Emerson Rosemount 5600 Series Manual operacional

Product Data Sheet

00813-0100-4024, Rev CA

August 2003 Rosemount 5600 Series

www.rosemount.com

THE 5600 SERIES FEATURES:

• Handles a wide range of process conditions

due to high sensitivity and unique signal

processing features

• High repeatability ensuring an extremely

reliable and accurate level transmitter even in

the toughest conditions

• Ultra-wide power supply, 24-240 V AC/DC,

0-60 Hz

•F

OUNDATION™fieldbus or analog 4-20 mA

superimposed with HART®

• High flexibility with interchangeable

transmitter heads and antennas

• No moving parts and no contact with the liquid

• Intelligent software support for easy

configuration and setup

• Wide selection of antennas and materials

Content

Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7

Product Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15

Application and Configuration Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

Rosemount 5600 Series

Radar Level Transmitter

Product Data Sheet

00813-0100-4024, Rev CA

August 2003

Rosemount 5600 Series

Legendary Rosemount Performance Customized

For Your Level Process Applications

Introduction

The Rosemount 5600 Series is an intelligent

non-contacting radar level transmitter. Its high

performance microprocessor allows for advanced

signal processing and smart echo-tracking features.

Together with its high sensitivity the radar transmitter

can detect and evaluate all echoes within the tank or

vessel. The 5600 Series support and assist the user

to a successful configuration of the transmitter in

process level applications, from easy to complex

process situations.

Applications

The Rosemount 5600 uses state-of-the art

microwave technology to get highest reliability and

precision. It measures the level of liquids and

slurries. The transmitter operates in a wide range of

temperatures, pressures, vapor gas mixtures, and

various process conditions.

FIGURE 1. Rosemount 5600 Applications

• Applications in process vessels with agitators require a radar transmitter

with the 5600’s high sensitivity and advanced signal processing to

separate the measuring signal from noise created by disturbances.

• Still-pipe or bridle mounting is recommended for LPG applications, where

the surface sometimes is boiling, and for some extremely turbulent

conditions. The pipe reduces foam and turbulence and also increases

surface reflection.

• The Rod antenna is suitable for small nozzle openings on tanks with short

measuring range.

• Solid materials, like cement, often give extremely small radar reflections,

requiring the most sensitive antenna, the 18 inch parabolic.

5600_PDS_BILD_11, _10,_09,_8

Product Data Sheet

00813-0100-4024, Rev CA

August 2003

Rosemount 5600 Series

Interchangeable Head

A 5600 Radar Level Transmitter consists of a

Transmitter Head (TH) and a tank connection

including antenna. The TH and the electronics inside

are interchangeable without opening the tank.

FIGURE 2. Interchangeable Transmitter Head

Antennas

Rod Antenna

• Suitable for tanks with small openings.

• Existing tank flange can be used as the tank

connection.

Cone Antenna

• Suitable for free-propagation and pipe

mounted installation.

• Cone extensions are available (see Figure 16

on page 13 and Table 9 on page 19).

• Optional Cone antennas with cleaning/flushing

connection are available (see Figure 16 on

page 13 and Table 10 on page 19).

Process Seal Antenna

• The dish of the Process Seal

is made of PTFE.

• Only exposes material suitable for hygienic or

corrosive applications

(see Figure 14 on page 12

and Table 7 on page 18).

Parabolic Antenna

• Suitable for solid materials (example: cement).

• Withstand heavy contamination.

Plate Design

FIGURE 3. Plate Design

Cone and Rod antennas, except the Cone with

Flushing Connection, are designed with a protective

plate as shown in Figure 3. The plate together with

the antenna and tank sealing are the only wetted

parts, exposing stainless steel (or alternative

antenna material) and PTFE to the tank atmosphere.

This allows the use of an existing flange, or a lower

cost flange alternative. Loose flanges are available

(Table 14 on page 21).

