Emko Elektronik A.S.. ESM-4435 Manual de usuario

ESM-4435 48x48 DIN 1/16 Process Controller

Instruction Manual. ENG ESM-4435 02 V03 07/13

- 4 4 digits process set (SV) display

(TC, RTD, mV Z, V Z, mA Z)

- Dual or multi point calibration for ZVoltage / Current input

- Adaptation of PID coefficients to the system with Auto-tune and

Self-tune

- Manual/Automatic mode selection for control outputs

- Bumpless transfer

- Programmable heating, cooling and alarm functions for control

outputs

digits process (PV) and

- Universal process input

- Configurable ON/OFF, P, PI, PD and PID control forms

ESM-4435 48 x 48 1/16 DIN

Universal Input PID Process Controller

Instruction manual of ESM-4435 Process Controller consists of two main sections.

Explanation of these sections are below. Also, there are other sections which include order

information and technical specifications of the device. All titles and page numbers in instruction

manual are in “CONTENTS” section. User can reach to any title with section number.

Installation:

Physical dimensions, panel mounting, electrical wiring of the device, physical and

electrical installation of the device to the system are explained in this section.

Operation and Parameters:

User interface of the device, how to access to the parameters, description of parameters

are explained in this section.

Also in these sections, there are warnings to prevent serious injury while doing the

physical and electrical mounting or using the device.

Explanation of the symbols which are used in these sections are given below.

This symbol is used to determine the dangerous situations as a result of an electric

shock. User must pay attention to these warnings definitely.

cThis symbol is used for safety warnings. User must pay attention to these

warnings.

This symbol is used to determine the important notes about functions and usage of

the device

ABOUT INSTRUCTION MANUAL

1.PREFACE............................................................................................................................................

1.1 GENERAL SPECIFICATIONS

1.2 ORDERING INFORMATION

1.3 WARRANTY

1.4 MAINTENANCE

2.INSTALLATION....................................................................................................................................

2.1 GENERAL DESCRIPTION

2.2 DIMENSIONS

2.3 PANEL CUT-OUT

2.4 ENVIRONMENTAL RATINGS

2.5 PANEL MOUNTING

2.6 INSTALLATION MOUNTING CLAMP

2.7 REMOVING FROM THE PANEL

3.ELECTRICAL WIRINGS......................................................................................................................

3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTION

3.2 ELECTRICAL WIRING DIAGRAM

3.3 VIEW OF THE LABELS

3.4 CONNECTION OF DEVICE SUPPLY VOLTAGE INPUT

3.5 PROCESS INPUT CONNECTION

3.5.1 TC (THERMOCOUPLE) CONNECTION

3.5.2 RTD CONNECTION

3.5.3 PROCESS INPUT CONNECTION OF SERIAL TRANSMITTERS WITH CURRENT

OUTPUT (LOOP POWERED)

3.5.4 PROCESS INPUT CONNECTION OF 3-WIRE TRANSMITTERS WITH CURRENT

OUTPUT

3.5.5 CONNECTION OF TRANSMITTERS WITH VOLTAGE OUTPUT TO PROCESS

INPUT

3.6 GALVANIC ISOLATION TEST VALUES OF ESM-4435 PROCESS CONTROLLER

4.OUTPUT CONNECTION FORMS IN ESM-4435 PROCESS CONTROLLER....................................

4.1 PROCESS OUTPUT CONNECTION

4.2 ALARM OUTPUT -1 RELAY CONNECTION

4.3 ALARM OUTPUT -2 RELAY CONNECTION

5.DEFINITION OF FRONT PANEL AND ACCESSING TO THE PARAMETERS..................................

5.1 DEFINITION OF FRONT PANEL

5.2 OBSERVATION OF SOFTWARE REVISION ON THE BOTTOM DISPLAY WHEN POWER

IS ON

5.3 ADJUSTMENT OF PROCESS AND ALARM SET VALUES

5.4 EASY ACCESS DIAGRAM FOR PROGRAM PARAMETERS

5.5 ACCESSING TO THE TECHNICIAN MENU

5.6 CHANGING AND SAVING PARAMETERS

6.PARAMETERS.....................................................................................................................................

