Elco TRIGON XXL Series Manual del operador

Planner Documentation

TRIGON XXL

10/2018

Contents

Gas condensing boiler Models and output ................................................................................................4

TRIGON XXL Application possibilities..........................................................................................4

Value propositions.................................................................................................4

Technical description Technical description.............................................................................................5

Technical data: TRIGON XXL SE ..........................................................................6

Technical data: TRIGON XXL ECO .......................................................................8

Technical data: TRIGON XXL EVO…………………………………………………...10

Dimensions.......................................................................................................... 12

Declaration of conformity ....................................................................................16

Extent of delivery: Standard boiler ......................................................................17

Boiler transport .................................................................................................... 17

Boiler installation ................................................................................................. 17

Component Dimensions………………………………………………………………..18

Norms and regulations General regulations…………………………………………………………………….20

Application……………………………………………………………………………….20

Norms and regulations ……………………………………………………………….. 20

Additional national standards………………………………………………………….20

Maintenance........................................................................................................21

Fuel ..................................................................................................................... 21

Combustion air ....................................................................................................21

Water quality .......................................................................................................21

Noise protection ..................................................................................................22

Antifreeze ............................................................................................................22

Flue gas system Requirements and regulations.............................................................................23

Materials..............................................................................................................23

Flue gas data....................................................................................................... 24

Dimensioning.......................................................................................................25

Neutralisation General................................................................................................................26

Neutralisation systems.........................................................................................26

Standard neutralisation system (DN)................................................................... 26

Neutralisation system with pump (HN) ................................................................26

Hydraulic connection Hydraulic resistance ............................................................................................27

∆T-measurement.................................................................................................27

∆p-measurement .................................................................................................27

Water flow data: TRIGON XXL SE ......................................................................27

Water flow data: TRIGON XXL ECO ……....………………………………………...28

Water flow data: TRIGON XXL EVO…….....………………………………………...29

Hydraulic connection into a system ....................................................................30

Standard..............................................................................................................30

Bypass.................................................................................................................30

Controls Basic controls and connections...........................................................................31

Control by building managemant system.............................................................31

Boiler enable signal .............................................................................................31

Temperature or capacity setpoint ........................................................................ 31

Capacity feedback signal.....................................................................................32

OK/Alarm output signal........................................................................................32

Heating zone control ...........................................................................................33

Cascade control ..................................................................................................33

Contents

Accessories System selection .................................................................................................34

Accessories

2x max. Water pressure switch + 1x external high limit thermostat ..................... 35

Max. gas pressure switch....................................................................................35

External high limit thermostat ..............................................................................35

Gas valve leakage tester..................................................................................... 35

INAIL kit (Italy only) ............................................................................................. 35

Plate heat exchanger + connection kit................................................................. 36

Low loss header + connection kit ........................................................................37

2x Bend 90°......................................................................................................... 39

Flow adapter + NRV............................................................................................39

2nd return connection.......................................................................................... 39

Safety valve (3-6 bar) + manometer....................................................................39

Bypass.................................................................................................................39

Speed controlled pump........................................................................................39

Receiver wireless AVS71 ....................................................................................40

Outdoor sensor wireless AVS13...........................................................................40

Room unit QAA75 ...............................................................................................40

Room unit QAA78 ...............................................................................................40

Cascade kit MASTER.......................................................................................... 40

Cascade kit SLAVE .............................................................................................40

LOGON B with wall hung box..............................................................................40

Wiring for room fan and external gas valve .........................................................40

Header/hot water sensor QAZ36.........................................................................41

Heating zone sensor QAD36...............................................................................41

Outdoor sensor QAC34....................................................................................... 41

Extension module AVS75.................................................................................... 41

Commercial Gateway .......................................................................................... 41

Gas filter..............................................................................................................42

Gas pressure regulator 100mbar + connection kit............................................... 42

Air filter ................................................................................................................ 42

Disassembly set .................................................................................................. 42

Standard pumps .................................................................................................. 43

Speed control pumps ..........................................................................................44

Bypass pumps.....................................................................................................44

Standard pumps performance curves .................................................................45

Bypass pumps performance curves .................................................................... 46

Speed control pumps performance curves.......................................................... 47

Installation examples 2-A-C: 1 heating zone + low loss header ............................................................48

2-5-A-C: 1 heating zone and sanitary hot water + low loss header ....................59

4-A-C: 2 heating zones + low loss header ..........................................................50

4-5-A-C: 2 heating zones and sanitary hot water + low loss header ..................51

A-C: Boiler control via 0-10VDC + low loss header ............................................52

B-C: Boiler control via 0-10VDC + plate heat exchanger ....................................53

4-5-A-C-E: 2 heating zones and sanitary hot water

+ cascade via low loss header ............................................................................54

Extension 2 heating zones .................................................................................55

Technical Data Country specific................................................................................................... 56

Norms .......................................................................................................................... 64

Gas condensing boiler TRIGON XXL

Models and output

Application possibilities

Value propositions

Models and output

The floor standing gas condensing

boiler TRIGON XXL is available in 3

different ranges SE, ECO and EVO.

