Elettrotest TPS/M/D Manual de usuario

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021

TPS/M/D

USER MANUAL

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021

Elettrotest Spa

P,zza R.Riello 20/B

45021 Badia Polesine (RO)

Italy

+39 042553567

www.elettrotestspa.it

After sale support

[email protected]

Thank you for purchasing the TPS generator.

TPS/M is an high performance variable voltage generator (amplitude and frequency) in order to

simulate and electrical line for test for different application (laboratory , test line, production line)

Responsability:

Elettrotest disclaims any responsibility for damage to people or things

caused by an improper use of its products .

Mandatory

-Verify voltage, power and frequency compatibility between TPS range and electrical

specification of equipment under test (EUT).

-Electrical components of the system must be suitable for the rated voltage and current of

TPS model (paragraph 1.2)

-The electrical components, which by construction cannot support external influences (of

the generator in all its range), can only be used on condition that adequate additional

protection has been provided with automatic disconnection protection.

Notes:

This manual lists precautions and information about operating procedure of device.

The content of this manual is subject to change without prior notice because of continuing

improvements on the instrument’s

Should you have any questions or find any error please contact us by email.

Copying or reproducing all or any part of the contents of this document is strictly

prohibited, without Elettrotest permission

Version:

This manual is written for TPS firmware version 10124 and higher

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021

SAFETY WARNINGS

The manufacturer urges users to read the user manual for our products before installation.

The installation must be carried out by qualified technical staff. The non-observance of the

warnings in this manual can cause electric shocks, even fatal ones.

Please find some general safety warnings below.

•This equipment must be connected to the mains supply using the appropriate safety

devices.

•TPS must be connected to safety ground through the correct connections. The non-

observance or the degradation of this earth connection can lead to electric shocks, even

fatal ones. As regards the correct connection modes, please refer to the information

contained in paragraph 4.

•Disconnect TPS from the mains before any work on the equipment and on the connected

power loads.

•Before touching the load or the output connector make sure that the power supply on the

device has been disconnected for at least 5 minutes. This is the time necessary in order for

the capacitors inside the device to discharge. The non-observance of this discharge time

can lead to electric shocks, even fatal ones.

•Avoid heavy shocks to the equipment (especially during transport) or exposure to extreme

weather conditions.

•Any damage to the product due to transportation, incorrect installation or improper use is

not covered by the guarantee supplied by the manufacturer.

•Do not use the equipment in explosive environments or in the presence of dust, acids or

corrosive and/or inflammable gases.

•Tampering with or dismantling any component in the equipment will void the warranty

automatically.

•Do not operate or store under conditions where condensing may occur or where

conductive debris may enter in the case.

•Keep the ventilation holes on the front and rear free from obstruction.

•Do not make dielectric strengths test on the input or output of the equipment. Contact

Elettrotest if you need to do specific test

ELECTRIC RISK

There are dangerous voltages inside TPS and over the output connector.

The non-observance of the warnings suggest in this manual can lead to electric

shocks, even fatal ones.

OVERHEATING RISK

In the case of a ventilation system failure, the metal parts of the inverter may reach

high temperatures (in some cases higher than 70°C).

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021

DISPOSAL

INFORMATION FOR USERS ON THE CORRECT HANDLING OF WASTE

ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE)

In reference to European Union directive 2012/19/EU issued on 24 July 2012 and the related

national legislation, please note that:

•WEEE cannot be disposed of as municipal waste and such waste must be collected and

disposed of separately;

•the public or private waste collection systems defined by local legislation must be used. In

addition, the equipment can be returned to the manufacturer at the end of its working life

when buying new equipment;

•the equipment may contain hazardous substances: the improper use or incorrect disposal

of such may have negative effects on human health and on the environment;

•the symbol (crossed-out wheeled bin) shown on the product or on the packaging and on

the instruction sheet indicates that the equipment must be disposed of separately;

•in the event of illegal disposal of electrical and electronic waste, the penalties are specified

by local waste disposal legislation.

 

