Emerson Mobrey MSP-USTD1 Manual de usuario

Quick-start: For MSP-USTD1/MSP-USTD2

MSP-USTD1/MSP-USTD2

Quick-start booklet

IP2040/QS

January 2006

www.mobrey.com

(IP2040/QS) January 20062

Introduction

What is this Quick-start?

This Quick-Start is for anyone who has to install and commission the MSP-USTD1 or MSP-USTD2 ultrasonic system, and does

not need in-depth information.

For full installation instructions, you must refer to the installation (IM) manuals supplied with the equipment.

What are these MSP-USTD1 and MSP-USTD2 systems?

They are level, contents, or flow measurement and control systems. Suitable applications include wet well level (and pump)

control, tank contents measurement, and open channel flow measurement.

The system comprises mains or DC powered MCU901 control unit, an MSP900SH ultrasonic transmitter with a mounting kit,

and manuals. MSP-USTD1has the wall-mounted version of the MCU901; MSP-USTD2has the panel-mounted MCU901.

Figure 1: MCU901W – wall-mounted Figure 2: MSP900SH Figure 3: MCU901P – panel-mounted

About the MCU901 Control Unit

The MCU901 unit is a member of the MCU900 family of control units. It has:

•Full support for a single MSP900SH ultrasonic transmitter – measuring level by default

•a 4-line LCD display with back light – displays both text and graphical information

•a 6 button keypad

•an LED indicator

•an intuitive menu system – for setting up

•2digital inputs (voltage-free contacts) for triggering various activities (e.g. displaying a message)

•5relay outputs (e.g. for controlling pumps, indicating alarms, etc.)

•a 4-20mA output.

All setting up is achieved from the front panel of the MCU901 control unit.

About the MSP900SH Ultrasonic Transmitter

This is a loop-powered transmitter, factory sealed and fitted with cable ready to install on aqueous applications. The transmitter

is pre-configured to measure liquid level and communicates values to the MCU901.

The other manuals

The following manuals are supplied along with this Quick-start manual:

MCU901:

Installation manual (IP2030/IM)

Safety instructions (IP2030/SI)

MSP900SH:

Installation manual (IP2040/IM)

Safety instructions (IP2040/SI)

Full operation manuals IP2030/OM and IP2040/OM are available on request from Mobrey Measurement and are on the web at

www.mobrey.com.

January 2006 (IP2040/QS)3

Installation

Location of MSP900SH

•Install the transmitter above the liquid surface using the bracket provided.

•Do not mount the MSP900SH on a structure that is subject to vibration, or in a position where damage may be caused by

impact or thermal stress.

•The equipment is not intended for use in areas exposed to dust.

•The equipment must not be installed directly in any process where the enclosure might be charged by the rapid flow of

non-conductive media.

Location of MCU901

•The MCU901 must not be located in a hazardous area. Do not mount the MCU901 where it is subject to vibration, or in a

position where damage may be caused by impact, thermal stress or liquid ingress.

•The MCU901W is housed in a tough IP65 enclosure. If mounted outside, it is recommended that the unit be protected from

direct heavy rain.

•The MCU901P is a standard DIN size designed for direct mounting in a control panel. It is designed for panel mounting in a

weatherproof environment.

Cabling (MCU901W)

1.Cable the MSP900SH to the MCU901 using the gland provided. (Undo 2 screws and lift cover away to reveal terminals).

2. Check the voltage selector switch (230V or 115V) and adjust if necessary. (Mains unit only).

3. Cable the power lead to the MCU901 using the gland provided. Do not apply power yet.

4. Make connections to relay terminals and current output terminals, if required.

5. Seal unused cable entries with the blanking plugs provided.

6. Replace and secure the terminal cover.

Cabling (MCU901P)

1. Cable the MSP900SH transmitter to terminals 1, 2and 3on the rear panel of the MCU901.

(See figure inset, right)

2. Check the voltage selector switch (230V or 115V) and adjust if necessary. (Mains unit only).

3. Cable the AC power supply to terminals 28 (Live) and 29 (Neutral) on the rear panel of the

MCU901. Note that mains Earth is not required. (Mains unit only).

4. Connect terminal 30 to an Intrinsically Safe Earth. This is essential only if the MSP900SH

is in located in a hazardous area.

IMPORTANT - For hazardous area installations

ou must refer to the installation

(

)

manuals su

lied with the s

stem.

(IP2040/QS) January 20064

Getting started

After completing the installation of both MCU901 control unit and the MSP900SH transmitter, the next stage is to switch on.

