M. J. MAILLIS GROUP SIAT BeeWrap Manual de usuario

Code SBC0032307 ed. 09-2017 - rev. 4

Semiautomatic Pallet

Wrapping ROBOT

BeeWrap

Translation of the “ORIGINAL

INSTRUCTIONS”

Operation and maintenance

manual

https://goo.gl/Xm1XrR

No part of this publication may be reproduced without the written consent of the Manufacturer. Pursuing a policy of continuous improvement, the Manufacturer reserves the right to change this

document without notice, provided that such changes do not create risks to safety.

English languageOperation and maintenance manual

IDM 510-032-5_Sommario

Summary

Safety information

Purpose of the manual ..................................................................................................................... 3

Glossary of the terms ....................................................................................................................... 4

Attached documentation .................................................................................................................. 5

General safety warnings .................................................................................................................. 5

Safety Warnings for Handling and Installation ................................................................................. 6

Safety Warnings for Operation and Use........................................................................................... 7

Safety Manager Obligations ......................................................................................................... 7

Safety Warnings on Misuse.............................................................................................................. 8

Safety Warnings on Residual Risks ................................................................................................. 8

Safety Warnings for Maintenance and Adjustments......................................................................... 9

Safety warnings for the electrical equipment ................................................................................. 10

Safety warnings for the environmental impact ............................................................................... 10

Safety and information symbols ......................................................................................................11

Technical Specications

general description of the machine ................................................................................................ 13

Description of the main components.............................................................................................. 14

Manufacturer and machine identication ....................................................................................... 16

Cycle .............................................................................................................................................. 17

Types of wrapping .......................................................................................................................... 18

Residual risks................................................................................................................................. 19

Incorrect uses that are reasonably expected ................................................................................. 20

Optional Accessories...................................................................................................................... 21

Description of the safety devices ................................................................................................... 22

Specications................................................................................................................................. 23

Description of outer areas .............................................................................................................. 25

Position of information and safety plates ....................................................................................... 26

Use and functioning

Recommendations on Operation and Use ..................................................................................... 27

Control description ......................................................................................................................... 28

Emergency stop and new start-up ................................................................................................. 32

Stop with activation of the emergency button ............................................................................. 32

Stop with activation of the emergency bumper........................................................................... 32

(Single or double) automatic wrapping........................................................................................... 33

Normal stop ................................................................................................................................ 34

(Single or double) automatic wrapping with sheet feeder .............................................................. 35

Normal stop ................................................................................................................................ 37

Setup of parameter values ............................................................................................................. 38

Recipe management ...................................................................................................................... 39

Modifying a recipe....................................................................................................................... 39

Loading a recipe ......................................................................................................................... 40

Recipe lock/unlock mode ............................................................................................................... 41

Recipe function “P0” ................................................................................................................... 41

Disassembly and reassembly of battery panel............................................................................... 42

Assembly of battery panel .......................................................................................................... 42

2English language Operation and maintenance manual

IDM 510-032-5_Sommario

Maintenance

Recommendations for maintenance interventions ......................................................................... 43

Scheduled maintenance intervals .................................................................................................. 44

Daily check of the safety bumper ................................................................................................... 45

Monthly check of the safety bumper .............................................................................................. 46

Yearly check of the safety bumper ................................................................................................. 48

Recommendations for accumulator batteries................................................................................. 49

Maintenance of accumulator batteries (GEL)................................................................................. 50

Maintenance of accumulator batteries (ACID) ............................................................................... 50

Charge of accumulator batteries .................................................................................................... 51

Problems, causes, remedies.......................................................................................................... 53

Alarm message table ..................................................................................................................... 54

How to adjust the feeler ................................................................................................................. 56

Sensitivity adjustment for the product to be wrapped detection photocell ..................................... 57

Replacing the lifting belt of the carriage ......................................................................................... 58

Battery replacement ....................................................................................................................... 60

Machine Disposal and Scrapping................................................................................................... 61

Reel holding carriages

Reel holding carriage (M)............................................................................................................... 62

Main components ....................................................................................................................... 62

Film Coil Feeding........................................................................................................................ 63

Tension adjustment of lm .......................................................................................................... 63

Cleaning and replacement of brake disc .................................................................................... 64

Replacing the outer surface of roller........................................................................................... 65

Reel holding carriage (FM)............................................................................................................. 66

Main components ....................................................................................................................... 66

Film Coil Feeding........................................................................................................................ 67

Tension adjustment of lm .......................................................................................................... 67

Cleaning and replacement of brake disc .................................................................................... 68