Rosemount 2210 Display Unit

The Rosemount 2210 offers basic configuration

using the 4 software keys on the display itself. Data

presentation on the LCD can be customized and

allows many viewing alternatives. The 2210 is also

used if temperature sensors are to be connected to

the 5600 Series. See Table 4 on page 15 for

available versions.

Electrical Connections

The transmitter has a power supply with an

ultra-wide input range from 24 to 240 V AC or DC,

0-60 Hz.

The Transmitter Head has two separate junction

boxes. One is for a non-intrinsically safe primary

signal output and power supply cables. The other is

normally used for intrinsically safe (IS) HART/analog

outputs or optionally for a non-IS analog output.

Primary Outputs can be HART or FOUNDATION

fieldbus, either IS or Non-IS. HART and additional

analog outputs can be either active or passive

depending on required options.

Electronic

housing

Junction box Ex (e)

Weather protection

Display Panel

Junction box Ex (i)

Conduit Connection

Tank connection

Antenna

5600/PDS/5600EA_01.EPS

Nut

Flange

1.38 (34)

Note

Dimensions are inches

(millimeters)

Protective

Plate

5600/PDS/21,01_V3.EPS

Tank Sealing

Product Data Sheet

00813-0100-4024, Rev CA

August 2003

Rosemount 5600 Series

Mechanical Mounting

The 5600 radar transmitter is easily carried to the

tank top and mounted on a suitable nozzle or pipe.

The radar transmitter should be installed as follows:

• Antenna oriented perpendicular to a horizontal

surface.

• The transmitter should be mounted with as

few fittings as possible within the beam angle.

• Filling inlets creating turbulence should

preferably be kept at a distance.

• Choose as large antenna diameter as

possible. A larger receiving area concentrates

the radar beam and ensures maximum

antenna gain. Increased antenna gain offers

greater reception of weak surface echoes.

FIGURE 4. Rosemount 5600 Beamwidth

FIGURE 5. Preferred Mounting (1)

Measurement Principle

The level of the product in the tank is measured by

radar signals transmitted from the antenna at the

tank top. After the radar signal is reflected by the

product surface the echo is picked up by the

antenna. As the signal is varying in frequency the

echo has a slightly different frequency compared to

the signal transmitted at that moment. The difference

in frequency is proportional to the distance to the

product surface, and can be accurately calculated.

This method is called FMCW (Frequency Modulated

Continuous Wave) and is used in all high

performance radar transmitters.

FIGURE 6. Frequency Modulated Continuous Wave

TABLE 1. Rosemount 5600 Beam Diameter and Angle

Antenna Type & Beam

Angle

Distance, ft (m)

16 (5) 33 (10) 49 (15) 66 (20)

Beam Diameter, ft (m)

Cone 3 in 25° 7.2 (2.2) 14 (4.4) 22 (6.7) 29 (8.9)

Rod/Cone 4 in/ Process

Seal 4 inch 21°

6.2 (1.9) 12 (3.7) 18 (5.6) 24 (7.4)

Cone 6 in/ Process Seal

6 inch 18°

5.2 (1.6) 10 (3.1) 15 (4.7) 21 (6.3)

Cone 8 inch 15° 4.3 (1.3) 8.5 (2.6) 13 (3.9) 17 (5.3)

Parabolic 10° 3.0 (0.9) 5.6 (1.7) 8.5 (2.6) 11 (3.5)

16 ft (5 m)

33 ft (10 m)

49 ft (15 m)

66 ft (20 m)

Beam Angle

Distance

5600/PDS/BILD_24.EPS

0.4 (10)

or more (2)

(1) Dimensions are inches

(millimeters).

(2) For best measurement

performance the nozzle height

should be shorter than the

antenna or consider an

extended cone (Figure 16)

for your current transmitter.

Recommended Minimum

distance: Cone, Rod, Process

Seal, and Parabolic antenna

24 (600)

max

fmin

t0t

The FMCW method is based on

a radar sweep with continuous

changes in frequency.

