Emerson InSinkErator Grind2Energy Manual de usuario

Organics Recycling System

Service Manual

Introduction

The InSinkErator®Grind2Energy™Organics

Recycling System is a non-sewer waste handling

system that processes food waste through a

specially designed Grind2Energy grinder.

The food waste is ground, then transferred to

an on-site holding tank where it is stored until

ready for pickup from a liquid waste hauler

for transport to an anaerobic digester where

it is converted into renewable energy such as:

electricity, heat, or Compressed Natural Gas

(CNG).

This Service Manual is intended for Authorized

Serve Agents of Grind2Energy and its

Technicians only. The intention of this manual is

to give the service Tech the ability to diagnose

the Grind2Energy Organics Recycling System

for any problems our customers encounter.

The process G2E will use is to replace larger

components of the system (i.e. Grinder, Pump,

and Controller) as whole components. But in

cases where the small component can be

replaced with less time, then those components

will be provided for those replacements. Our

intent is to recover from a down system, and

back to a fully operational system with one

service call. This philosophy is called One-and-

Done, and provides the customer with peace

of mind that they are supported by the highest

quality service network possible, offering as little

system operational down time as is necessary.

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Notes

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General Information

Prior to Service Call

• Make sure the customer has tried resetting the overload

protector and has checked for foreign objects jammed in the

grind chamber (see

Troubleshooting

on page 16).

• Before troubleshooting for mechanical problems, determine

if the problem is electrical:

- To determine if the problem is in the switch or the

grinder, bypass all electrical starting and/or electrical

controls and run the grinder direct.

- Make sure the grinder electrical specifications match the

electric power supply.

- Make sure the motor lead connections are correct for

the corresponding power supply and starting controls.

- Determine if there are electrical problems with other

appliances. This may indicate a problem in the building’s

electrical circuitry.

- Determine that the rotary shredder is rotating in the

direction marked on it by arrows.

After Completing Service

• Test the grinder for proper operation.

• Ensure that the Grind2Energy system is operational per

Manufacturer Specification.

• Ensure that all fittings are secure and do not leak.

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Electrical Requirements

WARNING

ELECTRICAL SHOCK!

The grinder must be

permanently grounded.

The electrical wiring on grinders shipped from the factory are

not connected for a specific voltage. Refer to the Standard

Motor Connection Wiring Diagram attached to the inside of the

grinder terminal box cover for the correct voltage connections.

GRIND2ENERGY SYSTEM VOLTAGES ARE:

• 208-230/460 Volts for 3-phase electrical power.

NOTE:

• All amp ratings denote amp draw during a grind load.

• The grinder motor phase and voltage must be the

same as the line or power supply.

STANDARD MOTOR CONNECTION

DIAGRAM LOCATED UNDER

TERMINAL BOX COVER

Grind2Energy™System

Important Safety Instructions

REFER TO OPERATOR’S MANUAL

BEFORE OPERATING THE SYSTEM

These installation instructions are for the benefit of

the installing contractor.

For technical information not covered in this manual

please contact Grind2Energy at 1-844-874-7529.

DO NOT USE THE TABLE TOP AS A

WORKBENCH AS ITEMS MAY FALL

INTO THE GRINDER OPENING AND

DAMAGE THE SYSTEM

DO NOT STAND ON

PROCESSING TABLE

PUMP WEIGHS OVER 600 LBS.

UTILIZE PROPER EQUIPMENT TO

PLACE PUMP INTO POSITION

Understanding safety symbols in this guide

Important Safety Instructions

WARNING WARNING

CAUTION CAUTION

indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

WARNING

indicates a hazardous situation

which, if not avoided, could result in

minor or moderate injury.

CAUTION

used to address practices not

related to physical injury.

NOTICE

indicates specific safety-

related instructions or

procedures.

SAFETY INSTRUCTIONS

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Tools Needed for

Service

Digital volt meter

Phillips and flathead

screwdrivers

Wire strippers

Adjustable wrench

Large pipe wrench

5/8" Hex key

Socket wrenches up to 1"

11 mm open end wrench

Thread sealing tape

Torque wrench

Strap wrench

(5-1/2" diameter min.)

5 gallon bucket

System

Components

Information on this page

and subsequent pages show

the system dimensions and

system components. It also

calls out the required service

test equipment and tools

you will need to perform

proper maintenance on the

Grind2Energy system.

Tools & Materials,

Installation Requirements

36" MIN. CLEARANCE BETWEEN TABLE AND

WALL OR OTHER OBJECTS

Top View

Front View

START

FULL

STOP

TANK START STOP

WARNING

ELECTRICALSHOCKHAZARD. DISCONNECTINCOMING POWER BEFORE

SERVICINGCONTROLCENTER. FAILURETO DO SO COULDRESULT IN

DEATHORSERIOUS PERSONAL INJURY. DOOR INTERLOCK SWITCHED

DISCONNECTCONTROLCIRCUIT ONLY.

