eqss Gen-3 LMS Manual de usuario
EQUIPMENT SAFETY SYSTEMS PTY LTD
eqss™ Gen-3 LMS
Telehandler Load Management System
Installation Manual for JCB 5 0-200
VER: 20140527
Failure To Follow Installation Manual Will Void Warranty
Documentation Conventions
The list below highlights important do umentation onventions.
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Text presented in this manner is intended to provide the user
with some general information. The user should ensure
information presented in this manner is clearly understood.
Text presented in this manner provides the user with
information to assist in completion of the current procedure
being explained.
Text presented in this manner indicates that a failure to follow
directions could result in damage to equipment, loss of
information, bodily harm, or loss of life.
Important Information
Information ontained in this publi ation regarding this devi es appli ations and the like is
provided only for your onvenien e and may be superseded by updates. It is your
responsibility to ensure that the appli ation or our equipment meets with your
spe ifi ations.
EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES
OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY
OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED
TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS
FOR PURPOSE.
Equipment Safety Systems dis laims all liability arising from this information and its use.
Use of Equipment Safety Systems’ produ ts as riti al omponents in life support systems
is not authorised ex ept with express written approval by Equipment Safety Systems. No
li enses are onveyed, impli itly or otherwise, under any Equipment Safety Systems
intelle tual property rights.
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Table of Contents
Tools Required for Installation.....................................................................................5
Covers...........................................................................................................................
Cable Reeler Installation...............................................................................................8
Cable Reeler Mounting Position.............................................................................10
Pressure Sensor Installation.......................................................................................11
Main Cylinder Pressure Sensors............................................................................11
Compensation Pressure Sensors............................................................................13
Reverse Camera..........................................................................................................14
Forward Camera..........................................................................................................15
Light Tower Installation..............................................................................................1
Can Pressure Input Module (CPIM)............................................................................17
Cutout Harness............................................................................................................19
Can Cabin Interface Module (CCIM)...........................................................................20
External Cable Completion.........................................................................................21
Dashboard Switches....................................................................................................22
Display Installation......................................................................................................23
Machine Connections..................................................................................................24
Finalisation..................................................................................................................2
Sensor Calibration.......................................................................................................29
Indexes and Tables.....................................................................................................31
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Tools Required for Installation
The tools required to perform the installation of the TSS are listed below
•Pen il or Texta
•Drill
•Drill bits
◦3.3 mm
◦4.5 mm
◦5 mm
◦6.25 mm
◦6.8 mm
◦8.5 mm
•Centre pun h
•Tap T-Handle
•Taps
◦M6
◦M7 x 0.75
◦M8
•Drill and tap oil
•Metri Allen keys
•Phillips Head s rew driver
•Spanners and so kets
◦7 mm
◦10 mm
◦13 mm
•Lo ktite thread lo ker
•Side utters
•Stanely knife
•Crimpers
•Wire strippers
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Covers
Remove the following overs before starting the installation
Step Description Diagram
1. Remove the bar in front of the fuse
panel
2. Remove the fuse/relay panel cover
inside the cabin
3. Release the dashboard display bolts
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Step Description Diagram
4. Remove the indicator display behind
the steering wheel
5. Remove the outer cover beside the
cabin
Table 3: Cover removal
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Cable Reeler Installation
The able reeler is used to measure the boom extension to determine the maximum lifting
apa ity.
Step Description Diagram
1. Drill and tap holes for the cable
reeler according to the mounting
diagram on page 10.
Mount using the supplied bolts.
2. Drill and tap an M8 hole for the
cable anchor. Ensure the cable
anchor is positioned so the cable
runs in line with the boom
Mount the cable anchor and attach
the cable with the supplied M8
washer and the M8 nylock nut.
Drill and tap the M holes for the
stow switch trigger. Ensure the stow
switch arm is pressed/switched
when the boom is retracted.
Mount the stow switch trigger using
the supplied M bolts.
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Step Description Diagram
3. Connect the supplied M12 10 metre
cable (CB001027) into the cable
reeler connection.
Cable tie to the hydraulic pipes
running underneath the boom then
onto the flexible hydraulic hoses
down to the chassis. Make sure the
cable isn't pinched or stretched
when the boom is raised or lowered.
Table 4: Cable Reeler Installation
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Cable Reeler Mounting Position
Illustration 1: Cable Reeler Mounting Position
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