Endress+Hauser TOC Analyzer CA78 Manual de usuario
Products Solutions Services
Operating Instructions
TOC Analyzer CA78
Determination of total organic carbon (TOC) in the trace
range
Powerful compact device
BA02219C/07/EN/01.21-00
71552244
2021-12-15
TOC Analyzer CA78 Table of contents
Endress+Hauser 3
Table of contents
1 About this document ................ 4
1.1 Warnings ............................ 4
1.2 Symbols .............................. 4
1.3 Symbols on the device ................... 4
1.4 Documentation ........................ 4
2 Basic safety instructions ............ 5
2.1 Requirements for the personnel ............ 5
2.2 Intended use .......................... 5
2.3 Workplace safety ....................... 5
2.4 Operational safety ...................... 5
2.5 Product safety ......................... 6
3 Incoming acceptance and product
identification ....................... 7
3.1 Incoming acceptance .................... 7
3.2 Product identification .................... 7
3.3 Scope of delivery ....................... 8
4 Product description ................. 9
4.1 Product design ......................... 9
4.2 Process diagram ...................... 10
4.3 Socket assignment ..................... 10
5 Mounting ......................... 12
5.1 Mounting requirements ................. 12
5.2 Mounting the analyzer .................. 13
5.3 Post-mounting check ................... 14
6 Electrical connection .............. 16
6.1 Connecting instructions ................. 16
6.2 Connecting the analyzer ................. 16
6.3 Ensuring the degree of protection .......... 16
6.4 Post-connection check .................. 16
7 Operation options ................. 17
7.1 Overview of operation options ............ 17
7.2 Structure and function of the operating
menu .............................. 17
7.3 Access to the operating menu via the local
display ............................. 18
8 Commissioning .................... 19
8.1 Function check ....................... 19
8.2 Login procedure ....................... 19
8.3 Configuring the measuring device .......... 19
9 Operation ......................... 33
10 Diagnostics and troubleshooting ... 34
10.1 Replacing the hose system ............... 34
10.2 Firmware history ...................... 35
11 Maintenance ...................... 36
11.1 Maintenance schedule .................. 36
11.2 Maintenance tasks ..................... 36
11.3 Taking out of service ................... 39
12 Repair ............................ 40
12.1 Spare parts .......................... 40
12.2 Return .............................. 40
12.3 Disposal ............................ 40
13 Accessories ....................... 41
14 Technical data .................... 42
14.1 Input ............................... 42
14.2 Output ............................. 42
14.3 Current outputs, active .................. 42
14.4 Power supply ......................... 43
14.5 Performance characteristics .............. 43
14.6 Environment ......................... 43
14.7 Process ............................. 44
14.8 Mechanical construction ................ 44
Index .................................. 45
About this document TOC Analyzer CA78
4 Endress+Hauser
1 About this document
1.1 Warnings
Structure of information Meaning
LDANGER
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious
injury.
LWARNING
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious
injury.
LCAUTION
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.
NOTICE
Cause/situation
If necessary, Consequences of
non-compliance (if applicable)
‣Action/note
This symbol alerts you to situations which may result in damage to
property.
1.2 Symbols
Symbol Meaning
Additional information, tips
Permitted or recommended
Not permitted or not recommended
Reference to device documentation
Reference to page
Reference to graphic
Result of a step
1.3 Symbols on the device
Reference to device documentation
1.4 Documentation
The following manuals, which complement these Operating Instructions, can be found on
the product pages on the Internet:
Technical Information TOC Analyzer CA78, TI01622C
TOC Analyzer CA78 Basic safety instructions
Endress+Hauser 5
2 Basic safety instructions
2.1 Requirements for the personnel
• Installation, commissioning, operation and maintenance of the measuring system may
be carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the
specified activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions
and must follow the instructions contained therein.
• Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided must be carried out only
directly at the manufacturer's site or by the service organization.
2.2 Intended use
The analyzer is designed to determine the total organic carbon in ultrapure water
applications that meet the following conditions:
• Conductivity < 10 µS/cm
• pH range: neutral
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
2.3 Workplace safety
As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the
applicable international standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been
connected in accordance with these Operating Instructions.
2.4 Operational safety
Before commissioning the entire measuring point:
1. Verify that all connections are correct.
2. Ensure that electrical cables and hose connections are undamaged.
3. Do not operate damaged products, and protect them against unintentional operation.
4. Label damaged products as defective.
During operation:
‣If faults cannot be rectified:
products must be taken out of service and protected against unintentional operation.