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021 
INDEX 
 
INTRODUCTION............................................................................................................................7 
1. MAIN FEATURES ....................................................................................................................7 
1.1. Output voltage................................................................................................................7 
1.2. Output frequency ...........................................................................................................7 
1.3. User interface .................................................................................................................8 
1.4. General performances....................................................................................................8 
1.5. General specifications.....................................................................................................8 
2. MODELS.................................................................................................................................9 
3. TECHNICAL SPECIFICATIONS ...............................................................................................10 
3.1. INRUSH CURRENT VS TIME...........................................................................................10 
4. MECHANICAL DRAWINGS....................................................................................................11 
4.1. TPS/M/D 1K5 ................................................................................................................11 
4.2. TPS/M/D 3K...................................................................................................................12 
4.3. TPS/M/D 6KVA..............................................................................................................13 
4.4. TPS/M/D 9KVA..............................................................................................................14 
5. NOTES FOR USERS ...............................................................................................................15 
5.1. FRONT PANEL................................................................................................................15 
5.2. COMUNICATIONS REAR PANEL.....................................................................................15 
INSTALLATION............................................................................................................................16 
1. GENERAL NOTES..................................................................................................................16 
1.1. INSPECTION...................................................................................................................16 
1.2. POWER CABLING...........................................................................................................16 
1.2.1.1. TPS/M/D 1K5 ........................................................................................................16 
1.2.1.2. TPS/M/D 3K ..........................................................................................................17 
1.2.1.3. TPS/M/D 6K ..........................................................................................................18 
1.2.1.4. TPS/M/D 9K ..........................................................................................................19 
2. PROTECTION DEVICE ...........................................................................................................20 
2.1. GENERAL DIAGRAM......................................................................................................20 
2.2. RCD PROTECTION..........................................................................................................20 
2.3. MAGNETO-THERMAL PROTECTION..............................................................................21 
2.4. LINE FUSES ....................................................................................................................21 
2.5. INTERNAL FUSES TPS/M/D 1K5 ....................................................................................21 
2.6. INTERNAL FUSES TPS/M/D 3K ......................................................................................21 
2.7. INTERNAL FUSES TPS/M/D 6K......................................................................................21 
2.8. INTERNAL FUSES TPS/M/D 9K......................................................................................22 
2.9. ACCESSORY TPS/M/D 1K5.............................................................................................22 
2.10. ACCESSORY TPS/M/D 3K...............................................................................................22 
2.11. ACCESSORY TPS/M/D 6K...............................................................................................23 
2.12. ACCESSORY TPS/M/D 9K...............................................................................................23 
3. WIRING DIAGRAM...............................................................................................................24 
3.1. 2 WIRE CONFIGURATION..............................................................................................24 
3.2. 4 WIRE CONFIGURATION..............................................................................................25 
REMOTE CONTROL.....................................................................................................................26 
1. Control software..................................................................................................................26 
2. RS232 serial cable................................................................................................................26 
3. RS485 pinout .......................................................................................................................26 

 

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021 
LOCAL OPERATION.....................................................................................................................27 
1. POWER ON ..........................................................................................................................27 
2. HOME PAGE.........................................................................................................................28 
3. VOLTAGE SETPOINT.............................................................................................................29 
4. FREQUENCY SETPOINT ........................................................................................................29 
5. SETTINGS MENU..................................................................................................................29 
5.1. OPERATION SETTINGS ..................................................................................................31 
5.1.1.1. SENSE MODE.........................................................................................................32 
5.1.1.2. OUTPUT MODE .....................................................................................................32 
5.1.1.3. AC/DC....................................................................................................................32 
5.2. REMOTE SETTINGS........................................................................................................32 
5.2.1.1. ETHERNET settings................................................................................................33 
5.2.1.2. RS 232 settings......................................................................................................33 
5.2.1.3. RS485 settings.......................................................................................................33 
5.3. USER SETTINGS .............................................................................................................34 
5.4. Output current limit......................................................................................................35 
5.4.1.1. Peak limit ..............................................................................................................35 
6. USB STORE...........................................................................................................................37 
7. OPERATION MENU ..............................................................................................................37 
7.1. ALARMS.........................................................................................................................38 
7.1.1. REMOTE SETTING..................................................................................................38 
7.1.2. CURRENT LIMITATION ..........................................................................................38 
7.1.3. VOLTAGE ALLARM ................................................................................................39 
7.1.4. INVERTER COMMUNICATION...............................................................................39 
7.1.5. BUS OVERVOLTAGE & UNDERVOLTAGE...............................................................39 
7.1.6. OVERTEMPERATURE.............................................................................................39 
7.1.7. INVERTER ALARM .................................................................................................39 
Table of the data saved on the usb............................................................................................40 
GUARANTEE ...............................................................................................................................41 
 
 
 

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021

1. INTRODUCTION

TPS is a power source that supplies sinusoidal stable voltage. Its output voltage is adjustable in

frequency, amplitude and phase.

It also has the ability to generate very precise and stabilized DC voltage.

1.1. MAIN FEATURES

1.1.1. Output voltage

The output voltage is guaranteed perfectly DC or sinusoidal, with a distortion of less than 0.3%

regardless of the load. The value of output voltage is kept perfectly stable within 0.1% with linear

load and a full load.

The load that TPS is able to drive can vary from a pure capacity to a pure inductance.

The output voltage is adjustable with continuity from zero to full scale.

TPS can in fact provide the nominal power at various full scales and this allows the TPS to adapt

himself to the disparate needs of the user, without having heavy limitations on the output current.

Furthermore TPS is capable to keep the voltage stable also with time variable loads, as for

example the pulsating loads. In fact TPS recovers the distortion of the waveform within 0.3 % with

linear load and the amplitude of the voltage within 0.1% in less than half period.

Furthermore, TPS can bear a short circuit for an indefinite time without suffering any

consequence.

1.1.2. Output frequency

In AC configuration TPS allows the regulation of the output frequency from 10 to 80Hz at

maximum voltage.