Transmitted

Reflected

Frequency (GHz)

5600_PDS_FMCW.EPS

Time

Product Data Sheet

00813-0100-4024, Rev CA

August 2003

Rosemount 5600 Series

Measuring Range

The diagrams below show how the measuring range

is influenced by the antenna type, dielectric constant

of the liquid (εr) and the process conditions. For

optimum performance the maximum measuring

distance should be kept within the range indicated

with darker color in the diagrams. Values are valid for

free propagation measurement without still-pipes

(bridles).

For liquids with εr that are smaller than 1.9 such as

liquefied gases, an 8 inch or bigger diameter antenna

is recommended if measurement is done with free

propagation. In this case the measuring range in

calm surface tanks is in typical cases 50 ft (15 m).

To increase the measuring range further in turbulent

tanks, a still-pipe can be used. For still-pipe mounted

5600 transmitters the typical measuring range is

115-160 ft (35-50 m) in turbulent tanks with liquids

having εr less than 1.9.

FIGURE 7. Applications with calm product surface(1)

FIGURE 8. Applications where the product is gently stirred, causing minor turbulence(1)

FIGURE 9. Applications with turbulent product surface conditions(1)

TABLE 2. Categories of liquids

aOil, gasoline and other hydrocarbons, petrochemicals (dielectric constant, εr=1.9-4.0)

bAlcohols, concentrated acids, organic solvents, oil/water mixtures and acetone (εr=4.0-10)

cConductive liquids, e.g. water based solutions, dilute acids and alkalis (εr> 10)

(1) Measuring range in ft (m).

0000

33(10)

abc abc abc abc

00 abc abc

66(20)

98(30)

131(40)

164(50)

33(10)

66(20)

98(30)

131(40)

164(50)

33(10)

66(20)

98(30)

131(40)

164(50)

33(10)

66(20)

98(30)

131(40)

164(50)

33(10)

66(20)

98(30)

131(40)

164(50)

33(10)

66(20)

98(30)

131(40)

164(50)

0abc

33(10)

66(20)

98(30)

131(40)

164(50)

3” Cone

6” Process

Seal 6” Cone

5600-OC_1AA

8” Cone

Rod/

4”Cone

4” Process

Seal Parabolic

000

33(10)

66(20)

98(30)

131(40)

33(10)

66(20)

98(30)

131(40)

33(10)

66(20)

98(30)

131(40)

33(10)

66(20)

98(30)

131(40)

33(10)

66(20)

98(30)

131(40)

33(10)

66(20)

98(30)

131(40)

abc abc abc abc

00 abc abc

164(50) 164(50) 164(50) 164(50) 164(50) 164(50)

33(10)

66(20)

98(30)

131(40)

abc

164(50)

5600-OC_2AB

3” Cone

6” Process

Seal 6” Cone 8” Cone

Rod/

4”Cone

4” Process

Seal Parabolic

000

33(10)

66(20)

98(30)

33(10)

66(20)

98(30)

33(10)

66(20)

98(30)

33(10)

66(20)

98(30)

33(10)

66(20)

98(30)

33(10)

66(20)

98(30)

abc abc abc abc

00 abc abc 0

33(10)

66(20)

98(30)

abc

5600-OC_3AA

Note: 4” and 6” Process Seal Cones are not

recommended for turbulent conditions

3” Cone

6” Process

Seal 6” Cone 8” Cone

Rod/

4”Cone

4” Process

Seal Parabolic

Product Data Sheet

00813-0100-4024, Rev CA

August 2003

Rosemount 5600 Series

System Integration

Level values are transmitted from the transmitter as

analog 4-20 mA signals superimposed with HART or

FOUNDATION™fieldbus. The analog outputs are either

passive for connection to powered cables or active

providing signal power for 4-20 mA. Analog outputs

can also be specified as intrinsically safe or

non-intrinsically safe.