SE is the low condensing series. It

consists of 10 models covering an out-

put range from 650 up to 1.900kW.

The ECO series consists of 9 models

and covers an output range of 650 up

to 1.600kW with an excellent efficiency

of 104,3%.The EVO series offers maxi-

mum output with the highest efficiency.

10 models cover an output range of

700 up to 2.000kW with an efficiency

up to 109,8%.

Application possibilities

The gas condensing boiler TRIGON

XXL is applicable for alle central hea-

ting systems built according to

EN12828. In cascade applications

(max. 16 boilers with LMS14 master/

slave cascade control) the TRIGON

XXL can cover installations up to 32.

000 kW .

Preferred applications are central

heating and sanitary hot water

production in hospitals, municipal, sport

faciilities, hospitals, industrial and

educational buildings.

Value propositions

 Unique reliability

proven technology with exceptional

high quality

 Highest system flexibility

easy planning and Plug & Play instal-

lation with pre-assembled system kits

 Easy maintenance

boiler design optimised for easy ac-

cess on servicing

 Unequalled lifetime high efficiency

corrosion resistant stainless steel

heat exchanger

 Environmental friendly

lowest emission values

 The largest premix condensing boiler

available on the market

TRIGON XXL

Range SE ECO EVO

Model

SE 650 ECO 650 EVO 700

SE 750 ECO 750 EVO 800

SE 850 ECO 850 EVO 900

SE 1000 ECO 950 EVO 1000

SE 1100 ECO 1050 EVO 1100

SE 1200 ECO 1150 EVO 1200

SE 1300 ECO 1300 EVO 1400

SE 1500 ECO 1450 EVO 1550

SE 1700 ECO 1600 EVO 1700

SE 1900 EVO 2000

The following table lists the

different ranges and models of

the TRIGON XXL

2Speed controlled Venturi gas/

air mixing system

3Water cooled premix burner

4Water cooled stainless steel

heat exchanger :

3 levels for SE and ECO ver-

sions

5Water cooled stainless steel

heat exchanger :

4 levels for EVO version

6Pilot mixing system

7Main mixing system

Gas condensing boiler TRIGON XXL

Technical description

Technical Description

The TRIGON XXL is a fully modulating

condensing boiler. The control unit of

the boiler adapts the modulation ratio

automatically to the heat demand re-

quested by the system. This is done by

controlling the speed of the fan. As a

result, the whirlwind mixing system will

adapt the gas ratio to the chosen fan

speed, in order to maintain the best

possible combustion figures and there-

with the best efficiency. The flue gases

created by the combustion are trans-

ported downwards through the boiler

and leave at the back side into the

chimney connection.

The return water from the system en-

ters the boiler in the lower section,

where is the lowest flue gas tempera-

ture in the boiler. In this section con-

densation takes place. The water is

being transported upwards through the

boiler, in order to leave the boiler at the

top (burner) section. The cross flow

working principle (water up, flue gas

down) ensures the most efficient com-

bustion results.

The LMS14 control unit can con-

trol the boiler operation based on:

 Boiler control (stand alone

operation);

 weather compensated operati-

on (with optional outdoor sen-

sor);

 With 0-10V external influence

(temperature or capacity) from

a building management sys-

tem.

1LMS14 boiler management

unit (HMI)

Technical description

Technical data

TRIGON XXLSE

650 750 850 1000 1100

Nominal heat output at 80/60ºC max/min kW 650/164 726/183 849/213 961/242 1073/270

Nominal heat output at 40/30ºC max/min kW 657/183 733/204 858/238 971/270 1084/301

Nominal heat input Hi max/min kW 702/176 784/196 917/229 1038/260 1159/290

Efficiency at 80/60ºC %93.2

Efficiency at 40/30ºC %103,9

RAL 40/30 average %103,3

Max. condensate flow l/h 3,2 3,6 4,2 4,8 5,3

Gas consumption G20 max/min (10,9 kWh/m3)m3/h 64,4/16,1 71,9/18,0 84,1/21,0 95,2/23,9 106,3/26,6

