ELKHART BRASS HydroBlast 7100MG EXM2 Instrucciones de montaje

98613000 REV-Rel

HydroBlast™7100MG EXM2 Water Cannon

Installation, Operating, & Maintenance Instructions

1-574-295-8330

www.elkhartbrass.com

Table of Contents

FOREWORD ..........................................................................................iii

TERMS AND ABBREVIATIONS.........................................................................iv

PRODUCT SAFETY INFORMATION .....................................................................v

SYSTEM INFORMATION:..............................................................................v

CHAPTER 1 - GENERAL INFORMATION .................................................................1-1

1-1 INTRODUCTION .............................................................................1-1

1-2 SYSTEM DESCRIPTION ......................................................................1-1

1-3 SYSTEM COMPONENTS .....................................................................1-2

1-4 OPTIONAL COMPONENTS ...................................................................1-2

1-5 CANNON....................................................................................1-2

1-5 CAN CONTROL MODULE .....................................................................1-3

1-6 NOZZLE.....................................................................................1-3

1-7 CAN TO ETHERNET IP TRANSLATOR (GATEWAY)..............................................1-4

1-8 MONITOR PROTECTIVE CAGE ................................................................1-4

CHAPTER 2 - INSTALLATION AND COMMISSIONING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1 INTRODUCTION .............................................................................2-1

2-2 PREPARE FOR INSTALLATION ................................................................2-1

2-2.1 STANDARD SYSTEM CONTENT ..............................................................2-1

2-2.2 ADDITIONAL ITEMS ........................................................................2-1

2-2.3 MATERIALS/TOOLS REQUIRED...............................................................2-1

2-3 INSTALLATION OVERVIEW ..................................................................2-2

2-4 INSTALLATION STEP 1: MOUNT MONITOR ....................................................2-2

2-5 INSTALLATION STEP 2: MOUNT GATEWAY ...................................................2-2

2-6 INSTALLATION STEP 3: WIRE SYSTEM COMPONENTS.........................................2-3

2-7 INSTALLATION STEP 4: CONFIGURE SYSTEM IF REQUIRED.....................................2-3

2-7.1 TRAVEL LIMITS .............................................................................2-3

2-10 COMMISSIONING ...........................................................................2-4

CHAPTER 3 - OPERATION INSTRUCTIONS..............................................................3-5

3-1 INTRODUCTION .............................................................................3-5

3-2 CANNON COORDINATE SYSTEM .............................................................3-5

3-3 OPERATING STATES .........................................................................3-5

3-3.1 CALIBRATION MODE ........................................................................3-6

3-3.1.1 USER LIMITS ................................................................................3-6

3-3.2 JOG MODE ..................................................................................3-7

3-3.3 GOTO MODE.................................................................................3-7

3-4 CANNON ETHERNET INTERFACE (GATEWAY) .................................................3-7

3-4.1 MOVEMENT COMMANDS ...................................................................3-8

3-4.1.1 Jog Commands ..............................................................................3-9

3-4.1.2 Goto Commands .............................................................................3-11

3-4.1 LIMIT COMMANDS ..........................................................................3-11

3-5.1 TORQUE LIMIT COMMANDS .................................................................3-12

3-6.1 SPEED CALIBRATION ........................................................................3-13

3-7.1 TORQUE CALIBRATION ......................................................................3-13

3-8.1 CANNON INDICATORS.......................................................................3-14

CHAPTER 4 - MAINTENANCE INSTRUCTIONS ..........................................................4-1

4-1 INTRODUCTION .............................................................................4-1

4-2 PREVENTIVE MAINTENANCE................................................................4-1

4-3 UNDERSTANDING SYSTEM LEDs.............................................................4-1

4-3.1 MONITOR ONBOARD CONTROLLER LEDs .....................................................4-1

4-4 TROUBLESHOOTING.........................................................................4-2

5-1 PARTS LIST .................................................................................4-2

CHAPTER 5...........................................................................................5-1

APPENDICES........................................................................................5-1

5-1 SYSTEM SPECIFICATIONS ...................................................................5-1

5-1.1 MONITOR SPECIFICATIONS .................................................................5-1

5-1.2 NOZZLE SPECIFICATIONS....................................................................5-1

5-1.3 ONBOARD CONTROLLER SPECIFICATIONS....................................................5-1

5-1.4 GATEWAY SPECIFICATIONS..................................................................5-1

5-5 NOTES......................................................................................5-2

List of Figures

Figure 1-1. HydroBlast Washdown System .............................................................1-1

Figure 1-2. HydroBlast cannon with onboard control module .............................................1-2

Figure 1-3. Smooth bore nozzle........................................................................1-3

