER’S HAZARD DATA.

ELECTRIC SHOCK -- Can kill

SInstall and earth the welding unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet

clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to keep fumes and gases from

your breathing zone and the general area.

ARC RAYS -- Can injure eyes and burn skin

SProtect your eyes and body. Use the correct welding screen and filter lens and

wear protective clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflam-

mable materials nearby.

NOISE -- Excessive noise can damage hearing

SProtect your ears. Use ear defenders or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION

SCall for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

READ AND UNDERSTAND THE INSTRUCTION MANUAL

BEFORE INSTALLING OR OPERATING.

SAFETY

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SafeArcE

INSTALLATION

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hfd2i1ea

INSTALLATION

General

The actual safety regulations must be followed precisely when

measures with regard to the Installation/ Operation and

Maintenance are taken!

General safety regulations for the handling of the equipment can be found on

page 4. Read through before you start using the equipment!

Read the instruction manuals for the

componets included in the equipment!

INSTALLATION

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hfd2i1ea

Controll system ICEt

Overview

INSTALLATION

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hfd2i1ea

Connections on control box PAV

Rear side --PAV

INSTALLATION

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hfd2i1ea

Inside --PAV

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