Basic safety instructions TOC Analyzer CA78
6 Endress+Hauser
2.5 Product safety
2.5.1 State-of-the-art technology
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
international standards have been observed.
2.5.2 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
TOC Analyzer CA78 Incoming acceptance and product identification
Endress+Hauser 7
3 Incoming acceptance and product
identification
3.1 Incoming acceptance
1. Verify that the packaging is undamaged.
Notify the supplier of any damage to the packaging.
Keep the damaged packaging until the issue has been resolved.
2. Verify that the contents are undamaged.
Notify the supplier of any damage to the delivery contents.
Keep the damaged goods until the issue has been resolved.
3. Check that the delivery is complete and nothing is missing.
Compare the shipping documents with your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
The original packaging offers the best protection.
Make sure to comply with the permitted ambient conditions.
If you have any questions, please contact your supplier or your local Sales Center.
3.2 Product identification
3.2.1 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code (device version)
• Serial number
• Extended order code
• Power supply
• Degree of protection
• (Permitted) ambient conditions
‣Compare the information on the nameplate with the order.
3.2.2 Product identification
Product page
www.endress.com/ca78
Interpreting the order code
The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers
Obtaining information on the product
1. Open www.endress.com.
2. Call up the site search (magnifying glass).
3. Enter a valid serial number.
4. Search.
The product structure is displayed in a popup window.
Incoming acceptance and product identification TOC Analyzer CA78
8 Endress+Hauser
5. Click on the product image in the popup window.
A new window (Device Viewer) opens. All of the information relating to your
device is displayed in this window as well as the product documentation.
3.2.3 Manufacturer address
Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen
3.3 Scope of delivery
The scope of delivery comprises:
• 1 analyzer with the configuration ordered
• 1 installation kit
• 1 certificate of calibration
• 1 x Operating Instructions
‣If you have any queries:
Please contact your supplier or local sales center.
TOC Analyzer CA78 Product description
Endress+Hauser 9
4 Product description
4.1 Product design
3
6
1
2
4
5
7
8
9
10
11
12
13
A0046933
1 Product design
1 Main switch
2 USB port
3 Display
4 Analog output 1
5 Analog output 2
6 Housing lock
7 Fluid inlet, sample, UNF ¼ - 28 (order option)
8 Fluid inlet 1, UNF ¼ - 28
9 Fluid inlet 2, UNF ¼ - 28 (order option)
10 Fluid inlet 3, UNF ¼ - 28 (order option)
11 Fluid outlet, waste, UNF ¼ - 28
12 Fan housing with filter mat
13 Cable gland for power supply
Product description TOC Analyzer CA78
10 Endress+Hauser
4.2 Process diagram
3
1
2
4
5
6L 2F
U
V
L 1F
V1
V2
V3
A0046935
2 Process diagram
1 Waste
2 Sample
3 Input 1
4 Input 2
5 Input 3
6 Pump
V1 -
V3
Valve 1, valve 2 (order option) and valve 3 (order option)
LF1 -
LF2
Conductivity and temperature sensors
UV UV lamp (12 VDC)
4.3 Socket assignment
4.3.1 Socket assignment (system with a connection socket)
Socket Pin Description
A0046897
1: 4 (0) - 20 mA (GND)
2: 4 (0) - 20 mA (+)
TOC (0 to set limit)
3: 4 (0) - 20 mA (GND)
4: 4 (0) - 20 mA (GND)
Δ conductivity (0 to set limit)
5: Relay
6: Relay
Group error message or limit value overshoot depending on the
selected option
Pin 1/2: Provides an analog signal between 4 and 20 mA for the TOC measured value
between 0 and the limit (to be configured in the Settings menu, Options 1 tab).
Pin 3/4: Provides an analog signal between 4 and 20 mA for the Δ conductivity value
between 0 and the limit in μS/cm (to be configured in the Settings menu, Service 1 tab).
Pin 5/6: Acts as an NO contact if the configured TOC or conductivity limit value is
exceeded in the "analog output" option, or as an NC contact in the option with a group error
message in the event of a power failure, a reaction of the leak, lamp or pressure sensor
and if one of the two conductivity sensors is over range.
The measured value is updated every minute. During a calibration, the last value is
displayed until a new measurement is started.
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