Enerpac VE Series Manual

OWERFUL SOLUTIONS. GLOB

AL FORCE.

Contents: Page

Figure 1 - Electric Valve Assemblies, Models VE42Q, VE42E (115, 208 and 230 VAC) ...................................2

Figure 2 - Electric Valve Assemblies, Models VE42TQ and VE42TE (115 VAC, 208 VAC, 230 VAC and 24 VDC) ...............3

Figure 3 - Air Valve Assemblies, Models VA42Q and VA42E .......................................................4

Figure 4 - Relief Valve, B-Port (Retract Circuit) ..................................................................5

Figure 5 - Valve Mounting Components and Oil Return Tube.......................................................6

Figure 6 - Multiport Manifold Assemblies, Models ZTM-Q and ZTM-E ...............................................7

Figure 7 - Slider Valve Assembly, Electric Models ...............................................................8

Figure 8 - Slider Valve Assembly, Air Operated Models ...........................................................9

Figure 9 - Main Relief Valve Assembly. .......................................................................10

Figure 10 - Subassembly Components.......................................................................10

Note: For relief valve adjustment instructions, refer to the procedures located after Figure 10.

WARNING: Disconnect electrical power or air supply (as applicable) before beginning any maintenance or repairs.

Standard safety procedures are to be followed during disassembly and reassembly to minimize any possibility of injury.

Repair Parts List

VE/VA Series Torque Wrench Valves

Single Solenoid Models

Relief Valve Adjustment Instructions............................................ English .................Pages 11-13

Consignes de réglage du clapet de décharge .............................Français................Pages 14-16

Anleitung zur Einstellung des Druckbegrenzungsventils..............Deutsch............... Seiten 17-20

Istruzioni di regolazione della valvola di scarico ..........................Italiano.................Pagine 21-23

Instrucciones de ajuste de la válvula de alivio............................. Español .............Páginas 24-26

Ontlastklep afstellingsinstructies.................................................. Hollands ...........Pagina's 27-29

Instruções de Ajuste da Válvula de Alívio .................................... Português..........Páginas 30-32

Varoventtiilin säätöohjeet ............................................................. Suomalainen ..........Sivut 33-35

Instruksjoner for justering av avlastningsventilen.........................Norsk..................... Sider 36-38

Justeringsinstruktioner för avlastningsventilen.............................Svensk .............. Sidorna 39-41

溢流阀调节说明.............................................................................中文 ........................ 页码 42-44

リリーフ弁の調整に関する説明....................................................日本語..................ページ 45-47

VE42Q,VE42E Electric

115, 208 and 230 VAC Models

VE42TQ, VE42TE Electric

24 VDC Models

VE42TQ, VE42TE Electric

115, 208 and 230 VAC Models

VA42Q, VA42E

Air Operated Models

ZTM-Q (Used on valve

models ending in QM)

ZTM-E (Used on valve

models ending in EM)

L2908 Rev. F 08/16 For valve date codes beginning with "A" (electric 24 VDC models only).

For valve date codes beginning with "B" (all other electric and air models.)

45 68

47 73

Model information engraved on valve manifold.

Apply Teflon tape to NPTF threads.

Refer to Table 1 for relief valve settings.

Tabs toward gauge.

Finger tight.

Torque to 16-20 ft-lbs [22-27 Nm].

Torque to 10-12 ft-lbs [13-16 Nm].

Apply Loctite 242.Torque nut to 120-140 in-lbs [15-18 Nm].

Torque to 32-39 ft-lbs [43-53 Nm], TO A LEAK

PROOF CONDITION AT OPERATING PRESSURE.

Assemble item 73 to gauge port of item 72.

Torque to 32 ft-lbs [43 Nm] MINIMUM.

Assemble item 43 to gauge port GP of item 41.

Torque to 32 ft-lbs [43 Nm] MINIMUM.

Orient fittings as shown.

Notes:

TUBE MUST CLEAR

BOLT HOLE ACCESS.

54˚ REF

TUBE ANGLE

BACK OF GAUGE

315

14 16

5˚

Relief Valve

O-Rings (See Fig. 9)

B-Port

Relief Valve (See Fig. 4)

User-Adjustable Main

Relief Valve (See Fig. 9)

Slider Valve Assembly,

Electric (See Fig. 7)

Figure 1, Electric Valve Assemblies, Models VE42Q, VE42E (115, 208 and 230 VAC)

B-Port

Relief Valve (See Fig. 4)

Torque to 32 ft-lbs MINIMUM.

Orient fitting as shown.

Torque to 44-53 ft-lbs [60-70 Nm].

