Emerson Fisher Control-Disk NPS 14 CL150 Manual de usuario

www.Fisher.com

FisherrControl-Disk™ NPS 14-36 CL150-300

High-Performance Butterfly Valve

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 2.................................

Specifications 2...............................

Installation 3...................................

Valve Orientation 4............................

Before Installing the Valve 4.....................

Adjusting the Actuator Travel 6..................

Installing the Valve 7...........................

Packing Adjustment and Shaft Bonding 9......

Maintenance 11................................

Removing and Replacing the Actuator 11..........

Packing Maintenance 11........................

Removing the Valve 13.........................

Seal Maintenance 13...........................

PTFE Seals 14..............................

NOVEX, Phoenix III and/or

Phoenix III Fire‐Tested Seals 15.............

Anti‐Blowout Design, Packing, Valve Shaft,

Disk, and Bearing Maintenance 16.............

Installing the Two‐Piece Shaft 18.............

Gasket Retainer 20............................

Parts Ordering 20...............................

Parts List 22...................................

Figure 1. Fisher Control-Disk Valve with 1061

Actuator and FIELDVUE™ DVC6020 Digital Valve

Controller

W9138‐1

Introduction

Scope of Manual

This instruction manual includes installation, maintenance, and parts ordering information for NPS 14 through 36,

CL150-300 Control-Disk High‐Performance Butterfly Valves (see figure 1). Refer to separate instruction manuals for

information covering the actuator and accessories.

Do not install, operate, or maintain Control-Disk valves without being fully trained and qualified in valve, actuator, and

accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to

carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you

have any questions about these instructions, contact your Emerson Process Management sales office before

proceeding.

Unless otherwise noted, all NACE references are to NACE MR0175‐2002.

Instruction Manual

D103545X012

Control-Disk NPS 14-36

April 2011

Instruction Manual

D103545X012

Control-Disk NPS 14-36

April 2011

Table 1. Specifications

Valve Size and End Connection Styles

JNPS 14, J16, J18, J20, J24, J30, or J36

valves, in Jwafer‐style (flangeless) or

Jsingle‐flange (lugged) with raised‐face flanges,

CL150 or CL300

Maximum Pressure Drop(1)

Consistent with CL150 and CL300

pressure/temperature ratings per ASME B16.34.

Contact your Emerson Process Management sales

office for additional information

Shutoff Classification Per ANSI/FCI 70‐2 and IEC

60534‐4

Standard Soft Seal: Bidirectional shutoff Class VI

(bubble‐tight)

NOVEX Seal: Unidirectional shutoff Class V (reverse

flow direction only)

Phoenix III Seal: Bidirectional shutoff Class VI

(bubble‐tight)

Phoenix III Seal for Fire‐Tested Applications:

Unidirectional shutoff Class VI (reverse flow direction

only) (bubble‐tight). Fire Tested per API 607 Rev. 4.

For cryogenic seal applications, consult your Emerson

Process Management sales office

Available Seal Configurations

Standard Constructions

See figure 2 and table 2

Standard Construction Materials

See table 2

Flow Characteristic

Equal percentage

Flow Coefficients

Contact your Emerson Process Management sales

office

Flow Coefficient Ratio(2)

100 to 1

Noise Levels

See Catalog 12 for sound/pressure level prediction

Valve In‐Line Position

Shaft horizontal. See figure 4

Valve/Actuator Action

With diaphragm or piston rotary actuator,

field‐reversible between:

Jpush‐down‐to‐close (extending actuator rod

closes valve) and

Jpush‐down‐to‐open (extending actuator rod

opens valve)

Valve Body Classification

NPS 14 to 24: Face‐to‐face dimensions are in

compliance with MSS SP68 and API 609 standards.