Adjustment of brake.................................................................................................................... 69

Replacing the outer surface of roller........................................................................................... 70

Reel holding carriage (LP) ............................................................................................................. 71

Main components ....................................................................................................................... 71

Film Coil Feeding........................................................................................................................ 72

Tension adjustment of lm .......................................................................................................... 72

Replacement of pre-stretch kit.................................................................................................... 73

Net-type reel holder carriage.......................................................................................................... 75

Main components ....................................................................................................................... 75

Supplying the reel with net.......................................................................................................... 76

Adjustment of net tension ........................................................................................................... 76

Cleaning and replacement of brake disc .................................................................................... 77

Replacement of the net tensioning roller .................................................................................... 78

Analytical index............................................................................................................................ 79

IDM 510-004-3

Safety information

English languageOperation and maintenance manual

Purpose of the manual

– The purpose of the manual is to inform and train operators so that they can interact

with the machine in SAFE CONDITIONS.

– Its aim is also to prevent risks, to reduce the social costs resulting from accidents and

damage to the health of people, property and to the environment.

– In some cases, accidents may be due to the Operator using the machine care-

lessly.

– Caution is always necessary. Safety is also the responsibility of all the persons

interacting with the machine throughout its operating life.

– Remember that it is too late to think about safety issues when the accident has

already occurred.

– Reading the Operating Instructions is fundamental in order to minimize the risks

and avoid accidents.

– The content of this manual was originally edited by the Manufacturer in the mother

tongue (ITALIAN), in compliance with the professional writing standards and the regu-

lations in force.

– Any translation of the manuals shall be carried out directly and without alterations from

the texts of the ORIGINAL INSTRUCTIONS.

– This applies also to the translations carried out by the agent or by the person who is in

charge of delivering the equipment in the specic linguistic area.

– The Manufacturer reserves the right to make any changes to the content of the manu-

als without prior notice, provided that such changes do not alter the safety level.

– All information supplied by the recipients represents an important contribution to the

improvement of the after-sales service that the manufacturer will offer to his/her cus-

tomers.

– All supplied information is organised into an index and a table of contents, so as to

easily track specic topics of interest.

– The SAFETY WARNINGS and the INSTALLATION MANUAL are supplied as hard-

copy publications.

– The USE AND MAINTENANCE MANUAL, operation diagrams and all other post-

sale documents can be downloaded from the INTERNET.

– Keep the manual and the attached documents in a place known and easily traceable,

so that you may refer to them whenever necessary.

Safety information

IDM 510-004-3

English language Operation and maintenance manual

Glossary of the terms

The glossary includes some terms used when processing information, with their

denition, in order to facilitate understanding.

– Training: A process aiming at transferring the knowledge, skills and behaviours re-

quired to work in an autonomous, correct and hazard-free manner.

– Assistant: person chosen, trained and coordinated in an appropriate manner to mini-

mize the risks in carrying out their tasks.

– Emergency stop: voluntary activation of the special control that stops the dangerous

elements of the work unit in the case of imminent risk.

– Stop in alarm conditions: this state causes the components to stop and is activated

when the control system detects a problem in the machine operation.

– General shut down: In addition to the normal stop this state also causes the interrup-

tion of all the power sources (electrical, pneumatic, etc.).

– Operating Stop: state that does not cut off power supply to the actuators, but ensures

control system monitoring in safe conditions.

– Size change: a set of interventions to be carried out before beginning to work with

specications different with respect to the ones previously in use.

– Test-run: a series of operations required to ensure compliance to the design speci-

cations, and to commission the machine under safety conditions.

– Installer: a technician chosen and authorized by the manufacturer or his authorized

representative, among those who full the requirements for installation and testing of

the machine or plant in question.

– Maintenance Operator: a technician chosen and authorized, among those who full

the requirements, to carry out routine and extraordinary maintenance operations on

the machine. Therefore, the maintenance operator shall possess precise knowledge

and skills, with particular skills in the relevant eld.

– Routine Maintenance: all the operations necessary to maintain the functionality and

efciency of the machine. Normally, these operations are scheduled by the manufac-

turer, who denes the necessary skills and methods of action.

– Operator: a person chosen and authorized, among those who full the requirements,

having the knowledge and skills necessary to operate the machine and carry out rou-

tine maintenance interventions.

– Person in charge of the installation: a technical expert who must carry out the instal-

lation in compliance with the laws applicable to the workplace and, at the end, assess

its compliance.

– Residual risks: all the risks remain even if all the safety solutions have been adopted

and integrated when the machine has been designed.

