ENGCOM S40-S80 Manual de usuario
FOR ENGCON TILT MOUNTING S40–S80, S1–S3
– THE WIDEST RANGE ON THE MARKET
Increase your excavator’s efficiency and precision
Instruction manual
Tilt mounting S40–S80, S1–S3
English
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Instruction manual
Congratulations for choosing engcon’s tilt mounting. This product has been developed
since 1985, and is highly adapted to its purpose. However, the quality of a product
depends on the maintenance it receives. To optimise the product’s safety, function and
lifespan, please read the information in this instruction manual carefully. The manual
describes the things you should check and the safety measures to observe.
We welcome you as a customer of engcon Nordic AB and look forward to a long, fruitful
collaboration. Do not hesitate to contact us for further information.
Kind regards,
Örjan Westerlund, CEO
engcon Nordic AB
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Tilt mounting
CERTIFICATION OF CONFORMITY
According to AFS 1994:48, Appendix 2 A
Manufacturer’s name: engcon Nordic AB
Address: Box 111
Postal address: 833 22 STRÖMSUND
Country: SWEDEN
Phone: + 46 670 178 00
Fax: + 46 670 178 28
Email: [email protected]
hereby certifies that:
Machine specification
Type: Serial no.:
Upper mounting: Implement hitch:
Hydraulic diagram: Delivery date:
Miscellaneous:
was manufactured in accordance with Ordinance AFS 1994:48 of the Swedish Occupational Safety and
Health Administration (equivalent to EU Machine Directive 98/37/EG) with regulations on machines and
certain other technical devices, with special reference to the Ordinance’s Appendix 1 regarding basic
health and safety requirements for machine design and manufacture.
The following standards and regulatory directives have been applied and complied with:
• Machine Directive 98/37/EG
• Swedish standards SS-EN ISO 12100-1 and SS-EN ISO 12100-2
NB: This certification and engcon’s warrantees will immediately cease to be valid if the product is altered
or modified without engcon’s authorisation.
Title: CEO Name: Örjan Westerlund
Date: Signature:
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Instruction manual
Type certificate for lifting hook
The below certificate regards tiltrotators/rotators supplied with a lifting hook.
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Tilt mounting
Table of contents
1 Introduction 6
1.1 General 6
1.2 Identification and marking of tilt mounting 6
1.3 Decals and warning signs 6
1.4 System description and application areas 6
2 Safety regulations 7
2.1 General 7
2.2 Check list, safety 7
2.3 Warning decals 9
3 Technical data 10
3.1 Tilt mounting S40-S80 10
3.2 Tilt mounting S1-S3 11
4 Assembly and installation 12
4.1 Installation of tilt mounting 12
5 Handling 17
5.1 Connection of bucket (implement) 17
5.2 Disconnection of bucket (implement) 18
6 Maintenance 19
6.1 Daily maintenance 19
6.2 Lubrication instructions 19
6.2.1 Lubrication schedule TF S40 20
6.2.2 Lubrication schedule TF S45, TF S50, TF S60 21
6.2.3 Lubrication schedule TF S70, TF S80 22
6.2.4 Lubrication schedule TF S1, TF S2, TF S3 23
7 Exploded views 24
7.1 TF S40 24
7.2 TF S45, S50 26
7.3 TF S60 28
7.4 TF S70 30
7.5 TF S80 32
7.6 TF S1 34
7.7 TF S2 36
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Instruction manual
1 Introduktion
1.1 General
This instruction manual provides relevant
information on installation, handling and
maintenance of the tilt mounting delivered
by engcon. The safety information in this
manual relates directly to the tilt mounting,
and does not regard the base machine.
In addition to this information, you should
carefully read the safety information
regarding the base machine and any other
equipment you will be using.
CAUTION
Do not attempt to install, use or perform
maintenance on the tilt mounting and
its accompanying equipment before
carefully reading all the information
regarding the tilt mounting, supplemen-
tary equipment and base machine.
Observe all safety instructions and
cautions carefully.
1.2 Identification and marking of
tilt mounting
Check that the information in “Certification
of conformity” corresponds to the information
on the tilt mounting (Figure 1), equipment
and documentation. In the event of devia-
tions, contact your supplier before starting
assembly.
Figure 1
1.3 Decals and warning signs
All the machine’s instructions and decals,
for instance warning signs, must be clearly
legible at all times. Contact your supplier to
order new instructions and decals.
1.4 System description and
application areas
Because of its functionality and the
number of implements on the market, the
tilt mounting has unlimited application
areas. However, please note that the tilt
mounting’s weight and the increased reach
may lead to reduced stability, causing risk
of damage and personal injury.
