EquipSolutions Tempest 2.0 Manual del propietario

Tempest 2.0

OperaƟon Manual & Programming Guide

www.equip-solutions.com 888-200-1800

Tempest 2.0

Operation & Programming Manual

Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0

1

Table of Contents

Introducon 3

Selecon & Pump Guide 5

Layout 6

Water & Neat Polymer Connecons 7

Tempest 2.0 Controller 8

ControllerOverview8

ElectricalConnecons9

MainPanel10

MenuNavigaon10

RemoteStart/StopOverview11

LocalModeOverview11

RemoteModeOverview12

AlarmOverview12

Tempest 2.0 Controller Programming Overview 13

LocalModeStart/Stop13

SengtheFeedMode14

Local%Concentraon14

LocalFeedRate14

GeneralTimerSengs15

LowWaterAlarmSeng15

FlushTimerSengs16

RemoteStart/StopSengs17

Remote%Concentraon&FeedRateSengs18

RemoteUnitsofMeasureSengs19

ResengtheRemoteInputCalibraonCurve20

ResengAlarmCondions21

DataLogging&Graphing22

Grundfos DDA Smart Digital Pump 23

ControlElements23

PumpCalibraon23

Tempest 2.0 Maintenance & Troubleshoong 24

Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0

Tempest 2.0

Operation & Programming Manual

2

Table of Contents (cont.)

Tempest 2.0 Polymer Feed System 25

Installaon&Start‐Up25

PrimingthePolymerPump25

DiluonWater 26

SengtheDiluonWaterFlow26

PostDiluonOperaon26

Speciﬁcaons 27

Appendix 28

Tempest2.0ProgrammingGuide29

SengFeedMode29

SengLocal%Concentraon29

SengLocalFeedRate29

SengGeneralTimers30

SengLowWaterFlowAlarm30

SengFlushCycles31

SengRemote%ConcentraonorRemoteRate32

SengRemoteInputEngineeringUnits33

ResengRemoteInputCalibraonCurve34

ResengAlarms35

General Arrangement Drawings 36

Tempest 2.0

Operation & Programming Manual

Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0

3



Nopartofthispublicaonmaybeduplicatedand/orpublishedthroughprinng,photo‐copying,microﬁlm,

electronicallyorviaaudiotapesorbestoredinanyothermannerwithoutpriorwrienconsentfromthe



ThankyouforyourinvestmentinthenewTempest2.0PolymerFeed

andControlStaon.



TheTempest2.0Seriesofliquidpolymerfeedandcontrolstaonsare

designedtoprovidemaximizedpolymerperformancewithoutthe

hasslesandheadachestheseapplicaonscauseforwatertreatment

professionals.



Thesystemdesignprovidestherighttypeofmixingenergyatthe

cricalmomentofinialwengandtapersthatenergythrougha

mul‐stageregimeofhydrangzones.



Thenetresultisafullyhydratedpolymersoluonwithmaximum

chargesiteexposurewhichassuresopmizedpolymerusageandper‐

formance.Thedesigneliminatesunwantedagglomeraons,plugging

andthecostlymessofdealingwiththeseissues.



ThenewTempest2.0controllerprovidesareal‐medisplayof

yourcricalapplicaonparameters.Inaddion,thenewcon‐

trolleroﬀersabroadrangeofenhancedcapabiliesincluding

addionI/Oopons,andon‐boarddataloggingwithgraphicdis‐

play.



Primarydiluonwaterﬂowiscontrolledbyasolenoidvalve

whichallowswatertoentertheunit.



Primarydiluonwaterﬂowratedataismeasuredconnuouslytoassurethatadequateﬂowispresent

andfedbacktotheTempest2.0controller.Usingcalculaonsderivedfromthecalibraonstage,the

unitautomacallyadjuststhepolymerpumpoutputtoachievethedesired

concentraon.



