Ermengineering DC-200 Manual de usuario

Use and maintenance manual

Automatic die cutter

Model: DC-200

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(Original) Use and maintenance manual

Type: Automatic die cutter 2000mm

Model: DC-200

IMPORTANT

Read this user manual and follow the instructions and warnings before operating this device.

Any modification or transformation performed on this machine may cause loss of the

manufacturer’s guarantee and liability.

This manual must always remain near to the machine and visible to all the operating and

maintenance staff, for any future consultation, forming part of the equipment.

Use and maintenance manual

Automatic die cutter

Model: DC-200

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Index:

Page

-CE Declaration of conformity:........................................................................................... ¡Error! Marcador no definido.

-Description: ..................................................................................................................................................................................4

-Technical characteristics:........................................................................................................................................................4

-Installation and connection....................................................................................................................................................4

-Using instructions: .....................................................................................................................................................................6

Safety systems and messages. ............................................................................................................................................................................. 7

Programming ............................................................................................................................................................................................................ 8

Belt cutting measures for the different dies:................................................................................................................................................. 9

DIE CUTTING A-A Direct finger.......................................................................................................................................................................... 9

DIE CUTTING A-A Finger over finger .............................................................................................................................................................13

DIE CUTTING A-B for High profile belts at 90º ..........................................................................................................................................16

DIE CUTTING A-B Diagonal 70º.......................................................................................................................................................................18

Changing die head .................................................................................................................................................................................................20

-Care and maintenance ........................................................................................................................................................... 21

-Troubleshooting ...................................................................................................................................................................... 22

-Pneumatic drawing................................................................................................................................................................. 24

-Spare parts ................................................................................................................................................................................. 25

-Electrical drawing ................................................................................................................................................................... 31

Use and maintenance manual

Automatic die cutter

Model: DC-200

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-CE Declaration of conformity

WE DECLARE, under our responsibility, that the machine:

- Type: Automatic die cutter

- Brand: ERM Engineering

- Model: DC-200

- Serial No.: xxxxxx

- Manufacturer date: 2021

Inspired by the directives of the Official Journal of the European Communities:

2006/42/CE Machinery Directive

2014/35/UE Low Voltage Directive

2014/30/UE Electromagnetic Compatibility Directive

Complies with the design and construction specifications of the European Standards on General

Machine Safety:

EN 349 –EN 614-1 –EN 614-2 –EN 1005-1 –EN 1005-2 –EN 1005-3 –EN 1005-4 –EN

14118 - EN 12100–EN 13850 –EN 13857 –EN 14118 - EN 14120 –EN 60204-1 –EN

11161 –EN 61310-1 - EN 13849-1 –EN 13849-2 –EN 60204-1

General Manager: Eduardo Ramos Martínez

Arenys de Munt (Barcelona)-SPAIN

Date: 2021/08

Use and maintenance manual

Automatic die cutter

Model: DC-200

____________________________________________________________________________________________________________________

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-Description:

Pneumatic die cutter with motorised head to cut conveyor belts in zigzag, with ball screw

activated by a stepper motor and positioning control. Pressure and die cutting time control.

Exchangeable cutting heads for different cutting geometries, with possibility of programming

diverse forward steps.

Support bench with material positioning guides.

This die cutter is especially designed to cut thermoplastic materials with interior tissue.

-Technical characteristics:

Dimensions 2677x930x1160 (l x w x h)

Weight 315 Kg

Max. Thickness 8 mm.

Voltage 1x230V

Power 0.40kW

Max. pressure 7 bar

-Installation and connection

Place the machine near the measuring table, or right after it, in order to avoid the material to be

cut coming into contact with the ground.

Leave 1 metre free on the four sides to facilitate personnel access when operating.

Use and maintenance manual

Automatic die cutter

Model: DC-200

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Level and balance the machine by means of the regulation bolts on the rubber feet.

Provide compressed air through a tube with minimum interior diameter of 8 mm. connected to

the intake.

NOTE: We must bear in mind that air consumption by this die cutter is 220 litres/minute

We shall connect the power cable to the control board at 230v. monophasic.