Valve bodies are designed for installation between

ASME B16.5 CL150 and CL300 raised‐face flanges

NPS 30 to 36: Valve bodies are designed for

installation between ASME B16.47 CL150 and CL300

raised‐face flanges

Disk Rotation

Clockwise to close (when viewing from the drive shaft

end) through 90 degrees rotation

Shaft Diameter and Approximate Weight

See tables 3 and 4

ENVIRO‐SEAL™ Packing

This optional packing system provides improved

sealing, guiding, and transmission of loading force to

control liquid and gas emissions. Contact your

Emerson Process Management sales office for

availability of ENVIRO‐SEAL packing

1. The pressure/temperature limits in this manual, and any applicable code or standard limitation should not be exceeded.

2. Ratio of maximum flow coefficient to minimum usable flow coefficient may also be called rangeability.

Description

The valve is available in either a flangeless wafer body or a single‐flange (lugged) body design, with a variety of seals

and internal components. The pressure‐assisted seal provides tight shutoff. The upper (splined) shaft combines with a

variety of pneumatic piston or spring‐and‐diaphragm actuators. Maximum inlet pressure/temperature ratings are

consistent with CL150 and CL300.

Instruction Manual

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Control-Disk NPS 14-36

April 2011

Table 2. Material Temperature Ratings

COMPONENT AND MATERIAL OF CONSTRUCTION(1) TEMPERATURE RANGE

_C_F

Body

Carbon Steel (WCC or SA 516-70)(5)

CF8M (316 SST) CL150

CF8M FMS 20B16 (0.04% min carbon) CL300

-29 to 427

-198 to 538

-198 to 816

-20 to 800

-325 to 1000

-325 to 1500

Disk

CF8M (316 SST) w/ or w/o Hard coating

CF8M with CoCr‐A edge (Alloy 6)

-198 to 538

-325 to 1000

Shaft

S20910

S17400 (17‐4 PH H1025)

S17400 (17‐4 PH H1150M)

-198 to 538

-73 to 427

-196 to 427

-325 to 1000

-100 to 800

-320 to 800

Bearings

PEEK(2) (standard)

S31600(3)

-73 to 260

-198 to 816

-100 to 500

-325 to 1500

Packing

PTFE Packing and PTFE ENVIRO‐SEAL Packing

Graphite packing

Graphite packing with oxidizing media

Graphite ENVIRO-SEAL packing

-54 to 232

-198 to 916

-198 to 538

-7 to 316

-65 to 450

-325 to 1500

-325 to 1000

20 to 600

Seal Ring and

Backup Ring

PTFE Seal Ring

NBR (Nitrile) Backup O‐Ring

CR (chloroprene) Backup O‐Ring

EPR Backup O‐Ring

Fluorocarbon Backup O‐Ring

PTFE Backup O‐Ring

-29 to 93

-43 to 149

-54 to 182

-29 to 204

-73 to 204

-20 to 200

-45 to 300

-65 to 360

-20 to 400

-100 to 400

UHMWPE(4) Seal Ring (CL150 Only)

NBR Backup O‐Ring

CR Backup O‐Ring

EPR Backup O‐Ring

Fluorocarbon Backup O‐Ring

PTFE Backup O‐Ring

-29 to 93

-43 to 93

-54 to 93

-29 to 93

-73 to 93

-20 to 200

-45 to 200

-65 to 200

-20 to 200

-100 to 200

Phoenix III and/or Fire Tested Construction

S31600 and PTFE Seal Ring with NBR Backup O‐Ring

CR Backup O‐Ring

EPR Backup O‐Ring

Fluorocarbon Backup O‐Ring

-40 to 149

-54 to 149

-62 to 204

-40 to 232

-40 to 300

-65 to 300

-80 to 400

-40 to 450

Seal Ring

NOVEX S31600 Seal(3) Ring (CL150)

NOVEX S31600 Seal(3, 6) Ring (CL300)

NOVEX S21800 Seal Ring (CL300)