Apply Loctite 565 sealant to threads.

Notes:

15 16

312 12

User-Adjustable Main

Relief Valve (See Fig. 9)

Model information engraved on valve manifold.

Apply Teflon tape to NPTF threads.

Refer to Table 1 for relief valve settings.

Torque to 16-20 ft-lbs [22-27 Nm].

Torque to 10-12 ft-lbs [13-16 Nm].

Torque to 32-39 ft-lbs [43-53 Nm], TO A LEAK

PROOF CONDITION AT OPERATING PRESSURE.

Slider Valve Assembly,

Electric (See Fig. 7)

Relief Valve

O-Rings (See Fig. 9)

55˚

Figure 2, Electric Valve Assemblies, Models VE42TQ and VE42TE (115 VAC, 208 VAC, 230 VAC and 24 VDC)

TUBE MUST CLEAR

BOLT HOLE ACCESS.

54˚ REF

TUBE ANGLE

BACK OF GAUGE

5˚

7373

60 59

Model information engraved on valve manifold.

Apply Teflon tape to NPTF threads.

Refer to Table 1 for relief valve settings.

Tabs toward gauge.

Finger tight.

Torque to 16-20 ft-lbs [22-27 Nm].

Torque to 10-12 ft-lbs [13-16 Nm].

Apply Loctite 242.Torque nut to 120-140

in-lbs [15-18 Nm].

Torque to 32-39 ft-lbs [43-53 Nm], TO A LEAK

PROOF CONDITION AT OPERATING PRESSURE.

Assemble item 73 to gauge port of item 72.

Torque to 32 ft-lbs [43 Nm] MINIMUM.

Assemble item 43 to gauge port GP of item 41.

Torque to 32 ft-lbs [43 Nm] MINIMUM.

Orient fitting as shown.

Torque to 72-90 in-lbs [8.1-10.2 Nm].

Notes:

315 16

14 16

Slider Valve

O-Rings (See Fig. 8)

203 17

B-Port

Relief Valve (See Fig. 4)

User-Adjustable Main

Relief Valve (See Fig. 9)

Slider Valve Assembly

Air Operated (See Fig. 8)

Relief Valve

O-Rings (See Fig. 9)

Figure 3, Air Valve Assemblies, Models VA42Q and VA42E

Repair Parts List for Figures 1, 2 and 3

Item Part Number Qty. Description

39 B1677028 4 SHCS 3/8-16 X 3.75

40 DD1162111 1 Bracket

41 DD1130038 1 Manifold (not sold separately)

42 DD1232268 1 Tube Assembly

43 ●F100094-7 1 90 Elbow

■F100095-7 1 Street Elbow, 1/4 NPTF

44 DD1235186 4 Spacer

(See Fig. 7) 1 Slider Valve, Electric, 115 VAC

(See Fig. 7) 1 Slider Valve, Electric, 208 VAC

(See Fig. 7) 1 Slider Valve, Electric, 230 VAC

(See Fig. 7) 1 Slider Valve, Electric, 24 VDC

(See Fig. 8) 1 Slider Valve, Air Operated

46 G421026 1 Decal, Enerpac

47 (See Fig. 9) 1 Assembly, Relief Valve, Main

48 B1010028X 4 SHCS 1/4-28

57 ▲TR630 1 Coupler Half, F 10,000 PSI

▼DC6431034 1 Coupler Half, F 11,600 PSI

58 ▲TH630 1 Coupler Half, M 10,000 PSI

▼DC6432034 1 Coupler Half, M 11,600 PSI

59 ▲CJ647096 1 Hex Nipple

60 DC6792245 1 Flush Plug

61 ▲DC6187234 1 Dust Cap (for male coupler)

62 ▲DC6629020 1 Dust Cap (for female coupler)

63 B1080066 3 Lockwasher

64 B1326028 3 SHCS

65 B1018121 3 Hex Nut

66 DA7858147 3 Knob

67 DC2926004 1 Flange

68 DD1325026 1 Decal, Schematic, VE Models

DD1423026 1 Decal, Schematic, VA Models

72 DC3760900 1 Pressure Gauge Assembly

73 F100094-126 1 90 Elbow

88 DC9537021 1 Locking Nut

99 DC9525384 1 Assembly, Pressure Transducer

203 DC8170097 1 Elbow, Swivel

▲ Used only on (-Q) and (-QM) models.

▼ Used only on (-E) and (-EM) models.

●Used only on valve models VE42Q, VE42QM, VE42E, VE42EM, VA42Q,

VA42QM VA42E and VA42EM.