Use and maintenance manual

Automatic die cutter

Model: DC-200

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NOTE: It is recommended that the two supplies of air and power be run, hanging from

above, to prevent personnel tripping or falling.

-Using instructions:

WARNING:

THIS DEVICE INVOLVES THE HAZARD OF HANDS AND ARMS BEING TRAPPED BY THE

MOVEMENT OF THE CUTTING HEAD

GREAT CARE MUST ALSO BE TAKEN BETWEEN THE CUTTING HEAD AND THE SUPPORT

PLATE, AS THERE IS A DANGER OF CUTTING LIMBS.

Once the machine is connected to the mains and provided with air, we shall proceed to start it up

using the ON switch.

Use and maintenance manual

Automatic die cutter

Model: DC-200

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We shall check that the regulator pressure is between 2 and 6 bar.

Safety systems and messages.

This die cutter has been equipped with the following safety systems:

1- EMERGENCY STOP

This system allows an emergency stop to be performed at any time using the two push

buttons located at both ends of the bench.

MESSAGE: EMERGENCY BUTTON PRESSED

To deactivate it, we must unlock the push button and then press RESET to return the head to

the starting point.

CLAMP OPEN

This device does not allow engagement of the cutting head if the bar holding the belt is not

lowered.

MESSAGE: CLAMP OPEN

To deactivate it, all we need is to lower the bar and press START.

3- DOOR OPEN

This device detects that the rear door of the blade head is open.

MESSAGE: COVER OPEN

Use and maintenance manual

Automatic die cutter

Model: DC-200

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The door must be closed to deactivate it.

4- CYLINDER DETECTOR

This device does not allow displacement of the head because it detects that the cutting

cylinder is not raised. This may happen due to lack of air or failure of the detector.

MESSAGE: CYLINDRE WRONG

To deactivate it, provide the machine with air or replace the detector.

Programming

We must know the functions of the push buttons on the board to program the die cutter.

1- RESET

This must be pressed after an emergency stop or position the head at the starting point after

STOP.

2- A-A

- Selection of the A-A program

This program is used in the majority of cases, to always operate on the left guide rail and cut

the belts performing the first end with the coverage on top and the second end with the

fabric on top, both for direct finger die cutting as well as finger over finger die cutting.

3- A-B

- Selection of the A-B program

This program is only used in cases of diagonal belts, or belts with an hi profile, to operate the

first end on the left guide rail and the second on the right guide rail, always with the

coverage on top.

Use and maintenance manual

Automatic die cutter

Model: DC-200

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4- STOP

Allows the cutting process to be halted at any moment, to change the time or cutting

pressure, for example.

On pressing START, it will continue the process without losing the positioning memory

5- START

Starts the cutting process or acts to reboot following a stop.

6- WIDTH

We shall use this button to program the width of the belt in centimetres with the numerical

keyboard, to accept the number entered push ENTER.

7- STEP

We shall press this button to program the cutting process by means of the head assembled,

with the numerical keyboard, introduce the value in milometers, between 3mm to 50mm, to

accept the numerical value, press ENTER

8- TIME

We shall press this button to program the cut time using the numerical keyboard the

numbers accepted are between 3 to 10, to accept the number press ENTER

9- ESC

We shall use this key to correct or delete any wrong number when programming

Belt cutting measures for the different dies:

80 x 10 90º………………….......................................……100 mm. Longest

80 x 10 70º…………………….......................................…100 mm. Longest

120 x 15 90º…………………....................................……130 mm. Longest

50 x 20 finger over finger 90º………………………120 mm. Longest

DIE CUTTING A-A Direct finger

First, we place the first end of the belt on the left side by the guide rail with the coverage on top

and position the end of the belt just by the O Ref. mark.

Use and maintenance manual

Automatic die cutter

Model: DC-200

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We then mark the measure to input the relevant material with a pencil, according to the die we

want to use.

We then place the belt under the tread bar until the mark made matches up with 0 Ref. and we

make sure it is fully in contact with the guide rail.

We lower the tread bar by pressing the down button.

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