– Expert Technician: A person authorised by the Manufacturer and/or his representa-

tive to carry out services that require specic technical skills and abilities.

– Forwarder and Handler: Authorized persons with recognized expertise in the use of

means of transport and lifting devices, in safety conditions.

– Improper use: reasonably foreseeable use different from what is specied in the use

manual, that may be caused by human behaviour.

IDM 510-004-3

Safety information

English languageOperation and maintenance manual

Attached documentation

The SAFETY WARNINGS and the INSTALLATION MANUAL are supplied as hard-

copy publications.

– The USE AND MAINTENANCE MANUAL, operation diagrams and all other post-sale

documents can be downloaded from the INTERNET.

– The list shows the documentation supplied with the machine.

– CE Declaration of conformity

– Operation and maintenance manual

– Installation manual

– Wiring diagrams

– Pneumatic system diagrams

– Specic Manuals for installed components or sub-assemblies available commercially

General safety warnings

– The machine has been designed and built with all the precautionary measures aimed

at minimising the possible risks over its expected life cycle.

– Tampering with and bypassing the safety devices may lead to severe risks for the Op-

erators.

– Before interacting with the machine, and in particular, before its rst use, read the

SAFETY WARNINGS contained in the manual.

– Spend some of your time reading this information to avoid any risk for people’s health

and safety as well as economic damage.

– Respect the SAFETY WARNINGS. Avoid any IMPROPER USE of the machine and

assess the RESIDUAL RISKS.

– When operating the machine, DO NOT wear clothes and/or accessories that could

become caught in the moving or protruding parts.

– Before machine use and/or maintenance, read the information contained in the refer-

ence documents and accurately implement the described procedures.

– Carry out the interventions ONLY according to the modes recommended by the Man-

ufacturer in the “Instructions for use”.

– The personnel in charge of carrying out interventions on the machine must have suit-

able and proven experience in this specic eld.

– Please keep safety signs and information legible and follow the instructions.

– The information signals may be of different shapes and colours, to indicate dangers,

obligations, prohibitions and indications.

– Signals which are no longer legible must be replaced and repositioned in the same

place of origin.

– The non-compliance with the information provided herein may lead to risks for

the safety and health of the persons involved and may also lead to economic

damages.

Safety information

IDM 510-004-3

English language Operation and maintenance manual

Safety Warnings for Handling and Installation

– The manufacturer has attached special attention to the packaging of the machine, to

minimise the risks associated with the shipping, handling and transport phases.

– The personnel authorised to handle the machine (loading and unloading) must have

acknowledged technical skills and professional ability.

– Before handling, please read the instructions, in particular those on safety, contained

in the installation manual, on the packages and/or on the removed parts.

– In order to make transport easier, the equipment can be shipped with a few disassem-

bled and properly protected and packaged components.

– Loading and transport must be carried out with equipment of adequate capacity by

anchoring it to specic points indicated on the packages.

– DO NOT attempt to by-pass the instructions concerning the lifting requirements and

special points provided for lifting and handling each item and/or disassembled part.

– Slowly lift the pack to the minimum necessary height and move it very carefully in order

to avoid dangerous vibrations.

– The packs being shipped must be properly fastened to the means of transport in order

to ensure safe conditions during transfer and the integrity of their contents.

– Certain steps might request one or more operators, who must be previously trained

and informed on the tasks they will have to perform.

– Download packages in the immediate vicinity of the machine setting, which must be

sheltered from bad weather.

– Do not stack the packs onto each other in order to avoid any damage and to avoid the

risk of sudden and dangerous movements.

– In case of prolonged storage, regularly check that the component stocking conditions

do not change.

– The installation area is to be prepared so as to be able to carry out the operations as

specied in the manuals and in conditions of safety.

– Ensure that the installation environment is protected against atmospheric agents, free

of corrosive substances and free of any risk of explosion and/or re.

– Make sure that the installation area has a suitable ventilation to avoid the concentra-

tion of unhealthy air for the Operators.

– Signal and delimit the installation area in a proper way in order to prevent non author-

ised personnel from accessing the installation area.

– The connections to the power sources (electric, pneumatic, etc.) must be performed

correctly, as shown in the diagrams and in compliance with the regulatory and legal

requirements in force.

– ONLY qualied and experienced personnel are allowed to carry out the electrical con-

nections.

– After completing the connections, perform a general check to ensure that all the inter-

ventions have been carried out properly and that the requirements have been met.

– The installation manager, before commissioning, must check that all the safety devices

are properly installed and functioning.