Undercondionsofhighorlowconcentraon,alossofwaterﬂoworpolymer

feed(oponal)thesystemautomacallyshutsdownandnoﬁeswithan

alarm.Eachfeedcycleisfollowedbyanadjustable,mul‐stageﬂushcycleto

eliminateanyplugging.Thesystemcanbeoperatedremoteviaa4‐20mAor

simpleon/oﬀsignal.



TheTempest2.0isbackedbyaOneYearWarranty.Pleasecallusifwecanbe

ofassistanceinanyway.



Introducon

Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0

Tempest 2.0

Operation & Programming Manual

4

TheTempest™2.0PolymerFeedSystemisaself‐

containedsystemdesignedtocontrolfeedwaterand

polymerandcombinethemtoproduceahighquality

soluon.ThesystemisdesignedtoreceiveanEmulsion,

SoluonorMannichpolymerandmixwithfeedwaterto

produceanddischargeaqualitysoluonfromthesys‐

tem.



TheTempest™2.0PolymerFeedSystemcanbeenabled

inlocalmode(simpleOn/Oﬀoperaon)orremotelyvia

acustomersupplieddrycontactwhichwillStop/Start

theTempest™PolymerFeedSystem.



Inlocalmode,theTempest™2.0PolymerFeedSystem

canbeoperatedbasedon“override”manualsetpoints

orinternalﬂowpacingsetpoints.Themanual

“override”modeallowstheusertomanuallyadjustthe

rotameterandpumpcapacieslocally.Theinternal

ﬂowpacingmode,allowstheControllertopacetheneat

polymermeteringpumpvolumeoutputtotheﬂowof

watertoholdthesoluonatasetconcentraonpoint

whichisselectedintheTempest2.0controller.



Inremotemode,theTempest™2.0PolymerFeedSystemoﬀerstwocontroloponsaswell.Inthe

RemoteConcentraonmode,theControllerreceivesaremoteanalogsignaltoadjustthedesired

concentraonsetpointwhilethediluonwaterﬂowremainsconstant.RemoteRatemodereceives

aremoteanalogsignaltoadjusttothepumpspeed.Eitherremotemodeoponcanbeachieved

withtheremotedisableseleconontheONorOFFposion.



Acompleteskidmountedsystem;theTempest™2.0PolymerFeedSystemisequippedwithallthe

necessarycomponentsforeasyinstallaon,reliableperformanceandsafeoperaon.Thedesign

incorporatesanelectricsolenoidvalve(water),thenewEndress+Hausermagﬂowmeter,manually

adjustablerotometer,electricsolenoiddiaphragmpump(Polymer),thenewTempest2.0controller,

manualballvalves,calibraoncolumn,PVCpipingandcomponents,allonaSSframetoprovidethe

durabilitytowithstandharshcondionsandminimizemaintenance.



ThismanualisdesignedtoprovidesimpleexplanaonsonhowtousetheSystem.Thelayoutsinthis

manualweredoneinaneﬀortto“literally”walkyouthroughthesystem’soperaons.

Introducon

Tempest 2.0

Operation & Programming Manual

Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0

5

Tempest 2.0 Selecon and Pump Guide

Primary Diluon Water Range Neat Polymer Range

Model Number Rated GPH Min GPH Max Inlet Pressure Min GPH Max GPH

TP2‐300‐2 300 30 100 PSI 0.02 4.5

TP2‐600‐4.5 600 60 100 PSI 0.02 4.5

TPS‐1200‐4.5 1200 120 100 PSI 0.04 4.5

TPSG‐1200‐15.8 1200 120 100 PSI 0.02 15.8

Connecons

Model Range Water Inlet Polymer Inlet Soluon Outlet VAC

TP2‐300 1" FNPT 1/2" FNPT 1" FNPT 120/1/60

TP2‐600 & 1200 1‐1/2" FNPT 1/2" FNPT 1‐1/2" FNPT 120/1/60

TheTempest2.0featurestheGrundfosSmartDDAmeteringpumpsthatal‐

lowsfortheconsolidaonofmodelsandmaximumapplicaonﬂexibility.The

standardTempest2.0seriesoﬀersaneatpolymerfeedrangeof.02–15.8gph.

