ESAB Cutmaster 40 Manual de usuario

Operating

Manual

ESAB Cutmaster®40

PLASMA CUTTING SYSTEM

SL60 1Torch™

esab.eu

Revision: AC Issue Date: August 14, 2015 Manual No.: 300X5394

Art # A-12782_AB

40 115V 230V

WE APPRECIATE YOUR BUSINESS!

Congratulations on your new ESAB product. We are proud to have you as our customer and will strive to

provide you with the best service and reliability in the industry. This product is backed by our extensive

warranty and world-wide service network. To locate your nearest distributor or service agency, visit us on

the web at www.esab.eu.

This Operating Manual has been designed to instruct you on the correct use and operation of your ESAB

product. Your satisfaction with this product and its safe operation is our ultimate concern. Therefore please

take the time to read the entire manual, especially the Safety Precautions. They will help you to avoid

potential hazards that may exist when working with this product.

YOU ARE IN GOOD COMPANY!

The Brand of Choice for Contractors and Fabricators Worldwide.

ESAB is a Global Brand of manual and automation Plasma Cutting Products.

We distinguish ourselves from our competition through market-leading, dependable products that have

stood the test of time. We pride ourselves on technical innovation, competitive prices, excellent delivery,

superior customer service and technical support, together with excellence in sales and marketing

expertise.

Above all, we are committed to developing technologically advanced products to achieve a safer working

environment within the welding industry.

WARNING

Read and understand this entire Manual and your employer’s safety practices before install-

ing, operating, or servicing the equipment.

While the information contained in this Manual represents the Manufacturer's best judgement,

the Manufacturer assumes no liability for its use.

Plasma Cutting Power Supply

ESAB Cutmaster®40 with SL60 Torch™

Operating Manual Number 300X5394

Published by:

ESAB Group Inc.

2800 Airport Rd.

Denton, TX 76208

(940) 566-2000

www.esab.eu

Reproduction of this work, in whole or in part, without written permission of the pub-

lisher is prohibited.

The publisher does not assume and hereby disclaims any liability to any party for any

loss or damage caused by any error or omission in this Manual, whether such error

results from negligence, accident, or any other cause.

For Printing Material Specication refer to document 47x1909

Original Publication Date: January 15, 2015

Revision Date: August 14, 2015

Record the following information for Warranty purposes:

Where Purchased:_______________________________ ________________

Purchase Date:__________________________________ ________________

Power Supply Serial #:___________________________ ________________

Torch Serial #:___________________________________ ________________

Be sure this information reaches the operator.

You can get extra copies through your supplier.

CAUTION

These INSTRUCTIONS are for experienced operators. If you are not fully familiar

with the principles of operation and safe practices for arc welding and cutting equip-

ment, we urge you to read our booklet, “Precautions and Safe Practices for Arc

Welding, Cutting, and Gouging,” Form 52-529. Do NOT permit untrained persons to

install, operate, or maintain this equipment. Do NOT attempt to install or operate

this equipment until you have read and fully understand these instructions. If you do

not fully understand these instructions, contact your supplier for further information.

Be sure to read the Safety Precautions before installing or operating this equipment.

USER RESPONSIBILITY

This equipment will perform in conformity with the description thereof contained in this manual and accompanying

labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided.

This equipment must be checked periodically. Malfunctioning or poorly maintained equipment should not be used.

Parts that are broken, missing, worn, distorted or contaminated should be replaced immediately. Should such repair or

replacement become necessary, the manufacturer recommends that a telephone or written request for service advice

be made to the Authorized Distributor from whom it was purchased.

This equipment or any of its parts should not be altered without the prior written approval of the manufacturer. The

user of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty

maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a service facility desig-

nated by the manufacturer.

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR

OPERATING.

PROTECT YOURSELF AND OTHERS!

