eqss OverWatch JLG 94RT Series Manual
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
EQSS Model6253 –OverWatch™
JLG xx94RT Series
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** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
|2 of 21|
AUTHORS:
Kieren Grogan, Bhavani Kacharapu
AUTHORISED BY:
Kieren Grogan
CHECKED BY:
Kieren Grogan
DOCUMENT ABSTRACT:
This Installation Manual details the manufacturer’s installation instructions for installing the Model6253 OverWatch™on a JLG
xx94RT Series Rough Terrain Scissor Lift.
PRODUCT NAME:
Model6253 OverWatch™Operator Detection System
REFERENCE DOCUMENTS:
DO001195 Model6253 OverWatch - User Manual
CURRENT DOCUMENT REVISION:
1.1
REVISION INFORMATION:
•1.0 Initial Document Creation for installation on a JLG xx94RT Series.
•1.1 Update of installation manual and instructions for harness installation.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
|3 of 21|
Important Information
Information contained in this publication regarding this device’s applications and the like, is provided only for your
convenience and may be superseded by updates. It is your responsibility to ensure that the application or our
equipment meets with your specifications.
EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, WHETHER EXPRESSED OR
IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING, BUT NOT
LIMITED TO, IT’S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE.
Equipment Safety Systems disclaims all liability arising from this information and its use. Use of Equipment Safety
Systems’ products as critical components in life support systems is not authorised except with express written
approval by Equipment Safety Systems. No licenses are conveyed, implicitly or otherwise, under any Equipment Safety
Systems intellectual property rights.
This is a class A product certified to AS/NZS CISPR 22:2006. In a domestic environment this product may
cause radio interference in which case the user may be required to take adequate measures.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
|4 of 21|
Table of Contents
Preparation.........................................................................................................................................................................5
Required Tools ...............................................................................................................................................................5
Installation Time ............................................................................................................................................................ 5
Installation Instructions......................................................................................................................................................6
Operator Sensor............................................................................................................................................................. 6
Control Module............................................................................................................................................................10
Post Installation Configuration .........................................................................................................................................15
Overview...................................................................................................................................................................... 15
Minimum system requirements ..................................................................................................................................15
Wi-Fi Connection & Web Page Access .........................................................................................................................15
Machine Model Selection ............................................................................................................................................16
Installation Test............................................................................................................................................................ 17
Change Model Configuration.......................................................................................................................................18
System Settings.................................................................................................................................................................19
Default Settings............................................................................................................................................................19
Polarity and Input Style................................................................................................................................................ 20
AS002320 Harness ............................................................................................................................................................ 21
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
|5 of 21|
Preparation
Required Tools
The OverWatch™has been designed to be fitted using basic workshop tools. Shown below is a list of tools required
to complete the installation
Item
Tool / Description
1
Electric Drill
2
Centre punch
3
Hammer
4
Side Cutters
5
Drill 3.2mm
6
Drill 5.0mm
7
Metric sockets or spanners
8
Needle nose pliers
9
Screw drivers
10
Soldering Iron
Installation Time
The suggested time required to install the OverWatch™is as detailed below
Task
Estimated Time (Minutes)
Open the operator control box
2
Drilling of all mounting holes for the various components
15
Mechanical assembly
10
Electrical assembly
15
Post installation system tests
10
Close the operator control box
3
Total
55
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
|6 of 21|
Installation Instructions
Operator Sensor
Step
Description
Diagram
1.
Remove the front panel from
the outer metal enclosure.
2.
Drill two 5mm holes to install
the operator sensor mounting
bracket as shown in the
image. The distance between
the two holes is 30mm.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
|7 of 21|
3.
Drill one 5mm hole to install
the P-clip as shown in the
image.
4.
Drill two 5mm holes which
are 65mm apart to install the
OverWatch ECU as shown in
the image.
Drill one 5mm hole to install
another P-clip.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
|8 of 21|
5.
Drill a 20mm hole to install
the operator sensor cable
gland as shown in the image.
6.
Mount the bracket in the
located position by using M5
washers, nuts, and socket-
head bolts.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
|9 of 21|
7.
Mount the operator sensor to
the bracket by using M4
washers and security bolts.
Secure the operator sensor
cable by using a P-clip.
Note: Use highlighted holes
to position the Operator
Sensor.
8.
Install the operator sensor
cable gland and run the cable
from the operator sensor into
the enclosure.
Use the P-clip provided to
secure the cable.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
JLG xx94RT Series
Installation Manual
REV 1.1
15/09/2023
Model6253 OverWatch™Installation Manual
Document # DO001627
|10 of 21|
Control Module
Step
Description
Diagram
1.
Mount the ECU inside the
enclosure by using M4
screws and washers.
2.
Wiring connections are
made by the Overwatch
harness AS002320.
Este manual sirve para los siguientes modelos
1
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