68–1/4" (174 cm)

MINIMUM

36"

(91.5 cm)

30"

(77 cm)

GRINDING 208-230V/35A

SYSTEM*460V/20A

COLD WATER*

WATER WITHIN

12" TO TABLE

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System Includes

Table & Components

System Table Includes

Table

Control

Grinder

Solenoid valves (2)

Siphon breaker

(backflow preventer)

Flow control (1gpm)

Flow control (5gpm)

Water shut-off valve

Hose

Spray nozzle

Squeegee

Splash Guard

Pump

Bin rake

Plumbing kit connection:

2" 90° schedule 80 PVC sweeps and

flanged schedule 80 PVC piping

(per install sheet, not shown)

Safety Glasses

Connections

WWater Inlet 1/2" copper stub

S2" PVC flange

EElectrical

Back View

Front View

START

FULL

STOP

TANK START STOP

WARNING

ELECTRICALSHOCK HAZARD. DISCONNECTINCOMING POWER BEFORE

SERVICINGCONTROL CENTER. FAILURETO DO SO COULD RESULTIN

DEATHOR SERIOUS PERSONAL INJURY. DOOR INTERLOCK SWITCHED

DISCONNECTCONTROL CIRCUITONLY.

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Pump Kit Includes

Gear oil (1.1 liters) (not shown)

7.5L Glycol Verderlube (for pump)

(not shown)

2" Flex hose

2" 90° quick disconnect fitting

2” Cast inlet flange

Fiber gasket (3)

5/8" x 3 Hex head bolt (12)

5/8" x 5 Hex head bolt (4)

5/8" Washer (20)

5/8" Nut (16)

Pressure switch

2" PVC flange (3)

Rubber expansion joint

Limit control rod (2)

3/8" x 1-1/4" Hex head bolt (4)

3/8" Split washer (4)

3/8" Nylock nut (4)

Pump

2" ball valve

Pump Discharge Kit

System Includes

Pump & Components

14 13

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Tank Kit Includes

Wireless tank sensor

Screws for wireless sensor (2)

NOTE: Metric-threaded screws

4" Check valve assembly (2)

4" Carbon filter vent cap

Tank-full sensor assembly

Discharge Kit

Discharge support

bracket assembly

Padlock

TANKS PLACED OUTSIDE

WILL ALSO INCLUDE:

Heat trace cable

Heating element cord

Thermostat

Discharge Jacket

System Includes

Tank & Components

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System Wiring

TANK POWER REQUIREMENTS FOR OPTIONAL HEAT:

ATwo waterproof line-disconnect junction boxes, rated NEMA 4, within 6 feet of tank:

• Each to be rated 120V, with a 15 Amp, 30 mA GFCI breaker

Tools & Materials,

Installation Requirements

TANK HEAT

POWER

WEATHER-

PROOF

JUNCTION

BOXES:

PIPE HEAT

POWER

HEAT TRACE CABLE LIGHT CABLE

HEAT TRACE

CABLE

INSTALLED

ALONG

DISCHARGE

LINE AND

COMPLETELY

THROUGH

EXTERIOR

WALL.

3000 GAL. (11,356 L) shown

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WARNING

SHOCK HAZARD! Turn off

electrical power at circuit breaker,

use voltmeter or circuit tester to

ensure that POWER IS OFF.

Wiring Connections

Incoming power supply requires that:

• Ground wire is securely fastened to

panel as shown.

• 208-230V system use #8 AWG wire

from line disconnect switch and control

box.

• 460V system use #12 AWG wire from

line disconnect switch to control box.

The pump lead wires are connected to

"T1, T2 & T3" as shown below.

The grinder lead wires are connected

to "M1, M2 & M3" as shown below.

The pressure switch leads are con-

nected to the control panel as shown

below (black to black, brown to brown,

blue to blue).

The lead wire for the tank float switch

is connected to terminal connections 2

and 15 as shown below. This wire runs

along the length of the discharge line

to the tank.

The 5gpm solenoid valve lead wires

are connected to terminal 11 & 12 as

shown below.

The 2gpm solenoid valve lead wires are

connected to terminal 7 & 10 as shown

below.

Grind2Energy™System

Wiring Connections

Adjust

Power Supply

INPUT

N N

DC ok

1 ON

0 OFF

2 2 2 4 4 4 7 10 11 12 15 M1 M2 M3 T1 T2 T3

L1 L2 L3

GROUND

BLK

BRN

BLU

TANK FLUSH START STOP

WARNING

ELECTRICAL SHOCK HAZARD. DISCONNECT INCOMING POWER

BEFORE SERVICING CONTROL CENTER. FAILURE TO DO SO COULD

RESULT IN DEATH OR SERIOUS PERSONAL INJURY. DOOR

INTERLOCK SWITCHED DISCONNECT CONTROL CIRCUIT ONLY.

PRESS IF

JAMMED

Adjust

PowerSupply

INPUT

DCok

1 ON

0 OFF

GROUND

BLK

BRN

BLU

Control Box

INCOMING

POWER

PUMPGRINDER

FLOAT

SWITCH

2 GPM

SOLENOID

PRESSURE

SWITCH

5 GPM

SOLENOID

65 4 3 2 1

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