1.Familiarise yourself with the front panel fascia.

Front Panel Fascia of MCU901W

Key to figure:

c4-line LCD with backlight.

dKeypad with 6 function keys.

eStatus LED – flashes once per second if okay.

3. Familiarise yourself with the primary display.

Primary Display

Key to figure:

1. Off-line/on-line status. (Locked padlock = on-line)

(See page 14)

2. Digital input status. (o = de-energised, = energised)

3. Measured variable (P.V.) and units of measurement.

4. Bar graph of 4-20mA output of MCU901.

5. Relay (RL) status. (o = de-energised, = energised)

6. Digital communication in progress. (Absent if idle)

2. Switch on the MCU901 by applying the power. Wait

for the primary display (inset, right) to appear.

During this time, the MCU901 will read parameters

from the MSP900SH transmitter.

If being used for the first time, it will prompt for the

Bottom Reference of the MSP900SH transmitter

and then automatically set-up the 4-20mA output

span over this range. If you do not want to

commission the system now, simply switch off

the power – the same prompt will then re-appear

when switching on the next time.

If you are commissioning the system, edit the

Bottom Reference with the arrow-keys and then

press the yellow key to confirm the value. The

Bottom Reference can be changed at a later stage

but it is better to get it correct now. Should you

press the red (ESC) key, the MCU901 will continue

and the Bottom Reference prompt will re-appear

when switching on the next time.

Once the start-up is completed, the primary display

should appear, showing the measured depth of the

liquid in the tank. The value on the primary display

is the P.V. (Primary Variable).

Note: If a “Find Instrument” screen appears and

remains, power off. Check the cabling and then try

again. If the problem persists, follow the on-screen

prompts until the primary display appears.

January 2006 (IP2040/QS)5

How to display the menu system

4. Press the yellow (ENTER) key to display the top-level of

the menu system.

The primary display re-appears automatically if there is

no keypad activity for several minutes, if on-line. In

addition, it re-appears when pressing the ESC key

whilst at the top level of the menu system.

7. Programming the MCU901 unit is best achieved through easy-to-follow

Wizards. They are simply a sequence of on-screen prompts, allowing you

to easily set-up an individual function or a large application without fuss.

There is a collection of Wizards for most functions and applications. They

are all selected and started through the menu system. On the pages that

follow, examples for several applications show how to use them.

Example of a Wizard

8. Additional features, such as password protection, resetting to factory defaults, etc., can found on pages 14/15.

5. Navigation of the menu system is

achieved by using the ARROW

keys, the ENTER key, and the

ESC key. (See figure, right).

The ESC key will return you to

the

revious menu level.

Selecting this will bring up

the “Set-up” menu for

programming the MCU901.

Selecting this will bring up the

“Set-up” menu for optional

MSP900 programming.

The transmitter Bottom

Reference can be changed here.

6. The Main Menu sits above a series of sub-menus. Within the menus, there are

also parameter screens for programming – setting up for an application,

adjusting default settings, etc. – and for displaying information.

Selecting this will allow you

to monitor live readings and

diagnostic information for

the MCU901.

Direct access menu for

advanced users to select

parameter screens.

Toggles operating mode for

MCU901. An open padlock

indicates that the MCU901 is

off-line and parameter values

can be entered or changed.

(See page 14)

Selecting this will allow you to monitor live readings and

diagnostic information from the MSP900 transmitter.

(IP2040/QS) January 20066

Application/Duty: Level Measurement

1. With power on and the MSP900SH transmitter giving a 4-20mA signal to the MCU901 unit (see previous pages), you can

now programme the MCU901 for an application. This application example is for level measurement.

Requirements

Live level measurement in units of metres over a range of 0 to 11.7 metres.

High level alarm.

Input Data

Tank Shape: Linear (e.g. Square)

Bottom Reference: 12 metres

The MSP900SH transmitter is supplying the live level measurements in units of

metres.

4. Work through the “Duty” Wizard prompts (see next page) until completion; this occurs when the menu system re-

appears. Keypad hints, for the illustrated Wizard sequence on the next page, are provided alongside the prompts. If

applicable, adapt the example to suit your application.

5. Circled numbers in the illustrated Wizard sequence relate to these notes:

cSelect “Level” from the multiple-choice list.

dProgramme the 4-20mA output span with a level range (e.g. 0 to 11.7 metres)

eSet-up a high level alarm – the relay RL1 is energised whenever the measured level exceeds a pre-set level and

de-energises below another pre-set level, as defined at these prompts.

fOptional overrides to prevent individual relays from being energised for too little time or too much time.

gOption to set-up further relays.