DECLARATION OF CONFORMITY

According to

The Low Voltage Directive 2006/95/EC, entering into force 16 January 2007

The EMC Directive 2004/108/EC, entering into force 20 July 2007

The RoHS Directive 2011/65/EC, entering into force 2 January 2013

Type of equipment

PLASMA CUTTING SYSTEM

Type designation etc.

ESAB Cutmaster® 40, from serial number WT1530100446

Brand name or trade mark

ESAB

Manufacturer or his authorised representative established within the EEA

Name, address, telephone No:

ESAB Group Inc.

2800 Airport Rd

Denton TX 76207

Phone: +01 800 426 1888, FAX +01 603 298 7402

The following harmonised standard in force within the EEA has been used in the design:

EN 60974-1:2012 Arc Welding Equipment - Part 1: Welding power sources.

EN 60974-10:2007 Arc Welding Equipment - Part 10: Electromagnetic compatibility (EMC) requirements

Additional Information: Restrictive use, Class A equipment, intended for use in location other than residential.

By signing this document, the undersigned declares as manufacturer, or the manufacturer’s authorised

representative established within the EEA, that the equipment in question complies with the safety re-

quirements stated above.

Date Signature Position

1 November 2015 Vice President,

Antonio Leon Brand Management

Manual Cutting Equipment

2015

TABLE OF CONTENTS

SECTION 1: SAFETY ..............................................................................................................1-1

1.0 Safety Precautions......................................................................................1-1

РАЗДЕЛ 1: БЕЗОПАСНОСТ..................................................................................................1-1

ODDÍL 1: BEZPEČNOSTNÍ OPATŘENÍ ................................................................................. 1-1

SEKTION 1: SIKKERHEDSFORANSTALTNINGER...............................................................1-1

ABSCHNITT 1: SICHERHEIT..................................................................................................1-1

SECCIÓN 1: PRECAUCIONES DE SEGURIDAD ..................................................................1-1

OSA 1: OHUTUS .....................................................................................................................1-1

KAPPALE 1: TURVATOIMET ..................................................................................................1-1

CHAPITRE 1 : SÉCURITÉ.......................................................................................................1-1

1. DIO SIGURNOSNE MJERE OPREZA...............................................................................1-1

1. SZAKASZ: Biztonsági ........................................................................................................1-1

SEZIONE 1: SICUREZZA........................................................................................................1-1

1 SKYRIUS. ATSARGUMO PRIEMONĖS...............................................................................1-1

1 NODAĻA : Drošības.............................................................................................................1-1

HOOFDSTUK 1: VEILIGHEID .................................................................................................1-1

KAPITTEL 1: SIKKERHETSINSTRUKSER ............................................................................1-1

ROZDZIAŁ 1: ŚRODKI OSTROŻNOŚCI.................................................................................1-1

SEÇÃO 1: MEDIDAS DE SEGURANÇA.................................................................................1-1

CAPITOL 1: MĂSURI DE SIGURANŢĂ..................................................................................1-1

РАЗДЕЛ 1, ТЕХНИКА БЕЗОПАСНОСТИ..............................................................................1-1

ČASŤ 1: BEZPEČNOSTNÉ OPATRENIA ...............................................................................1-1

POGLAVJE 1 - VARNOSTNI UKREPI ....................................................................................1-1

AVSNITT 1: SÄKERHETSFÖRESKRIFTER ...........................................................................1-1

TABLE OF CONTENTS

SECTION 2 SYSTEM: INTRODUCTION.................................................................................2-1

2.01 How To Use This Manual............................................................................2-1

2.02 EquipmentIdentication .............................................................................2-1

2.03 Receipt Of Equipment.................................................................................2-1

2.04 Working Principle........................................................................................2-2

2.05 PowerSupplySpecications ......................................................................2-2

2.06 InputWiringSpecications .........................................................................2-3

2.07 Power Supply Features ..............................................................................2-4

SECTION 2 TORCH: INTRODUCTION.................................................................................2T-1

2T.01 Scope of Manual.......................................................................................2T-1

2T.02 Specications............................................................................................2T-1

2T.03 Introduction to Plasma..............................................................................2T-1