-29 to 538

-29 to 816

-20 to 1000

-20 to 1500

Cryogenic Seal Ring Contact your Emerson Process Management sales office

1. NACE trim constructions are available; consult your Emerson Process Management sales office.

2. PEEK stands for poly‐ether‐ether‐ketone.

3. For a complete material description, contact your Emerson Process Management sales office.

4. UHMWPE stands for ultra high molecular weight polyethylene.

5. Cast or wrought /plate grades used interchangeably, depending upon availability - unless specified by customer.

6. Seal rated for CL150 pressures. For fully rated CL300 seal rating, use NOVEX S21800 seal ring.

Installation

The valve is normally shipped as part of a control valve assembly, with the power actuator mounted on the valve. If the

valve or actuator has been purchased separately, or if the actuator has been removed for maintenance, mount the

actuator on the valve, and adjust actuator travel before installing the valve into the line. This is necessary due to the

measurements that must be made during the actuator calibration adjustment process. Refer to the Actuator

Mounting section of this manual and to the separate actuator instruction manual for mounting and adjusting

instructions before proceeding.

WARNING

To avoid personal injury or property damage resulting from the sudden release of pressure:

Instruction Manual

D103545X012

Control-Disk NPS 14-36

April 2011

D Always wear protective gloves, clothing, and eyewear when performing any maintenance operation.

D Do not install the valve assembly where service conditions could exceed the limits given in this manual or on the

nameplates.

D Use pressure‐relieving devices as required by government or accepted industry codes and good engineering practices

to protect from over‐pressurizing the system.

D Check with your process or safety engineer for any other hazards that may be present from exposure to process media.

D If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

CAUTION

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,

pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve

materials with process media rests solely with the purchaser and end‐user. Since some body/trim material combinations

are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first

contacting your Emerson Process Management sales office.

1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the

process media from both sides of the valve. If using a power actuator, shut off all pressure lines to the power

actuator, release pressure from the actuator, and disconnect the pressure lines from the actuator. Use lock‐out

procedures to be sure that the above measures stay in effect while you are working on the equipment.

See the WARNING at the beginning of the Maintenance section for more information before removing the valve from

the pipeline.

2. Install a three‐valve bypass around the control valve assembly if continuous operation is necessary during

inspection and maintenance of the valve.

3. Inspect the valve to be certain that it is free of foreign material.

4. Be certain that adjacent pipelines are free of any foreign material, such as pipe scale or welding slag, that could

damage the valve sealing surfaces.

CAUTION

Damage to the disk will occur if any pipe flanges or piping connected to the valve interfere with the disk rotation path. If

the piping flange has a smaller inner diameter than specified for schedule 80 piping, measure carefully to be certain the disk

rotates without interference before placing the valve into operation. Minimum inside diameters for flanges or pipe mating

with valves are shown in tables 3 and 4.

Valve Orientation

The valve can be installed in any orientation, however it is recommended that the valve drive shaft be horizontal and

the actuator vertical as shown in figure 4.

Install the valve with the high‐pressure shutoff side in the direction noted by the flow arrow for proper installation, and

see figure 4 for more information.

Before Installing the Valve

WARNING

The edges of a rotating valve disk (key 2, figure 9) close with a shearing, cutting motion. To avoid personal injury, keep

hands, tools, and other objects away from the disk while stroking the valve.

Instruction Manual

D103545X012

Control-Disk NPS 14-36

April 2011

If the Control-Disk valve is equipped with a fail‐open actuator, cycle the valve into the fully closed position. Ensure the valve

cannot open during installation by using a manual actuator, a constant supply pressure to the pneumatic actuator, or other

steps as necessary.