Basic configuration and setup can be done on a

HART communicator, via the 2210 Display Unit,

AMS, or DeltaV (for FOUNDATION fieldbus).

Rosemount Radar Master is a PC based software

package which allows for full configuration, including

advanced features such as Spectra plots,

offline/online configuration capabilities, logging,

extensive online help, etcetera. To communicate with

the device using Radar Master a HART Modem is

required in between (see HART Modem on page 21).

FIGURE 10. System Integration using the HART Communicator

FIGURE 11. FOUNDATION fieldbus field wiring

Control System

Configuration PC with

Radar Master software

275 HART

Communicator

4-20 mA/HART

Remote

Display

(Optional)

HART Modem

5600/PDS/BILD_1.EPS

Power

Supply

FOUNDATION

fieldbus

Configuration

Tool

Terminators

Integrated Power

Conditioner

and Filter

(Trunk)

(Spur)

The power supply,

filter, first terminator,

and configuration

tool are typically

located in the

control room.

Signal

Wiring

Fieldbus

Segment

6234 ft (1900 m) max

(depending upon cable

characteristics)

Note:

Intrinsically safe

installations may allow

fewer devices per I.S.

barrier due to current

limitations.

Configuration with Radar Master (in

a fieldbus system hooked up to the

device Sensor Bus Port).

5600/PDS/5600_01A.EPS

fieldbus

devices on

segment

Product Data Sheet

00813-0100-4024, Rev CA

August 2003

Rosemount 5600 Series

Specifications

GENERAL

Product Designation

5600 Series Radar Level Transmitter

Operating principle

10GHz FMCW radar

Beam angle

See Figure 2-12 and Table 2-3 on page 9

Microwave output power

Max 1.0 mW

Internal calibration

Internal digital reference for automatic compensation of radar

sweep

Signal processing

Powerful and advanced digital signal processing using FFT and

advanced echo handling software

Temperature measurement

1-3 spot elements, PT100 or CU100, or 6 spot elements with

common return. Input accuracy ±0.9°F (±0.5°C)

MEASURING PERFORMANCE

Instrument accuracy (Under reference conditions)

±0.2 in (±5 mm)

Resolution

0.04 in (1 mm)

Repeatability

±0.04 in (±1 mm)

Measuring range

0-164 ft (0-50 m)

Update time

100 ms

Processors

32-bit Floating DSP

DISPLAY/CONFIGURATION

Display (factory mounted on transmitter)

Protection class IP67

With weather/dirt protection cover; graphical LCD display 128 by

64 pixels with 4 control soft-keys and 7 text lines with 16

characters/line for display and configuration.

Display (remote mounted)

Same as above, mounted in separate enclosure, protection class

IP67; max cable length, display - radar transmitter: 330 ft. (100 m);

cable type: 4 wire shielded instrument cable, min. 0.5 mm2,

(AWG 20).

Display with Temperature Inputs (remote mounted)

Same as above, mounted in separate enclosure, protection class

IP67; max cable length, display - radar transmitter: 330 ft (100 m);

cable type: 4 wire shielded instrument cable, min. 0.5 mm2, (AWG

20); temperature measurement 1-3 spot elements PT100 or

CU100, or 6 spot elements with common return.

HART Device

Rosemount Hand-held communicator R275

Rosemount AMS software

PC/remote configuration (1)

(NOTE: HART Modem required, see page 21)

Rosemount Radar Master, Powerful Windows based configuration

software.

(1) Recommended PC hardware specification: ≥1 GHz pro-

cessor, ≥ 128 MbRam, Operating system of Win NT or

Win2000.