Figure 1-4. HydroBlast CAN to Ethernet IP gateway .....................................................1-4

Figure 1-5. Protective Cage ...........................................................................1-4

Figure 2-1 Gateway Enclosure Dimensions .............................................................2-2

Figure 2-2. Gateway Enclosure Connections ...........................................................2-3

Figure 3-2.1 Cannon Horizontal Coordinate System......................................................3-5

Figure 3-2.2 Cannon Vertical Coordinate System........................................................3-5

Figure 3-4.1 PLC view of command buffer in 16 bits words ...............................................3-8

Figure 3-4.1.2 PLC Setup for Movement Command ......................................................3-9

Figure 3-4.1.3 PLC Status Registers....................................................................3-10

Figure 3-4.1.2 PLC Status Registers....................................................................3-11

Figure 3-4.1.1 PLC Limit Command Buffer...............................................................3-11

Figure 3-4.1.2 Limit Commands ........................................................................3-12

Figure 3-5.1.1 PLC Torque Limit Command Buffer........................................................3-12

Figure 3-5.1.2 Torque Limit Commands .................................................................3-12

List of Tables

Table 3-8.1. Normal and Off-Normal Mode Operating States .............................................3-14

Table 4-1. General System Faults ......................................................................4-2

iii

FOREWORD

Note: This Manual, P/N 98613000, is to be used by qualiﬁed and trained personnel, knowledgeable of

NFPA standards and any other applicable standards in eect.

This Manual is intended to provide guidance to qualiﬁed technical professionals for the

installation, operation and maintenance of the HydroBlast™ Intelligent Mining washdown

cannon system.

Only qualiﬁed persons experienced and trained in the installation of this type of equipment

should install and conﬁgure the HydroBlast.They must be familiar and experienced with

the wiring diagrams and components,electrical installation, and familiar not only with NEC,

relevant NFPA and local codes but also trained and qualiﬁed by Elkhart Brass Manufacturing

Company, Inc (a Safe Fleet Company). Elkhart Brass Manufacturing Company, Inc. is a

manufacturer of the components that make up the HydroBlast washdown system, and may

not have the opportunity to visit the sites where the product is installed or intended to be

installed. It is the responsibility of the professional installer (described above) to properly

install and conﬁgure the systems. Under no circumstances will Elkhart Brass Manufacturing

Company, Inc. be liable for improper installation or conﬁguration of the systems.

The technical data contained herein is provided for informational purposes only, and should

not be used as a substitute for professional judgment. Although, Elkhart Brass Manufacturing

Company, Inc. believes this information to be true and correct, it is published and presented

without any guarantee or warranty whatsoever. Elkhart Brass Manufacturing Company, Inc.

disclaims any liability for any use of the data other than as set out in this manual, foreword

included.

Any questions concerning the information presented in this manual should be addressed to:

Elkhart Brass Manufacturing Company, Inc.

1302 West Beardsley Avenue

Elkhart, IN 46514, USA

Phone: 1-574-295-8330

www.elkhartbrass.com

TERMS AND ABBREVIATIONS

°C°Celsius NEMA Nation Electrical Manufacturers Association

°F°Fahrenheit NFPA National Fire Protection Association

AAmpere VVolts

AC Alternating Current VAC Volts AC

AWG American Wire Gauge VDC Volts DC

cm Centimeters

DC Direct Current

ft Feet

GPM Gallons Per Minute

LPM Liters Per Minute

mMeters

mm Millimeters

NNewtons

LED Light Emitting Diode

NEC National Electric Code

PRODUCT SAFETY INFORMATION

• All personnel who may be expected to use this equipment must be thoroughly trained in its safe and

proper use.

• Before flowing water from this device, check that all personnel are out of the stream path. Also, check

to make sure stream direction will not cause avoidable property damage.

• Become thoroughly familiar with the hydraulic characteristics of this equipment, and the pumping

system used to supply it. To produce effective streams, operating personnel must be properly trained.

• Whenever possible, this equipment should be operated from a remote location. Do not needlessly

expose personnel to dangerous fire conditions.

• Open water valves supplying this equipment slowly so that piping fills slowly, thus preventing

possible water hammer occurrence.

• After each use, and on a scheduled basis, inspect equipment per instructions in the Maintenance

section.

• Any modifications to the electrical enclosures will destroy the NEMA 4 rating and void warranty

coverage of the enclosure and all components within.

!Important: Before installing and operating provided equipment, read this manual

thoroughly. Proper installation is essential to safe operation.