Table 3. Valve Body Data, CL150

VALVE SIZE, NPS

SHAFT DIAMETER AT

ACTUATOR YOKE

FACE‐TO‐FACE

DIMENSION(1) MINIMUM I.D.(2) APPROXIMATE WEIGHT, KILOGRAMS

mm Wafer Single‐Flange

14 31.8 92.1 331.2 79.8 103

16 31.8 102 375.2 106 150

18 39.7 114 418.8 152 191

20 44.5 127 464.1 191 248

24 57.2 154 580.9 286 381

30 (3) 159 723.9 625 824

36 (3) 178 876.3 934 1250

VALVE SIZE, NPS

SHAFT DIAMETER AT

ACTUATOR YOKE

FACE‐TO‐FACE

DIMENSION(1) MINIMUM I.D.(2) APPROXIMATE WEIGHT, POUNDS

Inches Wafer Single‐Flange

14 1.25 3.63 13.04 176 227

16 1.25 4.00 14.77 233 330

18 1.56 4.50 16.49 336 422

20 1.75 5.00 18.27 421 546

24 2.25 6.06 22.87 630 840

30 (3) 6.25 28.5 1380 1820

36 (3) 7.00 34.5 2060 2750

1. NPS 14 to 24 face‐to‐face dimensions are in compliance with MSS SP68 and API 609 specifications.

2. Minimum I.D. is the minimum pipe or flange I.D. required for disk swing clearance.

3. Contact your Emerson Process Management sales office for information.

Table 4. Valve Body Data, CL300

VALVE SIZE, NPS

SHAFT DIAMETER AT

ACTUATOR YOKE

FACE‐TO‐FACE

DIMENSION(1) MINIMUM I.D.(2) APPROXIMATE WEIGHT,

KILOGRAMS

mm Wafer Single‐Flange

14 44.5 118 304.3 143 249

16 44.5 133 346.2 203 314

18 57.2 149 389.4 253 427

20 76.2 156 442.0 388 568

24 88.9 181 523.2 501 853

30 (3) 241 670.6 1070 1520

36 (3) 273 828.0 1470 2150

VALVE SIZE, NPS

SHAFT DIAMETER AT

ACTUATOR YOKE

FACE‐TO‐FACE

DIMENSION(1) MINIMUM I.D.(2) APPROXIMATE WEIGHT,

POUNDS

Inches Wafer Single‐Flange

14 1.75 4.63 11.98 315 549

16 1.75 5.25 13.63 447 693

18 2.25 5.88 15.32 558 941

20 3.00 6.13 17.40 855 1250

24 3.50 7.13 20.59 1110 1880

30 (3) 9.50 26.4 2360 3360

36 (3) 10.8 32.6 3240 4730

1. Face‐to‐face dimensions are in compliance with MSS SP68 and API 609 specifications.

2. Minimum I.D. is the minimum pipe or flange I.D. required for disk swing clearance.

3. Contact your Emerson Process Management sales office for information.

Instruction Manual

D103545X012

Control-Disk NPS 14-36

April 2011

A Control-Disk valve is normally shipped as part of an assembly with an actuator and other accessories such as a valve

positioner. If the valve and actuator have been purchased separately or if the actuator has been removed for

maintenance, properly mount the actuator and adjust valve/actuator travel before inserting the valve into the line.

CAUTION

Damage to the disk will occur if any pipe flanges or piping connected to the valve interfere with the disk rotation path. Be

certain to align the valve accurately to avoid contact between the disk (key 2) and the flanges.

Figure 2. Available Seal Configurations

B2313-3

GRAPHITE

GASKET

NOTES:

THIS UNIDIRECTIONAL SEAL MUST BE INSTALLED SO THAT THE RETAINING RING IS DOWNSTREAM FROM THE HIGH PRESSURE SIDE OF THE VALVE AT

SHUTOFF, AS SHOWN.

FOR THIS BIDIRECTIONAL SEAL, THE “PREFERRED” VALVE ORIENTATION PLACES THE RETAINING RING DOWNSTREAM FROM THE HIGH PRESSURE SIDE

OF THE VALVE AT SHUTOFF.

VALVE DISK

Adjusting the Actuator Travel

Key number locations are shown in figure 9, unless otherwise noted.

1. Adjust the actuator to bring the disk to the fully closed position at the end of the actuator stroke. To determine the

fully closed disk position, measure the distances between the disk face and the seal retainer face at the top and

bottom of the valve (X1 and X2) as shown in figure 3. Adjust the actuator to rotate the disk slightly until the two

measurements are within 0.8 mm (0.032 inch) of each other. Refer to the appropriate actuator instruction manual

for assistance.

