EMD EXP-103 Manual de usuario

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PALLET STRETCH WRAPPING MACHINE
MODEL: EXP-103
OPERATION MANUAL

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TABLE OF CONTENT
1. GENERAL INFORMATION .................................................................................. 3
1.1 NOTE OF INSTALLATION...................................................................................... 3
1.2 NOTICE OF OPERATION........................................................................................ 4
2. SPECIFICATION .................................................................................................. 5
2.1 SPEC. TABLE ......................................................................................................... 5
2.2 MACHINE DIMENSION ......................................................................................... 6
2.3 MACHINE DESCRIPTION ...................................................................................... 7
3. OPERATION DESCRIPTION ...............................Error! Bookmark not defined.8
3.1 INSTALLMENT...................................................................................................... 8
3.2 REMINDER OF INSTALLATION............................................................................. 9
3.3 OPERATION OF CONTROL PANEL.......................................................................10
3.4 OPERATION DESCRIPTION..................................................................................11
3.5 CARRIAGE UNIT..................................................................................................13
4. ELECTRICAL .................................................................................................... 14
4.1 ELECTRICAL CAPACITY......................................................................................14
4.2 ELECTRICAL DIAGRAM ......................................................................................15
5. TROUBLE SHOOTING....................................................................................... 26
5.1 GENERALADJUSTMENT .....................................................................................29
5.2 TROUBLE SHOOTING WITH EXP-108 MACHINE.................................................30
6. PART LIST ..........................................................................................................31
6.1 SEAT.....................................................................................................................31
6.2 TOWER.................................................................................................................33
6.3 CARRIAGE ...........................................................................................................36

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1. GENERAL INFORMATION
1.1 NOTE OF INSTALLATION
To make sure a safe and correct operation, please check below conditions before
install the machine:
1) Power source capacity must be equal of the machine need.
2) Machine standard power is 110v/220v (+- 10%)
3) Machine standard power Hertz is 50/60 Hz. (+- 2%)
4) Machine is workable under the temperature between O℃- 45℃
5) Make sure the wire is tidy on the ground.
6) There should not have vibration beside the machine during the installment, and
make sure the ground is flat.
7) Read and follow the instruction of the installment.

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1.2 NOTICE OF OPERATION
To have good protection for the operator, please make sure the following conditions:
1) Before operating, please read the machine operational manual carefully.
2) Make sure there is no object put on the power cable.
3) Make sure there is no object put on the upper elevator unit.
4) Avoid any damp object or water around the electric parts.
5) Avoid film winded into the turntable.
6) Do not stand on or across the machine during operation.
7) When problem occurs, please check the section of 5 Trouble shooting

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2. SPECIFICATION
2.1 SPEC. TABLE
Model
EXP-103
Turntable Speed
3 ~ 12 RPM
Turntable dia.
1500mm
Max wrapping height
2200mm
Pallet size
1050x1050mm
Max loading weight
2000kgs
Film stretch (%)
300% & 230% two step change by handle
(250% and 200% option)
Film tension
Adjustable –3 STAGES SETTING
Carriage Unit speed
1.5 ~ 5m/min
Max. film spec.
∮250x500mm
Turntable height
71mm
Machine size
2458x1500x2559mm.
Standard option:
1.65 & 1.80 meters dia. Turntable.
2.6 & 3.0 meters wrapping height
Top pressure plate driven by motor
Ramp
Mechanical roping

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2.2 MACHINE DIMENSION

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2.3 MACHINE DESCRIPTION
TURNTABLE
SEAT
CARRIAGE
TOWER
CONTROL BOX
MOTOR COVER

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OPERATION DESCRIPTION
3.1 INSTALLMENT
1) Apart all the wooden package. Avoid damaging the machine.
2) Move the machine to an installment position by fork lift.
3) Install master cover and tighten screws on both side.
4) Lift up the tower.
5) Fix and tighten the tower by M8 screws. Total 6 screws on each side.
6) Connect the sensor wires.
Proximity Switch: “―”&4.
7) Install the motor cover and support brackets.
Total 4 screws required.
Connect the power cable with the socket by a 110V/230V power.

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3.2 REMINDER OF INSTALLATION
Tower Installation
Engineers must ensure all screws are properly installed underneath the tower, and
evenly lay out.
Control Panel Installation
Engineers must make sure the control panel is removed from supporting bracket,
and is installed properly.

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3.3 OPERATION OF CONTROL PANEL
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