SECTION 3: INSTALLATION ..................................................................................................3-1

3.01 Unpacking...................................................................................................3-1

3.02 Lifting Options.............................................................................................3-1

3.03 Primary Input Power Connections ..............................................................3-1

3.04 Air Supply Connections ..............................................................................3-1

SECTION 4 SYSTEM: OPERATION .......................................................................................4-1

4.01 Control Panel..............................................................................................4-1

4.02 Preparations For Operating ........................................................................4-2

4.03 Sequence of Operation...............................................................................4-5

4.04 Cut Quality..................................................................................................4-7

4.05 General Cutting Information........................................................................4-8

SECTION 5 SYSTEM: SERVICE.............................................................................................5-1

5.01 General Maintenance .................................................................................5-1

5.02 Basic Troubleshooting Guide......................................................................5-2

SECTION 5 TORCH: SERVICE.............................................................................................5T-1

5T.01 General Maintenance ...............................................................................5T-1

5T.02 Inspection and Replacement of Consumable Torch Parts........................5T-1

SECTION 6: PARTS LISTS .....................................................................................................6-1

6.01 Introduction.................................................................................................6-1

6.02 Power Supply Replacement Parts..............................................................6-2

6.03 SL60 Torch Consumable Parts ...................................................................6-3

6.04 Optional Accessories ..................................................................................6-4

APPENDIX 1: CIRCUIT DIAGRAM ........................................................................................ A-1

Revision History .................................................................................................................... A-2

ESAB CUTMASTER 40

300X5394 GENERAL INFORMATION 1-1

1.0 Safety Precautions

Users of ESAB welding and plasma cutting equipment have the ultimate responsibility for ensuring that anyone who works

on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that

apply to this type of welding or plasma cutting equipment. The following recommendations should be observed in addition

to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well acquainted with the operation of the welding or plasma cutting

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator

and damage to the equipment.

1. Anyone who uses welding or plasma cutting equipment must be familiar with:

- its operation

- location of emergency stops

- its function

- relevant safety precautions

- welding and / or plasma cutting

2. The operator must ensure that:

- no unauthorized person stationed within the working area of the equipment when it is started up.

- no one is unprotected when the arc is struck.

3. The workplace must:

- be suitable for the purpose

- be free from drafts

4. Personal safety equipment:

- Always wear recommended personal safety equipment, such as safety glasses, ﬂame proof

clothing, safety gloves.

- Do not wear loose ﬁtting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions:

- Make sure the return cable is connected securely.

- Work on high voltage equipment may only be carried out by a qualiﬁed electrician.

- Appropriate ﬁre extinguishing equipment must be clearly marked and close at hand.

- Lubrication and maintenance must not be carried out on the equipment during operation.

Dispose of electronic equipment at the recycling facility!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its

implementation in accordance with national law, electrical and/or electronic equipment that has reached the

end of its life must be disposed of at a recycling facility.

As the person responsible for the equipment, it is your responsibility to obtain information on approved col-

lection stations.

For further information contact the nearest ESAB dealer.

ESAB can provide you with all necessary cutting protection and accessories.

SECTION 1: SAFETY

ESAB CUTMASTER 40

GENERAL INFORMATION 300X5394

1-2

WARNING Arc welding and cutting can be injurious to yourself and others. Take

precautions when welding and cutting. Ask for your employer's safety

practices which should be based on manufacturers' hazard data.

ELECTRIC SHOCK - Can kill.

- Install and earth (ground) the welding or plasma cutting unit in accordance with

applicable standards.

- Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

- Insulate yourself from earth and the workpiece.

- Ensure your working stance is safe.

FUMES AND GASES - Can be dangerous to health.

- Keep your head out of the fumes.

- Use ventilation, extraction at the arc, or both, to take fumes and gases away from your

breathing zone and the general area.

ARC RAYS - Can injure eyes and burn skin.

- Protect your eyes and body. Use the correct welding / plasma cutting screen and ﬁlter

lens and wear protective clothing.