2. Before installing the valve/actuator assembly in the process line, cycle the valve several times to be sure the valve

disk returns to the proper position.

Instruction Manual

D103545X012

Control-Disk NPS 14-36

April 2011

Figure 3. Sectional of Typical Valve Body

ACTUATOR END

OF SHAFT

POSITION INDICATION MARK

INDICATES APPROXIMATE DISK

POSITION

CCW DISK

ROTATION

TO OPEN

GE53027-A

Installing the Valve

The maximum allowable inlet pressures for Control-Disk valves are consistent with the applicable ASME

pressure/temperature ratings except where limited by the material capabilities as shown in table 2 or figure 2.

Refer to table 5 for the quantity and size of line bolting required to install the valve in the pipeline.

CAUTION

To avoid damage to the valve disk during installation, the valve must be in the fully closed position. If the Control-Disk valve

is equipped with a fail‐open actuator, remove the actuator before installing the valve/actuator assembly or cycle the valve

into the fully closed position. Then, take appropriate steps to be sure that the actuator does not cause the valve to open

during installation.

Instruction Manual

D103545X012

Control-Disk NPS 14-36

April 2011

Table 5. Hex Head Screw, Stud Bolt and Cap Screw Data(1)

VALVE

SIZE, NPS

NO. OF CAP SCREWS NO. OF STUD BOLTS SIZE‐DIA. INCH &

THREAD

LENGTH OF CAP

SCREWS, INCH

LENGTH OF STUD BOLTS,

INCH

CL150 CL300 CL150 CL300 CL150 CL300 CL150 CL300 CL150 CL300

Single-Flange Style(2)

14 24 40 ‐ ‐ ‐ ‐ ‐ ‐ 1‐8 1‐1/8‐8 2.75 3.5 ‐ ‐ ‐ ‐ ‐ ‐

16 32 40 ‐ ‐ ‐ ‐ ‐ ‐ 1‐8 1‐1/4‐8 3 3.75 ‐ ‐ ‐ ‐ ‐ ‐

18 32 48 ‐ ‐ ‐ ‐ ‐ ‐ 1‐1/8‐8 1‐1/4‐8 3.25 4 ‐ ‐ ‐ ‐ ‐ ‐

20 40 48 ‐ ‐ ‐ ‐ ‐ ‐ 1‐1/8‐8 1‐1/4‐8 3.5 4 ‐ ‐ ‐ ‐ ‐ ‐

24 40 48 ‐ ‐ ‐ ‐ ‐ ‐ 1‐1/4‐8 1-1/2‐8 3.5 4.5 ‐ ‐ ‐ ‐ ‐ ‐

30 8 8 24 24 1‐1/4‐8 1‐3/4‐8 4.5 5.75 15.5 21.5

36 8 8 28 28 1‐1/2‐8 2‐8 5.25 6.5 18 24.25

Wafer-Style

14 ‐ ‐ ‐ 8 12 16 1‐8 1‐1/8‐8 ‐ ‐ ‐ 3.5 9.5 12

16 ‐ ‐ ‐ 8 16 16 1‐8 1‐1/8‐8 ‐ ‐ ‐ 3.75 10 13.5

18 ‐ ‐ ‐ 8 16 16 1‐1/8‐8 1‐1/4‐8 ‐ ‐ ‐ 4 11 13.75

20 ‐ ‐ ‐ 8 20 20 1‐1/8‐8 1‐1/4‐8 ‐ ‐ ‐ 4 12 14.5

24 ‐ ‐ ‐ 8 20 20 1‐1/4‐8 1‐1/2‐8 ‐ ‐ ‐ 4.5 14 16.5

30 56 56 ‐ ‐ ‐ ‐ ‐ ‐ 1‐1/4‐8 1‐3/4‐8 4.5 5.75 ‐ ‐ ‐ ‐ ‐ ‐

36 64 64 ‐ ‐ ‐ ‐ ‐ ‐ 1‐1/2‐8 2‐8 5.25 6.5 ‐ ‐ ‐ ‐ ‐ ‐

1. Thread engagement in accordance with ASME B31.3 “Chemical Plant and Petroleum Refinery Piping”.

2. Bolting lengths are based on installation of valve between standard raised face flanges and utilizing flange gaskets with a final compression thickness of 0.125 inch. When gaskets used have

a final compression thickness of less than 0.125 inch, reduce bolting lengths shown by 0.25 inch.