– At the end of operations check that there are no other tools or other material near the

moving parts or in dangerous areas.

– Dispose of all packing in accordance with the laws in force in the country of installation.

– The non-compliance with the information provided herein may lead to risks for

the safety and health of the persons involved and may also lead to economic

damages.

IDM 510-004-3

Safety information

English languageOperation and maintenance manual

Safety Warnings for Operation and Use

– The machine must be used by one single operator ONLY, who must be trained and

capable of performing the work and be in suitable conditions.

– Certain steps might request one or more operators, who must be previously trained

and informed on the tasks they will have to perform.

– Consult the user manual, in particular during the rst use, and make sure that you

fully understand its content.

– Find out the position and function of the controls and simulate some operations (in

particular start and stop) in order to acquire familiarity.

– The machine shall be used ONLY for the purposes and complying with the procedures

specied by the Manufacturer.

– Make sure that all the safety devices are properly installed and efcient.

– The machine should be used ONLY with the original safety devices installed by the

Manufacturer.

– Ensure the area around the machine, especially the control post, is ALWAYS unob-

structed and in good condition to minimize the risks for the Operator.

– According to the type of operation to carry out, wear the Personal Protective Equip-

ment listed in the “Instructions for use” and that indicated by the Labour laws.

– The non-compliance with the information provided herein may lead to risks for

the safety and health of the persons involved and may also lead to economic

damages.

▀Safety Manager Obligations

– The safety manager must train the operator and help him or her familiarise and interact

with the machine in an independent, adequate and risk-free manner.

– The operator must be informed about reasonably predictable INCORRECT USES and

about the RESIDUAL RISKS that remain.

– The operator must demonstrate that he has acquired the relevant skills and has under-

stood the “User Instructions” in such a way as to carry out his activities safely.

– The operator must be able to recognise the safety signals and demonstrate that he is

in suitable condition to carry out his assigned duties.

– The safety manager must release educational material to trainees and document the

delivered training, so as to be able to produce such documentation in case of litigation.

Safety information

IDM 510-004-3

English language Operation and maintenance manual

Safety Warnings on Misuse

Improper use: reasonably foreseeable use different from what is specied in the

use manual, that may be caused by human behaviour.

– ONLY trained, documented and authorized Operators are allowed to use the machine.

– DO NOT use or allow other persons to use the machine if the safety devices are faulty,

disabled and/or incorrectly installed.

– DO NOT use or allow other persons to use the machine for purposes and in ways dif-

ferent from what specied by the Manufacturer.

– DO NOT use the machine in home environments.

– DO NOT wear clothes and/or accessories that could become caught in the moving or

protruding parts.

– When operating the machine, ALWAYS wear the Personal Protective Equipment spec-

ied by the Manufacturer and by the current regulations on safety at work.

– If troubles arise, do NOT continue to use the machine. Stop it immediately and restart

only after restoring the normal operating condition.

– DO NOT use the machine if the scheduled routine maintenance interventions have not

been carried out.

– DO NOT tamper with, override, bypass or eliminate the safety devices installed on the

machine.

– DO NOT modify the manufacturing and functional characteristics of the machine in any

manner whatsoever.

– DO NOT perform any interventions other than those specied in the Operation Manual

without the explicit authorization of the Manufacturer.

– DO NOT carry out any intervention when the machine is being operated. Stop the

machine and put it in safety condition before carrying out any intervention.

– DO NOT clean or wash the machine using aggressive products that may damage its

components.

– DO NOT replace the components with non-genuine spare parts or other components

with different design and manufacturing specications.

– DO NOT dump in the environment any materials, polluting liquids and maintenance

waste generated during the operations. Dispose of them according to the regulations

in force.

– DO NOT leave the machine unattended during operation and DO NOT leave it at the

end of the work without stopping it to safety conditions.

– The non-compliance with the information provided herein may lead to risks for

the safety and health of the persons involved and may also lead to economic

damages.

Safety Warnings on Residual Risks

Residual risks: all the risks remain even if all the safety solutions have been adopt-

ed and integrated when the machine has been designed.

– Upon designing and building the machine, the Manufacturer has paid particular atten-

tion to the RESIDUAL RISKS that may affect the safety and health of the Operators.

– For specic information about residual risks, please refer to the machine user manual.

Otros manuales para SIAT BeeWrap

Tabla de contenidos

Otros manuales de Sistema de envoltura elástica de M. J. MAILLIS GROUP

M. J. MAILLIS GROUP

M. J. MAILLIS GROUP SIAT BeeWrap Manual de usuario

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