- Protect bystanders with suitable screens or curtains.

FIRE HAZARD

- Sparks (spatter) can cause ﬁre. Make sure therefore that there are no inﬂammable

materials nearby.

NOISE - Excessive noise can damage hearing.

- Protect your ears. Use earmuffs or other hearing protection.

- Warn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

WARNING Do not use the power source for thawing frozen pipes.

CAUTION Class A equipment is not intended for use in residential locations

where the electrical power is provided by the public low-voltage

supply system. There may be potential difﬁculties in ensuring

electromagnetic compatibility of class A equipment in those lo-

cations, due to conducted as well as radiated disturbances.

CAUTION This product is solely intended for metal removal. Any other use

may result in personal injury and / or equipment damage.

CAUTION Read and understand the instruction manual before

installing or operating.

ESAB CUTMASTER 40

300X5394BG ОБЩА ИНФОРМАЦИЯ 1-1

1.0 Безопасност Предпазни мерки

ПотребителитенаоборудванеESABносятпълнатаотговорностзаосигуряванеспазванетонавсичкипри-

ложимимеркизабезопасностнавсекиработещсоборудванетоиливблизостдонего.Меркитезабез-

опасносттрябвадаотговарятнавсичкиизисквания,приложимизатипаоборудване.Вдопълнениекъм

стандартнитенаредби,приложимизаработнотомясто,енеобходимодасеспазватследнитепрепоръки:

Всичкидейноститрябвадасеизвършватотобученперсонал,добрезапознатсработатасъсоборудва-

нето.Неправилнатаработасоборудванетоможедадоведедоопасниситуации,коитодапредизвикат

нараняваненаоператораилиповреданаоборудването.

1. Всеки,койтоработисъсзаваръчнотооборудване,трябвадаезапознатс:

 -неговатаработа

 -разположениетонааварийнитестопове

 -неговотофункциониране

 -съответнитемеркизабезопасност

 -начинитезазаваряванеирязане

2. Операторъттрябвадагарантира,че:

 -пристартираненаоборудванетовработнияучастъкнеприсъстватнеупълномощенилица

 -призапалваненадъгатаняманезащитенилица

3. Работнотомястотрябва:

 -дабъдеподходящозацелта

 -даняматечение

4. Личнозащитнооборудване

 -Винагиносетепрепоръчанозащитнооборудванекатопредпазниочила,огнезащитнооблеклои

защитниръкавици.

 -Неносетенедобрезакрепенипредметикатошалове,гривни,пръстениипр.,коитомогатдабъ-

датзахванатиидапредизвикатизгаряния.

5. Общимеркизабезопасност

 -Уверетесе,чевъзвратнияткабелездравозакрепен.

 -Работисоборудванеподвисоконапрежениемогатдасеизвършватсамоотквалифициранелек-

тротехник.

 -Съответнотопожарогасителнооборудванетрябвадаеяснообозначеноиудобноразположено.

 -Смазванетоиподдръжкатанетрябвадасеизвършватповременаработасоборудването.

Унищожавайте електронното оборудване чрез предаване в пункт за рециклиране!

ВсъответствиесевропейскатаДиректива2002/96/EОотносноотпадъциотелектрическо

иелектроннооборудванеинейнотоприлаганесъгласнонационалнотозаконодателство,

електрическотои/илиелектроннотооборудване,коетоедостигналодокраянацикъласина

експлоатация,трябвадабъдеунищоженочрезпредаваневпунктзарециклиране.

ТъйкатоВиестелицето,коетоотговарязаоборудването,Виетрябвадапотърситеинфор-

мациязаодобренитепунктовезасъбираненаподобнооборудване.

Задопълнителнаинформациясвържетесеснай-близкиядилърнаESAB.

ESABевсъстояниедапредоставивсичкинеобходимисредствазазащитаприрязанеипринад-

лежности.

РАЗДЕЛ 1: БЕЗОПАСНОСТ

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