Eqss OverWatch Genie GR-12 Manual de usuario

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

EQSS Model6253 –OverWatch™

Genie GR-12/15/20

** Failure to follow this installation manual will void warranty **

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

|2 of 24|

AUTHORS:

Kieren Grogan, Bhavani Kacharapu

AUTHORISED BY:

Kieren Grogan

CHECKED BY:

Andrew Donegan

DOCUMENT ABSTRACT:

This Installation Manual details the manufacturer’s installation instructions for installing the Model6253 OverWatch™on a

Genie GR-12/15/20 Series vertical mast with mode selection.

PRODUCT NAME:

Model6253 OverWatch™Operator Detection System

REFERENCE DOCUMENTS:

DO0001195 Model6253 OverWatch™User Manual

CURRENT DOCUMENT REVISION:

1.1

REVISION INFORMATION:

•1.0 Initial document creation for installation on a Genie GR-12/15/20 Series control box with mode selection

functionality. Mode selection refers to the indoor and outdoor mode.

•1.1 Update of installation manual and instructions for plug and play installation

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

|3 of 24|

Important Information

Information contained in this publication regarding this device’s applications and the like, is provided only for your

convenience and may be superseded by updates. It is your responsibility to ensure that the application or our

equipment meets with your specifications.

EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, WHETHER EXPRESSED OR

IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING, BUT NOT

LIMITED TO, IT’S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE.

Equipment Safety Systems disclaims all liability arising from this information and its use. Use of Equipment Safety

Systems’ products as critical components in life support systems is not authorised except with express written

approval by Equipment Safety Systems. No licenses are conveyed, implicitly or otherwise, under any Equipment Safety

Systems intellectual property rights.

This is a class A product certified to AS/NZS CISPR 22:2006. In a domestic environment this product may

cause radio interference in which case the user may be required to take adequate measures.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

|4 of 24|

Table of Contents

Preparation.........................................................................................................................................................................5

Required Tools ...............................................................................................................................................................5

Installation Time ............................................................................................................................................................ 5

Installation Instructions......................................................................................................................................................6

Operator Sensor............................................................................................................................................................. 6

Control Module..............................................................................................................................................................9

Post Installation Configuration .........................................................................................................................................16

Overview...................................................................................................................................................................... 16

Minimum system requirements .................................................................................................................................. 16

Wi-Fi Connection & Web Page Access .........................................................................................................................16

Machine Model Selection ............................................................................................................................................17

Installation Test............................................................................................................................................................ 18

Change Model Configuration.......................................................................................................................................19

Set Date and Time........................................................................................................................................................ 20

System Settings.................................................................................................................................................................21

Polarity and Input Style................................................................................................................................................ 23

AS002240 Harness Drawing..............................................................................................................................................24

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

|5 of 24|

Preparation

Required Tools

The OverWatch™has been designed to be fitted using basic workshop tools. Shown below is a list of tools required

to complete the installation.

Item

Tool / Description

Electric Drill

Centre punch

Hammer

Side Cutters

Drill 5.0mm

Step Drill (5 –30mm)

Metric sockets or spanners

Needle nose pliers

Screw drivers

Installation Time

The suggested time required to install the OverWatch™on the Genie GR12/15/20 is as detailed below.

Task

Estimated Time (Minutes)

Drilling of all mounting holes for the various components

Mechanical assembly

Electrical assembly

Post installation system tests

Total

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

|6 of 24|

Installation Instructions

Operator Sensor

Step

Description

Diagram

Remove the Joystick

controller from the metal

housing.

Drill two 5mm holes to

mount the operator sensor

in the position as shown in

the image.

Distance is measured from

the vertical and horizontal

curve edge of the metal

enclosure.

Hole #1- 25mm from the

vertical curve edge and

32mm from the horizontal

curve edge.

Hole #2- 68mm from the

vertical curve edge and

77mm from the horizontal

curve edge.

The sensor should be

mounted at an angle of 40

degrees from the vertical

when the control box is

mounted on the machine.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

|7 of 24|

Drill two 5mm holes for the

P-clip installation at the rear

and side of the controller

box as shown in the image.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

|8 of 24|

Mount the operator sensor

in the 40-degree position by

using the positioning

wedges, sensor guard, M4

washers, nuts, and bolts.

The orientation of the

wedge blocks is critical for

the correct positioning of

the operator sensor, make

sure that the sensor is

angled, such that it is

twisted outwards from the

joystick controller.

Route the operator sensor

cable as shown in the image.

Use P-clips to secure the

cable to the metal

enclosure.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

|9 of 24|

Control Module

Step

Description

Diagram

Remove the bottom

plastic cover from the

joystick to expose the

inside wiring and

electronics.

Remove the buzzer, E-

stop, and the circuit

board from the joystick

enclosure.

Drill a 20mm hole to run

the operator sensor M20

gland into the joystick

enclosure. The position

of the hole is detailed as

in the image. It is

recommended to use a

step drill for this hole.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Genie GR-12/15/20

Installation Manual

REV 1.1

14/08/2023

Model6253 OverWatch™Installation Manual

Document # DO001620

|10 of 24|

Use a fine metal pick to

clean the area shown in

the red circles, on the

adjacent image, to allow

access to the pins.

This process removes

the conformal coating on

the PCB and allows

electrical access to the

drive, elevate, horn and

mode selection

connections on the

joystick circuit board.

Use a fine pair of side

cutters to trim down the

signal pins. These

connections must be

trimmed to be as flat as

possible so that the

spring pins from the

Overwatch plug and play

board can make suitable

contact.

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