■Used only on valve models VE42TQ, VE42TQM, VE42TE

and VE42TEM.

Note: Valve models containing the letter “M” include a multiport manifold.

See Figure 6 for multiport manifold parts.

Repair Parts List for Figure 4

Item Part Number Qty. Description

35  - - - 1 Seat

36 ♦B1005016 1 Ball, 3/16

37 ♦K1013 1 Spring Guide

♦

DC6632110

1 Spring

60 DC6792245 1 Plug, Flush

70 ♦G909167 2 Gasket, Copper

71 ♦DC5625055 1 Nut, Acorn

75 ♦BF3110027F 1 Set Screw

B1004124

1 Jam Nut, Hex

♦Items included in and available only as part of repair kit DD1130038K.

35 36 37 38 76

75 71

Apply Teflon tape to NPTF Threads.

Item 35 is pressed into manifold and

not available as a replacement part.

Refer to Table 1 for B-Port Pressure setting

for your valve model (see page 11).

Hold item 75 to keep it from turning while

torquing item 76.

Torque to 10-12 ft-lbs [13-16 Nm].

Torque to 60-72 in-lbs [6.8-8.1 Nm].

Notes:

310

Figure 4, Relief Valve, B-Port (Retract Circuit)

Figure 5, Valve Mounting Components and Oil Return Tube

Oil Inlet (on pump)

Note:

Valve appearance

will vary depending

on model.

IMPORTANT:

If replacing an old

valve:

DO NOT reinstall

coil spring and

check ball at oil

inlet.

These parts are

not used with the

single solenoid

VA and VE valves.

Apply Teflon tape.

Torque to 32-39 ft-lbs [43-53 Nm].

Apply Teflon tape.

Torque to 10-12 ft-lbs [13-53 Nm].

Torque to 10-12 ft-lbs [13-16 Nm]

when assembled to manifold.

Notes:

ZTM-E Multiport Manifold - 11,600 PSI [800 bar]

Used on valve models ending in “EM”.

ZTM-Q Multiport Manifold - 10,000 PSI [700 bar]

Used on valve models ending in “QM”.

Figure 6, Multiport Manifold Assemblies, Models ZTM-Q and ZTM-E

Repair Parts List for Figure 6

Item Part Number Qty. Description Item Part Number Qty. Description

50 ✛❖DD1310038 1 Multiport Manifold 56 ✛TR630 4Coupler Half, Female, 10,000 PSI

51 ✛❖DC6792245 4 1/16 Pipe Plug ❖DC6431034 4 Coupler Half, Female, 11,600 PSI

52 ✛❖B1015803 2 O-Ring 61 ✛DC6187234 4 Dust Cap (metal)

53 ✛❖B1614028X 4 Capscrew, Socket Hd, Long 62 ✛DC6629020 4 Dust Cap (for female coupler)

54 ✛CJ647096 4 Nipple, Hex 69 ✛

DC6628026

1 Decal, Warning

55 ✛

TH630

4Coupler Half, Male, 10,000 PSI 74 ✛❖

B1020028

1 Capscrew, Socket Hd, Short

❖ DC6432034 4 Coupler Half, Male, 11,600 PSI

✛Items included in Manifold Assembly ZTM-Q (Parker 10,000 PSI Couplers). ❖Items included in Manifold Assembly ZTM-E (CEJN 11,600 PSI Couplers).

Note: Multiport manifold, item 50, is available only as part of the ZTM-Q or ZTM-E Manifold Assembly and cannot be purchased separately.

SECTION A-A

Torque to 50 in-lbs [5.6 Nm].

Torque to 100 in-lbs [11.2 Nm].

Torque to 150 in-lbs [16.9 Nm].

Notes:

Figure 7, Slider Valve Assembly, Electric Models

Repair Parts List for Figure 7

Item Part Number Qty. Description

1 ✲B1004503 3 O-Ring, 7/32 x 11/32

2 ✲B1011803 4 O-Ring, 5/16 x 7/16 URE

3 ✲B1244503 1 O-Ring, 2-5/8 x 2-3/4

4 ✲68391 3 Back-Up Washer

5 ✲5603910 2 O-Ring SAE Port #10

6 DD1579071SR 1 Slider

7 DD1580041 3 Seal, Metal

12 46294SR 1 Solenoid Coil (115 VAC)

Note: Item 12 includes coil only

(no other parts).

DD2559720SR 1 Solenoid Coil (208 VAC)

46324SR 1 Solenoid Coil (230 VAC)

46720SR 1 Solenoid Coil (24 VDC)

13 DD1664900SR 1 Solenoid Assembly (115 VAC)

Note: Item 13 includes solenoid

core, retainer nut, O-Ring

and coil (item 12).