AllTempest2.0pumpshavespringloadedchecksandaPVDFheadformaxi‐

mumcompability.Thestandardpumpshaveaturn‐downof1000:1andcan

handleveryhighviscosiesviatheslowmodefeature.

Tempest 2.0 Speciﬁcaons

WeedMaterials:

Water:PVC,Brass,Bronze,Buna‐N,Acrylic,316SS

NeatPolymer:PVC,Acrylic,PTFE,PP,316SS



Electrical:120VAC/1Phase/60Hz



Dimensions:30”Wx36”Dx60”H



Weight:

Tempest2.0UnitWeight190lbs.

TotalPackagedWeight:260lbs.

Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0

Tempest 2.0

Operation & Programming Manual

6

Tempest 2.0 Layout

Front View

Back View

Tempest 2.0

Operation & Programming Manual

Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0

7

SOLUTION OUTLET

1” or 1‐1/2” FNPT CONNECTION

POLYMER INLET

3/4” FNPT CONNECTION

WATER INLET

1” OR 1‐1/2” FNPT CONNECTION

Tempest 2.0 Water & Neat Polymer Connecons

Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0

Tempest 2.0

Operation & Programming Manual

8

TheTempest2.0systemissuppliedwithastandardUSthreeprongplugwithcordfor120VAC,Single

Phasepower.Powerispre‐wiredintotheTempest2.0controllerandsupplieselectricityforthe

Tempest2.0Controllerandtheneatpolymermeteringpumpthroughasplash‐proofGFIreceptacle.

Tempest 2.0 Electrical

Tempest 2.0 Polymer Dosing Controller ‐Overview

ThenewTempest2.0PolymerDosingControlleroﬀersprecisecontrol,

easy‐to‐useoperaonalongwithI/Oenhancements.Thecontrollernow

providesourcustomerswiththelatestcontroltechnologieswiththe

capabiliesfromexpandingsensor/analoginputsandoutputstocloud‐

basedcommunicaons.



ThestandardTempest2.0controllercomespre‐programmedforplugand

playoperaon.BasiccontrollerI/Oincludes:

 Two(2)AnalogInputs

 One(1)forDiluteWaterMeterFlow

 One(1)forRemote%Concentraon/FeedRateInput

 Eight(8)DigitalInputs

 One(1)forRemoteStart/Stop

 One(1)forPolymerFeedPumpAlarm

 Two(2)Unused(reservedforBatchControlCapability)

 Four(4)Unused

 Eight(8)RelayOutputs(PoweredorUnpowered)

 One(1)forDiluteWaterSolenoidValve

 One(1)forGeneralAlarmOutput(120VAC)

 Two(2)Unused(reservedforBatchControlCapability)

 Four(4)Unused



TheadvancesoftheTempest2.0controllerallowsforunparalleledexpansioninpolymerfeedtechnol‐

ogywhenusingtheExpansionModuleincluding:

 MulpleAnalogandDigitalI/O

 SpecialtySensorInputs(i.e.Turbidity,SuspendedSolids,pH,TankLevel)

 CommoncommunicaonsprotocolsincludingEthernetandcellular

 Cloud‐baseddataacquision

ForaddionalinformaonregardingthesefeaturescontactEquipSoluonsat888‐200‐1800



Tempest 2.0

Operation & Programming Manual

Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0

9

Tempest 2.0 Controller ‐Electrical Connecons

12345678

14‐20mAInputfromWaterFlowMeter

2FromCustomer:RemoteStart/Stop(DryContact)

3PolymerFeedPumpAlarmInput(DryContact)

4FromCustomer:Remote4‐20mAInputfor%ConcentraonorFeedRate

5GeneralAlarmRelayOutput(120VAC)

6WaterSolenoidValveRelayOutput

7PolymerFeedPump4‐20mAControlOutput

8120VACPowerIn

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