SYSTEM INFORMATION:

Cannon Serial Number:

Cannon Accessories (Nozzle Gallonage andType,Types ofTransmitters, Water Valve, Etc.):

1-1

CHAPTER 1 - GENERAL INFORMATION

1-1 INTRODUCTION

This manual contains the operation, installation, maintenance, troubleshooting, and parts list

information necessary to support the HydroBlast Automatic Remote ControllableWashdown

Cannon System (hereinafter referred to as the “HydroBlast”).

1-2 SYSTEM DESCRIPTION

The HydroBlast washdown system is an automatic remote controllable industrial washdown

monitor (cannon) system which performs wash operations with high ﬂow pressurized water

based on customer deﬁned pre-programmed wash sequence. For each wash application, the

HydroBlast system can provide:

• Horizontal cannon travel

• Vertical cannon travel

• Diagonal cannon travel

• Variable cannon speed control

Figure 1-1 illustrates the HydroBlast washdown cannon system

Figure 1-1. HydroBlast Washdown System

1-2

1-3 SYSTEM COMPONENTS

The main components of the HydroBlast washdown system are:

• Monitor (cannon)

• Monitor onboard CAN control module

• Nozzle

• CAN to Ethernet IP translator (gateway)

1-4 OPTIONAL COMPONENTS

• Remote control unit

• Local joystick control

• Monitor protective cage

• Gateway enclosure

1-5 CANNON

The HydroBlast cannon P/N 02007100MG is constructed of silicone bronze with industrial

grade bearings and seals making it suitable for dusty and corrosive environment applications.

It is specially designed for severe duty cycles. Unique waterway swivel joints utilize stainless

steel thrust rods and needle roller thrust bearings for unprecedented durability in mining and

construction applications.The monitor can be controlled by hardwired input devices via CAN

bus.The monitor may be powered with 12-24 VDC.

High power, permanent magnet variable speed DC gear motors that drive the horizontal and

vertical motions are NEMA 4 rated for use in harsh environments.The HydroBlast monitor

has a ﬂow efﬁcient 2¼" vaned waterway to minimize turbulence and provide superior nozzle

streams.The water supply connection in the monitor base is a 2½" female national pipe

thread, and the discharge nozzle connection has a 2½" national hose male thread.

The HydroBlast monitors come with Absolute Position Feedback sensors.These sensors

provide constant feedback to the onboard control module processor, even when the monitor

is moved via manual override, to ensure accurate location of monitor position at all times.

Figure 1-2 shows the HydroBlast Cannon with onboard control Module

Figure 1-2. HydroBlast cannon with onboard control module

1-3

1-5 CAN CONTROL MODULE

The HydroBlast CAN Control Module (CCM) contains the system central processing units

(CPU) and all of the primary circuits.The CCM is the heart of the HydroBlast system controlling

the operations the HydroBlast Monitor. It receives data from remote control devices,

processes the data based on pre-programmed instructions and transmit output command to

the motors to drive the monitor with high degree of accuracy and precision.

The CCM also provides electrical power connection points for input power to the motors.

Electronics in the CCM enclosure are fully potted with epoxy to prevent dust and water

contact.

1-6 NOZZLE

The HydroBlast Washdown System has a wide range of nozzle options from electric to ﬁxed

deluge smoothbore nozzles to select for various applications.The HydroBlast washdown

system nozzles provide constant ﬂow for various ﬂow rates.The stream pattern of electric

nozzles is electronically actuated and controlled via the onboard CAN control module.

Figure 1-3 shows compatible nozzles of the HydroBlast washdown system

Figure 1-3. Smooth bore nozzle

1-4

1-7 CAN TO ETHERNET IP TRANSLATOR (GATEWAY)

The CAN to Ethernet IP gateway enables control of the HydroBlast system via Ethernet IP or

ModbusTCP industrial automation protocol commands.The main function of the gateway is

to translate ethernet IP commands into CAN protocol and vice versa. It enable remote control

of the HydroBlast washdown system via remote control HMI or remote control panel.The

gateway is compatible with ControlLogix, CompactLogix, SLC5/05, MicroLogix and other PLC

controls, HMI and other devices supporting Ethernet/IP (CIP), ModbusTCP messaging and

connections.

Figure 1-4 shows the HydroBlast CAN to Ethernet IP gateway

Figure 1-4. HydroBlast CAN to Ethernet IP gateway

1-8 MONITOR PROTECTIVE CAGE

The monitor protective cage is a rugged 316 stainless steel shield designed to provide

protection of the monitor against damage from impact of fast-moving ore material in mining

applications.The encapsulate the monitor and critical components such as motor, swivel and

onboard control module.

Figure 1-5 shows the HydroBlast monitor protective cage

Figure 1-5. Protective Cage

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