Figure 4. Installation of Wafer‐Style Valves

A5557

1. See figure 4 for recommended valve orientation.

D For Wafer‐Style Valves: Install the lower flange bolts first to form a cradle for the valve (see figure 5). See table 5 for

flange bolt specifications.

D For Single‐Flange Valves: Position the valve between the flanges. Be sure to leave enough room for the flange

gaskets. Install the lower flange bolts.

2. For all Valves: Select the appropriate gaskets for the application. Flat sheet, spiral wound, or other gasket types,

made to the ASME B16.5 standard or user's standard, can be used on Control-Disk valves depending on the service

conditions of the application.

Instruction Manual

D103545X012

Control-Disk NPS 14-36

April 2011

Figure 5. Proper Installation Steps

B2263‐1

3. For Wafer‐Style Valves: Properly orient the valve according to the specific application. Place the valve in the line so

the flow properly enters the valve as indicated by the flow tag. Then, install the valve and the gaskets between the

flanges into the cradle formed by the flange bolts.

4. Install the remaining flange bolts.

D For Wafer‐Style Valves: Make sure the gaskets are centered on the gasket sealing surfaces of the flange and body.

5. For all Valves: Tighten the flange bolts in an alternating criss‐cross fashion to a torque value of one‐fourth of the

final bolting torque. Repeat this procedure several times, increasing the torque value each time by a fourth of the

final desired torque. After applying the final torque value, tighten each flange bolt again to allow for gasket

compression.

Packing Adjustment and Shaft Bonding

WARNING

Personal injury could result from packing leakage. Valve packing was tightened before shipment; however, the packing

might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any

other hazards that may be present from exposure to process media.

Instruction Manual

D103545X012

Control-Disk NPS 14-36

April 2011

Figure 6. Optional Shaft‐to‐Valve Body Bonding Strap Assembly

VALVE BODY ACTUATOR

VIEW A‐A

37A6528‐A

A3143‐2

CAUTION

For non‐ENVIRO‐SEAL packing: Tighten the packing follower nuts only enough to prevent shaft leakage. Excessive

tightening will accelerate wear of the packing and could produce higher friction loads on the valve stem.

1. For PTFE or graphite packing: Tighten standard packing follower nuts only enough to prevent shaft leakage.

Excessive tightening of packing will accelerate wear and could produce higher rotating friction loads on the valve

stem. If necessary, refer to the Packing Maintenance section.

2. The ENVIRO‐SEAL Packing Systems will not require this initial re‐adjustment. Refer to the separate instruction

manual ENVIRO‐SEAL Packing System for Rotary Valves, D101643X012, for repair and adjustment procedures.

3. For hazardous atmosphere or oxygen service valves, read the following Warning, and provide the bonding strap

assembly mentioned below if the valve is used in an explosive atmosphere.

WARNING

The valve shaft is not necessarily grounded when installed in a pipeline unless the shaft is electrically bonded to the valve.

To avoid personal injury or property damage resulting from the effects of a static electricity discharge from valve

components in a hazardous atmosphere or where the process fluid is combustible, electrically bond the drive shaft (key 3)

to the valve according to the following step.

Note

Standard PTFE packing is composed of a partially conductive carbon‐filled PTFE female adaptor with PTFE V‐ring packing. Standard

graphite packing is composed of all conductive graphite ribbon packing. Alternate shaft‐to‐valve body bonding is available for

hazardous service areas where the standard packing is not sufficient to bond the shaft to the valve (see the following step).

For oxygen service applications, provide alternate shaft‐to‐valve body bonding according to the following step.

4. Attach the bonding strap assembly (key 131, figure 6) to the shaft with the clamp (key 130, figure 6).

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