Gas consumption G25 max/min (8,34 kWh/m3)m3/h 84,2/21,1 94,0/23,5 110;0/27,5 124,5/31,2 139,0/34,8

Gas consumption G31 max/min (12,8 kWh/kg) kg/h 54,8713,8 61,3/15,3 71,6/17,9 81,1/20,3 90,5/22,7

Gas pressure H-gas mbar 20 35

Gas pressure L-gas mbar 25 35

Gas pressure LPG mbar 30 50

Maximum gas pressure mbar 100

Flue gas temperature at 80/60ºC max/min ºC 182/66

Flue gas temperature at 40/30ºC max/min ºC 167/65

Flue gas quantity max/min m3/h 1438/286 1606/318 1878/372 2126/422 2374/471

CO2 level G20-G25 max/min %10,0/10,2

CO2 level G31 max/min %11,0/11,2

NOx level at 80/60 °C max/min mg/kWh 45/23

CO level at 80/60 °C max/min mg/kWh 7/3

Max. permissible flue resistance Pa 150

Water volume l50 53 70 75 80

Water pressure max/min bar 8/1,5

Max. water temperature (High limit thermostat) ºC 100

Maximum temperature setpoint ºC 90

Nominal water flow at dT=20K m3/h 28 31 36 41 46,0

Hydraulic resistance at nominal flow rate kPa 46 53 36 43 50

Electrical connection V400

Frequency Hz 50

Mains connection fuse A16

IP class - IP00

Electrical consumption boiler max/min (without pump) W 900/225 1270/320

Weight (empty) kg 770 844 958 1084 1221

Sound Power Level (LWA) dB 72,7

Ionisation current min µA 0,52

PH value condensate - 3,2

CE certification code - CE 0063CR3158

Water connections - DN65 PN16 DN80 PN16

Gas connection - DN50 DN65 PN16

Flue gas connection (DN) mm 300 350 400

Air intake connect. (room sealed use) (DN) mm 250 355

Condensate connection mm 40

TRIGON XXL SE

1200 1300 1500 1700 1900

Nominal heat output at 80/60ºC max/min kW 1184/298 1296/326 1481/373 1666/419 1851/466

Nominal heat output at 40/30ºC max/min kW 1196/332 1309/363 1496/415 1684/467 1871/519

Nominal heat input Hi max/min kW 1279/320 1400/350 1600/400 1800/450 2000/500

Efficiency at 80/60ºC %93,2

Efficiency at 40/30ºC %103,9

RAL 40/30 average %103,3

Max. condensate flow l/h 5,9 6,4 7,4 8,3 9,2

Gas consumption G20 max/min (10,9 kWh/m3)m3/h 117,3/29,4 128,4/32,1 146,7/36,7 165,1/41,3 183,5/45,9

Gas consumption G25 max/min (8,34 kWh/m3)m3/h 153,4/38,4 167,9/42,0 191,8/48,0 215,8/54,0 239,8/60,0

Gas consumption G31 max/min (12,8 kWh/kg) kg/h 99,9/25,0 109,4/27,3 125/31,3 140,6/35,2 156,3/39,1

Gas pressure H-gas mbar 35 50

Gas pressure L-gas mbar 35 50

Gas pressure LPG mbar 50

Maximum gas pressure mbar 100

Flue gas temperature at 80/60ºC max/min ºC 182/66

Flue gas temperature at 40/30ºC max/min ºC 167/65

Flue gas quantity max/min m3/h 2619/519 2867/568 3277/649 3685/730 4095/811

CO2 level G20-G25 max/min %10,0/10,2

CO2 level G31 max/min %11,0/11,2

NOx level at 80/60 °C max/min mg/kWh 45/23

CO level at 80/60 °C max/min mg/kWh 7/3

Max. permissible flue resistance Pa 150

Water volume l85 97 109 116 123

Water pressure max/min bar 8/1,5

Max. water temperature (High limit thermostat) ºC 100

Maximum temperature setpoint ºC 90

Nominal water flow at dT=20K m3/h 50,9 55,7 63,7 71,6 79,6

Hydraulic resistance at nominal flow rate kPa 58 91 60 130 165

Electrical connection V400

Frequency Hz 50

Mains connection fuse A16

IP class - IP00

Electrical consumption boiler max/min (without pump) W 1270/320 2330/585 2770/695