6. Return to the main menu by holding the ESC key for a few seconds, releasing it when the main menu appears. Next, go

on-line by selecting the “Go on-line” menu option and then pressing the ENTER key once. Finally, press the ESC key

repeatedly until the primary display appears. The level measurement will be live on the primary display.

2. Navigate the menu system to get to the

“Duty Wizard” screen. Keypad hints are

alongside the screens.

3. Start the “Duty” Wizard by pressing the yellow (ENTER) key once.

January 2006 (IP2040/QS)7

Application Example: Level Measurement using Duty Wizard

(IP2040/QS) January 20068

Application/Duty: Wet Well (with Pump Control)

1. With power on and the MSP900SH transmitter giving a 4-20mA signal to the MCU901 unit (see previous pages), you can

now programme the MS901 for an application. This application example is for a Wet Well with pump control.

4. Work through the “Duty” Wizard prompts until completion; this occurs when the menu system re-appears. Keypad

hints, for the illustrated Wizard sequence on the next page, are provided alongside the prompts. If applicable, adapt

the example to suit your application.

5. Circled numbers in the illustrated Wizard sequence relate to these notes:

cSelect “Wet Well” from the multiple-choice list.

dProgramme the 4-20mA output span with a level range (e.g. 0 to 4.7 metres)

eSet-up of On and Off points for Relay 1 (Pump 1) and Relay 2 (Pump 2).

fOptions for switching lead pump according to specified criteria (e.g. number of times used).

gOption to set-up further relays.

6. Return to the main menu by holding the ESC key for a few seconds, releasing it when the main menu appears. Next, go

on-line by selecting the “Go on-line” menu option and then pressing the ENTER key once. Finally, press the ESC key

repeatedly until the primary display appears. The level measurement will be live on the primary display.

2. Navigate the menu system to get to the “Duty Wizard”

screen. Key-press hints are alongside the screens.

3. Start the “Duty” Wizard by pressing the yellow (ENTER) key once.

Requirement

•Live measurement in units of metres.

•Emptying application with 2 pumps

•RL1 On at 2.0m at and Off at 0.5m

•RL2 On at 3.8m and Off at 3.3m

•Additional relay functions: None

Input Data

•Tank Shape: Square

•Bottom Reference: 5 metres

The MSP900SH transmitter is supplying the

live level measurements in units of metres.

January 2006 (IP2040/QS)9

App

lication Exam

le: Wet Well usin

Dut

Wizard

(IP2040/QS) January 200610

Application/Duty: Contents Measurement

1. With power on and the MSP900SH transmitter giving a 4-20mA signal to the MCU901 unit (see previous pages), you can

now programme the MCU901 for an application. This application example is for contents measurement.

Requirement

Live contents measurement in units of litres.

Low level alarm at 2000 litres.

Input Data

Tank Shape: horizontal cylinder with flat ends.

Tank Diameter: 2.5 metres.

Tank Length: 5 metres.

The MSP900SH transmitter is supplying live level measurements in units of

metres.

4. Work through the “Duty” Wizard prompts until completion; this occurs when the menu system re-appears. Keypad

hints, for the illustrated Wizard sequence on the next page, are provided alongside the prompts. If applicable, adapt

the example to suit your application.

5. Circled numbers in the illustrated Wizard sequence relate to these notes:

cSelect “Contents” from the multiple-choice list.

dThe required tank shape is a pre-programmed shape from the MCU901 library.

eMaximum contents as calculated by MCU901 unit. It can be edited here if required.

fProgramme the 4-20mA output span with a content range (e.g. 0 to 24,543.5 litres)

gSet-up a low level alarm – the relay RL1 is energised whenever the measured level falls below a pre-set level and

de-energises on rising above another pre-set level, as defined at these prompts.

hOptional overrides to prevent individual relays from being energised for too little time or too much time.

iOption to set-up further relays.

6. Return to the main menu by holding the ESC key for a few seconds, releasing it when the main menu appears. Next, go

on-line by selecting the “Go on-line” menu option and then pressing the ENTER key once. Finally, press the ESC key

repeatedly until the primary display appears. The content measurement will be live on the primary display.

2. Navigate the menu system to get to the “Duty Wizard”

screen. Key-press hints are alongside the screens.

3. Start the “Duty” Wizard by pressing the yellow (ENTER) key once.

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