Contents
Introduction.............................................................................................................................................................. 3
Safety Instructions................................................................................................................................................... 4
Specifications........................................................................................................................................................... 5
Packaged Accessories ............................................................................................................................... 5
Tool Requirements...................................................................................................................................... 5
ProSet™ 1600 Tool Dimensions................................................................................................................. 6
Common Nosepieces................................................................................................................................. 7
Chapter 1 – Upper and Lower Handle..................................................................................................................... 8
Chapter 2 – Hydraulic Piston..................................................................................................................................11
Chapter 3 – Trigger Valve...................................................................................................................................... 13
Chapter 4 – Pulling Head Adaptor......................................................................................................................... 14
Chapter 5 – Ejector & MCS Valve ......................................................................................................................... 16
Chapter 6 – Return Spring..................................................................................................................................... 18
Chapter 7 – Jaws / Jaw Case................................................................................................................................ 20
Chapter 8 – Intensifier Chamber ........................................................................................................................... 22
Chapter 9 – Oil Filling Procedure .......................................................................................................................... 23
Chapter 10 – Shut off Air Fitting ............................................................................................................................ 27
Chapter 11 – Grip Cover........................................................................................................................................ 28
Chapter 12a – Back End (ProSet1600)................................................................................................................. 30
Chapter 12b – Back End (ProSet1600MCS)......................................................................................................... 31
ProSet™ 1600/1600MCS Diagram ....................................................................................................................... 32
Parts List................................................................................................................................................................ 34
Safety Data............................................................................................................................................................ 36
Troubleshooting..................................................................................................................................................... 37
EC Declaration of Conformity................................................................................................................................ 38
Introduction
POP®ProSet™ 1600 tools are light weight Air/Hydraulic rivet setting tools recommended for use with genuine
POP®Brand Rivets per following chart:
Rivet Diameter
Rivet Type Material
(Body – Mandrel) 3/32” (*)
[2.4 mm] 1/8”
[3.0 - 3.2 mm] 5/32”
[4.0 mm]
Al – Al 999
Al – St / SS 999
St – St 999(†)
Open End & MultiGrip
SS – SS; Mo – St /SS 99
Al – Al 999
Al – St / SS; Cu – St 999()
St – St 99
Closed End
SS – SS 99
LSR Rivets Al – Al 999
HR™ Rivets St – St 99
T - Rivet Al – St 999
Self Plugger St – St 99
Al: Aluminum, St: Steel, SS: Stainless Steel, Cu: Cooper, Mo: Monel
(*) Use FAN239-176 Jaw pusher set up.
(†) Exclude MultiGrip
() Set air pressure at 90 psi (6.2 bar).
Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 3