6.1 PROCESS / ALARM SET PARAMETERS

6.2 TECHNICIAN PARAMETERS

6.2.1 SELECTION OF PID TUNE AND OPERATION FORM

6.2.2 FUNCTION SELECTION FOR TOP AND BOTTOM DISPLAY

6.2.3 PROCESS INPUT TYPE AND RELEVANT PARAMETERS WITH PROCESS INPUT

6.2.4 PID CONFIGURATION PARAMETERS

6.2.5 PROCESS OUTPUT CONFIGURATION PARAMETERS

6.2.6 ALARM OUTPUT - 1 CONFIGURATION PARAMETERS

6.2.7 ALARM OUTPUT - 2 CONFIGURATION PARAMETERS

6.2.8 GENERAL PARAMETERS

6.2.9 TECHNICIAN PASSWORD

7.FAILURE MESSAGES IN ESM-4435 PROCESS CONTROLLERS...................................................

8.SPECIFICATIONS................................................................................................................................

9.OTHER INFORMATION.......................................................................................................................

CONTENTS

Page 5

Page 41

Page 21

Page 13

Page 8

Page 23

Page 64

Page 65

Page 66

Manufacturer’s Name : EMKO ELEKTRONIK A.S.

Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,

16369 Bursa, TURKEY

The manufacturer hereby declares that the product:

Product Name : Process Controller Unit

Type Number : ESM-4435

Product Category : Electrical equipment for measurement, control and

laboratory use

Conforms to the following directives :

2006 / 95 / EC The Low Voltage Directive

2004 / 108 / EC The Electromagnetic Compatibility Directive

has been designed and manufactured to the following specifications:

EN 61000-6-4:2007 EMC Generic Emission Standard for Industrial Environments

EN 61000-6-2:2005 EMC Generic Immunity Standard for Industrial Environments

EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control

and laboratory use

When and Where Issued Authorized Signature

16 October 2009 Name : Serpil YAKIN

Bursa-TURKEY Position : Quality Manager

EU DECLARATION OF CONFORMITY

ESM series process controllers are designed for measuring and controlling temperature

and any process value.They can be used in many applications with their universal process input,

control outputs, selectable alarm functions.

Some application fields and applications which they are used are below:

1.Preface

Application Fields Applications

Glass PID Process Control

Plastic

Petro-Chemistry

Textile

Automative

Machine production industries

Process Out

(Relay Output or

Current Output)

Process Input

Power Supply

Input

Standard

1.1 General Specifications

ESM-4435

Standard

Heating-Cooling Function

ON/OFF, PID Operation

Auto-Tune, Self-Tune

Automatic/Manual Operation

Alarm Out-2

(Relay Output)

Alarm Out-1

(Relay Output)

Standard

Universal Supply Input

100-240 VV, 50/60Hz

Low Voltage (optional)

Supply Input

24VV50/60Hz ,24VZ

Universal Process Input

TC,RTD, ZVoltage/Current

Control Output

Alarm Output

Low Voltage (optional)

Supply Input

48VZ

If device has standard current output, control output type can be adjust only

PID Operation.

ESM-4435 (48x48 DIN 1/16)

Supply Voltage

Configurable (Table-1) Table-1

None

BC D E FG HI /

U V W Z/

Input Type

Output-1

Serial Communication

Scale

All order information of ESM-4435 are

given on the table at left. User may form

appropriate device configuration from

information and codes that at the table and

convert it to the ordering codes.

Firstly, supply voltage then other

specifications must be determined. Please

fill the order code blanks according to your

needs.

Please contact us, if your needs are

out of the standards.

1.2 Ordering Information

Output-2

Output-3

100-240V V(-15%;+10%) 50/60Hz

24 V V(-15%;+10%) 50/60Hz 24V Z(-15%;+10%)

48V Z(-15%;+10%)

Table-1

L ,Fe Const DIN43710

PT 100 , IEC751(ITS90)

0...50 mV Z

PT 100 , IEC751(ITS90)

0...5 V Z

0...10 V Z

0...20 mA Z

4...20 mA Z

L ,Fe Const DIN43710

J ,Fe CuNi IEC584.1(ITS90)

K ,NiCr Ni IEC584.1(ITS90)

R ,Pt13%Rh Pt IEC584.1(ITS90)

S ,Pt10%Rh Pt IEC584.1(ITS90)

T ,Cu CuNi IEC584.1(ITS90)