This output frequency can be regulated with continuity within the above mentioned range of

frequencies and it has a stability of 0.01% with respect to the set frequency.

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021

1.1.3. User interface

TPS is intended to have an user friendly interface. It is also featured the possibility of an host

computer control, thus allowing to perform tests automatically. TPS allows various usage

selections: wires drop compensation, working frequency. Furthermore, TPS gives the user clear

information on the status of the output. Set voltage and set frequency are monitored and the

output voltage is read with a precision of 0.3%.

The user is also warned in case of over current obtainable by the TPS, or in case of high loss in the

wires, that should not exceed 5% of the set voltage.

We underline again that TPS automatically limits the maximum allowed current, avoiding damages

to the equipment; the only consequence is that, in this case, it is not guaranteed the precision of

the output waveform neither the accuracy of the output voltage.

The user can set the output voltage through the LCD touchscreen, the same possibility is valid for

the setting of the frequency and the phase.

The above possibility makes the TPS very flexible in those applications where it is requested a

continuous variation of the two regulated magnitudes, around a given values.

1.1.4. General performances

All the following features are valid within the range of the normal operating limits; they are not

valid during the limitation of the output current

(1)With linear load.

1.1.5. General specifications

The voltage is referred phase to neutral, with neutral connected to the earth.

PARAMETER

VALUE

Output Frequency Range

DC or 10Hz - 80Hz(1)

Phase Resolution

1°

Frequency Resolution

0.02Hz

Frequency Precision and Time Stability

100ppm

Output Voltage (2)

300Vac - 300Vdc

Output Voltage Resolution

0.025% f.s. (12 bit f.s.)

Operating Temperature

0°C - 35°C

(1) Frequency can be increased up to 320 Hz at lower performance than the nominal.

(2) The RPS works at constant output current so if you decrease the voltage you decrease also the

maximum power.

PARAMETER

VALUE

Distortion of the output waveform (1)

<0.3%

Stability of the output voltage

<0.1%

Accuracy of the output voltage

<0.5%

Recovery-time of the output waveform

<200us

Maximum compensated drop on wires

5% f.s.

Recovery time of RMS

<200ms

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021

1.2. MODELS

The following tables show all the characteristics of both types:

TPS/M/D 1K5

TPS/M/D 3K

TPS/M/D 6K

TPS/M/D 9K

DIMENSION / WEIGHT

Height

191 mm

281 mm

Widht (1)

471 mm

Depth

513 mm

Weight (1)

25 Kg

29 Kg

39 Kg

44 Kg

GENERAL

Operating Temperature

0°C - 35°C

User Interface

7” Touch Screen Display

Communication Interface

RS232, RS485 , ETHERNET

Communication Protocol

Elettrotest, SCPI, Modbus RTU , Modbus TCP/IP

Protection

Overtemperature, Overvoltage, Undervoltage, Inverter

Current Limitation

Programmable and selectable from PEAK & AVG

Efficiency

Better than 88% at full power

INPUT

Input Voltage(2)

230Vac± 10% 1PH

400Vac± 10%

3PH +N

Input Frequency

47-63Hz

Input Current

Continuous

12A

25A

16A line 27A

neutral

24A line 41A

neutral

Max

24A

50A

32A line 54A

neutral

48A line 82A

neutral

3-PHASE ISOLATED OUTPUT

Range

150V

300

150V

300

150V

300

150V

300

Output Voltage AC (Line to Neutral)

0 - 150

0 - 300

0 - 150

0 - 300

0 - 150

0 - 300

0 - 150

0 - 300

Output Voltage DC (Line to Neutral)

0 - 300

Output DC Offset

<50 mVdc

Output Noise

<1000 mVrms

Maximum Output Power AC

1500 VA

3000 VA

6000 VA

9000 VA

Maximum Output Power DC

1500W

3000W

6000 W

9000 W

Maximum Output Current Continuous

9.33A

4.67A

18.7A

9.3A

38.1A

19.0A

60.2A

30.1A

Maximum Output Current Inrush

(for 3 secs)

18.7A

9.3A

37.3A

18.7A

76.2A

38.1A

123.6A

61.8A

Output Frequency

DC & 10 - 80(3)Hz

Output Voltage Stability

<0.1%

Output Voltage Accuracy

(respect the full range voltage)

<0.5%

THD(2)

<0.3%

Recovery-Time of Output Waveform

<200 μs

Maximum Compensated Drop

(respect setting voltage)

Recovery-Time of Drop on Wires

<200 ms

(1) current derating required for voltage > 300Vdc, see the attached figure

(2) at nominal voltage with linear load

(3)Frequency can be increased up to 320 Hz at lower performance than the nominal.

USER MANUAL TPS/M 62000595 REV 03_ –01/06/2021

1.3. TECHNICAL SPECIFICATIONS

1.3.1. INRUSH CURRENT VS TIME

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

0.0 10.0 20.0 30.0 40.0 50.0 60.0

Time (sec)

I/Io

Inrush

Count.

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