DD4286900SR 1 Solenoid Assembly (208 VAC)

DD1665900SR 1 Solenoid Assembly (230 VAC)

DD1666900SR 1 Solenoid Assembly (24 VDC)

✲Indicates items included in and available only as a part of Repair Kit TVORINGK.

Notes:

• For complete 115 VAC valve assembly (items 1 through 7 and 13) order part number DD1246660SR.

• For complete 208 VAC valve assembly (items 1 through 7 and 13) order part number DD3102660SR.

• For complete 230 VAC valve assembly (items 1 through 7 and 13) order part number DD1247660SR.

• For complete 24 VDC valve assembly (items 1 through 7 and 13) order part number DD1373660SR.

Torque to 50 in-lbs [5.6 Nm].

Re-use capscrews from old

solenoid asssembly

(do not discard capscrews).

Torque to 150 in-lbs [16.9 Nm].

Notes:

412

SECTION A-A

9 8

10 11 13

Figure 8, Slider Valve Assembly, Air Operated Models

Repair Parts List for Figure 8

Item Part Number Qty. Description

1 ✲B1004503 3 O-Ring, 7/32 x 11/32

2 ✲B1011803 4 O-Ring, 5/16 x 7/16 URE

3 ✲B1244503 1 O-Ring, 2-5/8 x 2-3/4

4 ✲68391 3 Back-Up Washer

5 ✲5603910 2 O-Ring SAE Port #10

6 DD1579071SR 1 Slider

7 DD1580041 3 Seal, Metal

8 ✲5602006 3 O-Ring, 1/8 x 1/4

9 ✲5602010 3 O-Ring, 1/4 x 3/8

10 ✲5602017 3 O-Ring, 11/16 x 13/16

11 ✲5602023 3 O-Ring, 11/16 x 1-3/16

13 ◆DD1663900SR 1 Air Solenoid Assembly

14 42749 1 Spring, Return

✲Indicates items included in and available only as a part of Repair Kit TVORINGK.

◆Includes O-Rings (items 8-11), housing, cap and piston assembly.

Does NOT include capscrews.

Note: For complete air valve assembly (items 1 through 11 and 13) order

part number DD1259660SR.

Sectional View

See Figure 10

Torque to 32-39 ft-lbs [43-53 Nm].

Lubricate O-Ring with grease before assembly.

Torque to 10-12 ft-lbs [13-16 Nm].

Notes:

Figure 9, Main Relief Valve Assembly

(premium user-adjustable relief valve - PUARV)

Repair Parts List for Figures 9 and 10

Item Part Number Qty. Description Item Part Number Qty. Description

13 ✽✾DA931225 1 Insert 24 ✽✾B1005016 1Ball, 3/16

14 ✽✾DC5182051 1 Piston 25 ✽✾DC5156290 1Cap

15 ✽✾CB952013 1Guide 26 ✽✾DC4307021 1 Lock Nut

16 ✾DC5150190 1 Body 27 ✽✾DD1236070 1

Handle (ZU Classic and ZA)

17 ✽✾B1017803 1O-Ring ✽✾DD1359070 1

Handle (ZU and ZE Pro)

18 ✽✾B1017566 1 Back-Up Ring 28 (see notes, below) 1 Subassembly

19 ✽✾

CB956186

2 Spacer 29 ✽✾DC5109290 1 Seat

20 ✽✾

CB957564

2 Back-Up Ring 30 ✽✾P20037 1 Gasket

21 ✽✾B1011203 1O-Ring 31 ✾DC6383190 1 Body

22 ✾DC8331013 2 Spring Guide 32 ✾DC6792245 2 1/16 Pipe Plug

23 ✽✾CS357110 1 Spring 49 ✽✾B1012803 2 O-Rings

Notes: Components of subassembly, item 28, are available only in kits (see below). Part number of item #27 will vary, depending on kit ordered.

✽Items included in Repair Kit DD1371900SR (ZU Classic and ZA)

and Repair Kit DD1467900SR (ZU Pro and ZE Pro).

✾Items included in Repair Kit DD1372900SR (ZU Classic and ZA)

and Repair Kit DD1468900SR (ZU Pro and ZE Pro).

Apply Loctite 242,Torque to

10-12 ft-lbs [13-16 Nm].

Lubricate with thin layer of grease

before assembly.

Notes:

Figure 10, Subassembly Components

(sectional view of Figure 9, Item 28)

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