B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)

E ,NiCr CuNi IEC584.1(ITS90)

N ,Nicrosil Nisil IEC584.1(ITS90)

C , (ITS90)

T ,Cu CuNi IEC584.1(ITS90)

B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)

E ,NiCr CuNi IEC584.1(ITS90)

N ,Nicrosil Nisil IEC584.1(ITS90)

C , (ITS90)

J ,Fe CuNi IEC584.1(ITS90)

K ,NiCr Ni IEC584.1(ITS90)

-100°C,850°C

-200°C,650°C

-1999,9999

-199.9°C,650.0°C

-100.0°C,850.0°C

-200°C,900°C

-200°C,1300°C

0°C,1700°C

-200°C,400°C

44°C,1800°C

-150°C,700°C

-200°C,1300°C

0°C,2300°C

-199.9°C,900.0°C

-199.9°C,999.9°C

-199.9°C,400.0°C

44.0°C,999.9°C

-150.0°C,700.0°C

-199.9°C,999.9°C

0.0°C,999.9°C

-148°F ,1562°F

-328°F,1202°F

-199.9°F,999.9°F

-148.0°F,999.9°F

-328°F,1652°F

-328°F,2372°F

32°F,3092°F

-328°F,752°F

111°F,3272°F

-238°F,1292°F

-328°F,2372°F

32°F,3261°F

-199.9°F,999.9°F

-199.9°F,752.0°F

111.0°F,999.9°F

-199.9°F,999.9°F

32.0°F,999.9°F

Input Type(TC)

Input Type(RTD)

Input Type( ZVoltage and Current)

Scale(°C)

Scale

Scale(°F)

-1999,9999

Relay Output (5A@250 VVat resistive load)

VSymbol means Vac,

ZSymbol means Vdc

Symbol means Vac and VdcW

04 Current Output (0/4 to 20mAZ; 0/2 to 10VZ)

1.3 Warranty

EMKO Elektronik warrants that the equipment delivered is free from defects in material and

workmanship. This warranty is provided for a period of two years. The warranty period starts from

the delivery date. This warranty is in force if duty and responsibilities which are determined in

warranty document and instruction manual performs by the customer completely.

1.4 Maintenance

Repairs should only be performed by trained and specialized personnel. Cut power to the device

before accessing internal parts.

Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of

these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl

alcohol or water to clean the external plastic case.

In package ,

- One piece unit

- Two pieces mounting clamps

- One piece instruction manual

A visual inspection of this product for possible damage occured during shipment is

recommended before installation. It is your responsibility to ensure that qualified

mechanical and electrical technicians install this product.

If there is danger of serious accident resulting from a failure or defect in this unit, power

off the system and separate the electrical connection of the device from the system.

The unit is normally supplied without a power switch or a fuse. Use power switch and fuse

as required.

Be sure to use the rated power supply voltage to protect the unit against damage and to

prevent failure.

Keep the power off until all of the wiring is completed so that electric shock and trouble

with the unit can be prevented.

Never attempt to disassemble, modify or repair this unit. Tampering with the unit may

results in malfunction, electric shock or fire.

Do not use the unit in combustible or explosive gaseous atmospheres.

During the equipment is putted in hole on the metal panel while mechanical installation

some metal burrs can cause injury on hands, you must be careful.

Montage of the product on a system must be done with it’s fixing clamps. Do not do the

montage of the device with inappropriate fixing clamp. Be sure that device will not fall

while doing the montage.

It is your responsibility if this equipment is used in a manner not specified in this

instruction manual.

Before beginning installation of this product, please read the instruction

manual and warnings below carefully.

2.Installation

2.1 General Description

2.2 Dimensions

48 mm/ 1.89 inch

48mm/ 1.89 inch 11.5 ± 1 mm /0.45 inch

Product Label

Mounting Clamp

Front Panel

IP65 protection

NEMA 4X

Panel surface

(maximum thickness 5mm / 0.2 inch)

°C

°F

AO1

AO2

AT PSET ASET1 ASET2

SET

ESM-4435

Process Controller

AT A/M

84 mm / 3.31 inch

Maximum 5 mm / 0.2 inch

65 mm/2.56 inch (min)

46 mm/1.81 inch (min)

2.3 Panel Cut-Out

65 mm/2.56 inch (min)

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