Product Data Sheet

00813-0100-4024, Rev CA

August 2003

Rosemount 5600 Series

ELECTRIC

Power supply

Ultra wide power supply 24-240 V AC or DC 0-60 Hz

Power consumption

Maximum 10 W, Nominal 5 W

Outputs

Primary output:

Alternative 1: HART + 4-20 mA current loop (non-IS or IS

option)

Alternative 2: FOUNDATION fieldbus (optional IS option)

Secondary Outputs:

Analog 4-20 mA current loop, active or passive (non-IS or IS

option)

Analog Output Characteristics

Type

Analog 4-20 mA Current Loop, active (with) or passive

(without loop supply)

Galvanic isolation

> 1500 V RMS or DC

Analog Output Characteristics

See Hazardous Locations Certification on page 1

Range

4-20 mA

Alarm level

3.8 mA, 22 mA or freeze; NAMUR, Rosemount Alarm levels

available

Resolution

0.5µA (0.003%)

Linearity

±0.01%

Temperature drift

± 28 ppm/°F (±50 ppm/°C)

Output impedance

>10 MΩ

Voltage compliance

7-30 V (passive output)

External loop resistance

<700 Ω(passive output with 24 V external supply)

<300 Ω(active output)

Fieldbus Output Characteristics

Fieldbus Voltage limits: 9 to 32 V

Current Draw: 12.5 mA

For I.S. Applications:

Ui< 30 V

Ii< 300 mA

Pi< 1.3 W

Ci= 0 µF

Li= 0 mH

Output cabling

Twisted and shielded pair; min. 0.5 mm2(AWG 20)

Cable entries

3 ⫻1/2inch NPT; for cable glands or conduit entries

Optional: cable gland kit, incl 3 ⫻EEx e approved (CENELEC) 1/2

inch NPT cable glands

Optional: 3 x EEx e approved (CENELEC) adapters 1/2inch

NPT/M20

Display Output Characteristics

With Temperature Output

See Hazardous Locations Certification on page 1

Without Temperature Output

See Hazardous Locations Certification on page 1

Product Data Sheet

00813-0100-4024, Rev CA

August 2003

Rosemount 5600 Series

MECHANICAL

Housing/Enclosure

Permanent moulded cast aluminium, chromed and powder painted

Flanges

ANSI, DIN standard,

Material: Stainless steel 316L and Stainless Steel EN 1.4404

Optional: Hot-galvanized carbon steel

Weight, excl, flange

18 lbs (8 kg)

Height above flange

15 in (400 mm)

Antenna Dimensions

Cone: See Figure 13 on page 11

Rod: See Figure 12 on page 11

Process Seal: See Figure 14, and Table 1-1 on page 12

Extended Cone: See Figure 15 on page 1-13

Cone with Integrated Flushing Connection: See Figure 16 on

page 1-13

Parabolic: See Figure 17 on page 14

ENVIRONMENT

Ambient Temperature

-40 to 158°F (-40 to 70°C)

Tank Sealing Temperature Range with different O-rings

(see Figure 12, Figure 13, Figure 14, Figure 15, and

Figure 16)

Emission approvals

FCC: K8CPRO, K8CPROX

R&TTE: E813268O-CC

Humidity

IEC 60068-2-3

Climatic class/Corrosion class

IEC 68-2-1, IEC 60068-2-52 test KB severity 2

Ingress protection

IP66, NEMA 4

Vibration

IEC 721-3-4 class 4M4

UV protection

ISO 4892-2

Electromagnetic compatibility

EN61326, Immunity EN 50081-2, Emission EN50081-1

Lightning protection

EN61326, EN61000-4-5, IEC801-5, level 2 kV

Power supply fluctuation

IEC 92 Part 504 sec. 3.5

TABLE 3. Antenna material and o-ring selection ●Applicable - Not applicable

Rod Antenna Cone Antenna

Process Seal

Antenna

Extended Cone

Antenna

Cone with Integrated

Flushing Connection

Parabolic

Antenna

Material:

Stainless Steel 316L ●(1) ●-● ● ●

Hastelloy®C22 -●- - - -

Tantalum -●- - - -

Monel®400 -●- - - -

PTFE ●(1) -●- - -

Tank Sealing:

PTFE -●-● ● ●

O-Rings:

Viton ● ● -● ● ●

Kalrez ● ● -● ● -

EPDM ● ● -● ● -

Buna-N ● ● -● ● -

(1) The Rod antenna is a combination of 316L SST and PTFE.