To avoid increased wear and abnormal
strain, engcon recommends that you avoid
using the tilt mounting in combination with
a hydraulic hammer.
Checkyourbasemachinemanufacturer’s
recommendations for calculating tipping
load, and make sure you include the
increased weight and reach caused by the
tilt mounting in these calculations.
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Tilt mounting
2 Safety regulations
2.1 General
This instruction manual contains several
warning texts, which should be read care-
fully before assembling or using the tilt
mounting and its accompanying equip-
ment. The warning texts explain potential
risks and how to avoid them. If in any doubt,
contact your employer or the tilt mounting’s
supplier for further explanation of the
warning texts.
Remember: Sound judgment and
thorough knowledge of your machinery
reduces many unnecessary risks. Conse-
quently, operators should take the time to
learn correct use of the tilt mounting before
starting operation.
2.2 Safety check list
CAUTION
Do not attempt to install, use or per-
form maintenance on the tilt mounting
and its accompanying equipment before
carefully reading all the information
on the tilt mounting, its accompanying
equipment and the base machine.
Observe all safety information carefully.
CAUTION
Faulty installation can be dangerous.
If in any doubt about your knowledge or
the equipment, contact your dealer or
engcon Nordic AB.
CAUTION
Ensure that the hydraulic system is
decompressed before starting work on
the system. Risk of personal injury.
CAUTION
Never use your hands to check for
leaks in the hydraulic system. Hydraulic
oil can penetrate your skin under pres-
sure causing serious injury.
CAUTION
The mountings are safety features
and require regular inspection and
adaptation. Check carefully for cracks.
CAUTION
If in any doubt about your knowledge,
the equipment or the safety features,
contact your dealer or engcon Nordic
AB.
CAUTION
When mounting the tilt mounting
and implement hitches, check the
limits for tipping load to minimise risk of
accidents.
CAUTION
Implements connected to the tilt
mounting may only be used if correctly
locked into place. Always check that
the lock bolts have protruded according
to the specification for the relevant
implement hitch.
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Instruction manual
CAUTION
Defective or faulty machinery and/or
equipment can cause harm to people,
property or the environment. Make
sure that the recommended servicing
and maintenance are performed on the
machine.
CAUTION
Exceeding the recommended maxi-
mum capacity for the tilt mounting can
damage the machine.
CAUTION
Do not attempt to upgrade the
equipment’s maximum capacity by
making modifications not approved by
the supplier.
CAUTION
Replace damaged and/or illegible
decals and warning signs before using
the machine. Risk of personal injury.
CAUTION
Short circuiting of electrical cabling
causes risk of personal injury. Insulate
the cable sockets.
CAUTION
Risk of burn injuries from hot hydraulic
oil.
CAUTION
Never operate the machine with the
implement lock switch in the activated
position except when connecting or
disconnecting a bucket or other imple-
ment.
CAUTION
Risk of catching in moving parts. Risk
of personal injury.
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Tilt mounting
2.3 Warning decals
Take care when handling
long objects because of
the extra forces generated
by living weights and the
increased risk area.
Implement lock switch
deactivated.
NEVER stand or walk
beneath lifted implements.
Implement lock switch
activated.
Allow space for tilting and
laterally moving objects.
Risk area: 3 metres.
Manoeuvring of lock bolts.
Risk of catching in moving
parts.
Lock bolts in extended
locked position.
NEVER exceed the
machine’s approved tipping
load for the relevant arm.
Lock bolts in contracted
position.
Read the instruction
manual.
Figure 2
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Instruction manual
3 Technical data
3.1 Tilt mounting S40-S80
Tilt mountingType
S40 S45/S50 S60 S70 S80
Width (A) [mm] 250 320 350 430 560
Width (B) [mm] 220 250 265 385 415
Width (C) [mm] 100 250 265 385 415
Build height (D) [mm] 220 310 340 580 630
Length (E) [mm] 360 540 550 770 900
Weight [kg]* 40 125 160 240 330
Min./Max. hydraulic flow [l/min] 15/35 30/60 40/70 50/80 50/100
Max. hydraulic pressure [MPa] 22 22 22 22 22
Tilt angle [°] 2x40 2x40 2x40 2x40 2x40
Tilt time** during hydraulic flow [s / l/min] 5 / 7.5 5 / 19 5 / 21 5 / 48 5 / 75
Base machine weight [t] 3-6 6-12 12-16 18-22 22-32
Table 1. *Depending on mounting. ** From tip to tip
D
A
BC E
Este manual sirve para los siguientes modelos
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