O-ring Material

Minimum

Temperature °F (°C)

in air

Maximum

Temperature °F (°C)

in air

Viton 5 (-15) 392 (200)

Ethylene

Propylene (EPDM)

-40 (-40) 266 (130)

Kalrez 6375 -4 (-20) 392 (200)

Buna-N -31 (-35) 230 (110)

Product Data Sheet

00813-0100-4024, Rev CA

August 2003

Rosemount 5600 Series

Product Certificates

Approved Manufacturing Locations

Saab - Rosemount – Gothenburg, Sweden

European Union Directive Information

The EC declaration of conformity for all applicable European

directives for this product can be found on the Rosemount website

at www.rosemount.com. A hard copy may be obtained by

contacting our local sales representative.

ATEX Directive (94/9/EC)

Rosemount Inc. complies with the ATEX Directive.

Hazardous Locations Installations

5600 Series Level Transmitter

E1 Certificate Number: Sira 03ATEX 1294X

With Non-IS Primary output and IS Display Output:

ATEX Category Marking II (1) 1/2 G

EEx de [ia] IIC T6, (Tamb -40°C, +70°C)

With IS Primary and Secondary Outputs and

IS Display Output:

ATEX Category Marking II (2) (1) 1/2 G

EEx de [ib] [ia] IIC T6 (Tamb -40°C, +70°C)

With Non-IS Outputs (Display Output not available):

ATEX Category Marking II 1/2 G

EEx de IIC T6, (Tamb -40°C, +70°C)

Passive analog output 4-20mA,

Label identification = HART passive.

Voltage compliance 7-30V:

Ui< 30 V

Ii< 200 mA

Pi < 1.3 W

Ci= 0 µF

Li = 0 mH

Active analog output 4-20mA,

Label identification = HART active.

Max load 300Ω:

Uo< 23.1 V

Io< 125.7 mA

Po< 0.726 W

Cext <0.14 µF

Lext < 2.2 mH

FOUNDATION Fieldbus,

Label identification = FOUNDATION fieldbus.

Ui< 30 V

Ii< 300 mA

Pi < 1.3 W

Ci= 0 µF

Li = 0 mH

Factory Mutual (FM) approval.

Certificate: J.I. 4D5A9.AX

E5 With Intrinsically safe outputs:

(All versions except those listed below)

Explosionproof with IS outputs for HAZLOC

Class I, Division 1, Group A, B, C and D,

Max operating temperature +70°C

Use conductors rated at least 85°C

Shall be installed in accordance with System control drawing

9150074-994.

E5 With Secondary output code 1 or 3:

Explosionproof

Class I, Division 1, Group A, B, C and D,

Max operating temperature +70°C

Use conductors rated at least 85°C

2210 Display Unit

SIRA / ATEX Intrinsically safe certification.

Equipment group II, Category 2 (1) G

Certificate: SIRA 00ATEX2062

E1 With Display Panel Code P or R:

ATEX Category Marking II 2 G

EEx ib IIC T4, (Tamb -40°C, +70°C)

E1 With Display Panel Code T:

ATEX Category Marking II 2 (1) G

EEx ib [ia] IIC T4, (Tamb -40°C, +70°C)

Connector X2:

Ui< 12 V

Ii< 400 mA

Pi < 0.7 W

Optional TP 40, connector X17 and X18:

Uo=5.88V

Io=172.4mA

Po=0.253W

North American Certifications

Factory Mutual (FM) Approvals

Certificate: J.I. 4D5A9.AX

E5 With Display panel code P or R or T:

Intrinsic Safe for HAZLOC

Class I, Division 1, Group A, B, C and D T4

Max operating temperature +70°C

Shall be installed in accordance with System control drawing

9150074-997.

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