Weight (empty) kg 1369 1380 1740 1899 1991

Sound Power Level (LWA) dB 72,7

Ionisation current max/min µA 0,52

PH value condensate - 3,2

CE certification code - CE 0063CR3158

Water connections - DN80 PN16

Gas connection - DN65 PN16 DN80 PN16

Flue gas connection (DN) mm 450 500

Air intake connect. (room sealed use) (DN) mm 355 450

Condensate connection mm 40

Technical description

Technical data

TRIGON XXL ECO

650 750 850 950 1050

Nominal heat output at 80/60ºC max/min kW 615/175 719/204 814/231 909/258 1003/285

Nominal heat output at 40/30ºC max/min kW 625/195 732/227 828/257 925/287 1021/318

Nominal heat input Hi max/min kW 653/187 764/218 865/247 966/276 1066/305

Efficiency at 80/60ºC %94,1

Efficiency at 40/30ºC %104,1

RAL 40/30 average %103,7

Max. condensate flow l/h 7,8 9,1 10,3 11,5 12,7

Gas consumption G20 max/min (10,9 kWh/m3)m3/h 59,9/17,2 70,1/20 79,4/22,7 88,6/25,3 97,8/28

Gas consumption G25 max/min (8,34 kWh/m3)m3/h 78,3/22,4 91,6/26,1 103,7/29,6 115,8/33,1 127,8/36,5

Gas consumption G31 max/min (12,8 kWh/kg) kg/h 51,0/14,6 59,7/17 67,6/19,3 75,5/21,6 83,3/23,8

Gas pressure H-gas mbar 20

Gas pressure L-gas mbar 25

Gas pressure LPG mbar 30

Maximum gas pressure mbar 100

Flue gas temperature at 80/60ºC max/min ºC 153/65

Flue gas temperature at 40/30ºC max/min ºC 134/64

Flue gas quantity max/min m3/h 1252/303 1465/353 1659/400 1852/447 2044/493

CO2 level G20-G25 max/min %10,0/10,2

CO2 level G31 max/min %11,0/11,2

NOx level at 80/60 °C max/min mg/kWh 37/22

CO level at 80/60 °C max/min mg/kWh 4/3

Max. permissible flue resistance Pa 150

Water volume l53 70 75 80 85

Water pressure max/min bar 8/1,5

Max. water temperature (High limit thermostat) ºC 100

Maximum temperature setpoint ºC 90

Nominal water flow at dT=20K m3/h 26 31 35 39 43

Hydraulic resistance at nominal flow rate kPa 37 25 30 35 40

Electrical connection V400

Frequency Hz 50

Mains connection fuse A16

IP class - IP00

Electrical consumption boiler max/min (without pump) W 900/225 1270/320

Weight (empty) kg 844 958 1084 1221 1369

Sound Power Level (LWA) dB 68,7

Ionisation current max/min µA 0,52

PH value condensate - 3,2

CE certification code - CE 0063CR3158

Water connections - DN65 PN16 DN80 PN16

Gas connection - DN50 DN65 PN16

Flue gas connection (DN) mm 350 400

Air intake connect, (room sealed use) (DN) mm 355

Condensate connection mm 40

Technical description

Technical data

TRIGON XXL ECO

1150 1300 1450 1600

Nominal heat output at 80/60ºC max/min kW 1097/311 1255/356 1411/400 1568/445

Nominal heat output at 40/30ºC max/min kW 1117/347 1277/397 1436/446 1596/496

Nominal heat input Hi max/min kW 1166/333 1333/381 1449/428 1666/476

Efficiency at 80/60ºC %94,1

Efficiency at 40/30ºC %104,1

RAL 40/30 average %103,7

Max. condensate flow l/h 13,9 15,9 17,9 19,9

Gas consumption G20 max/min (10,9 kWh/m3)m3/h 107/30,6 122,3/35 137,5/39,3 152,8/43,7

Gas consumption G25 max/min (8,34 kWh/m3)m3/h 139,8/39,9 159,8/45,7 179,7/51,3 199,8/57,1

Gas consumption G31 max/min (12,8 kWh/kg) kg/h 91,1/26 104,1/29,8 117,1/33,4 130,2/37,2

Gas pressure H-gas mbar 35

Gas pressure L-gas mbar 35

Gas pressure LPG mbar 50

Maximum gas pressure mbar 100

Flue gas temperature at 80/60ºC max/min ºC 153/65

Flue gas temperature at 40/30ºC max/min ºC 134/64

Flue gas quantity max/min m3/h 2236/576 2556/616 2874/692 3194/770

CO2 level G20-G25 max/min %10,0/10,2

CO2 level G31 max/min %11,0/11,2

NOx level at 80/60 °C max/min mg/kWh 37/22

CO level at 80/60 °C max/min mg/kWh 4/3

Max. permissible flue resistance Pa 150

Water volume l97 109 116 123

Water pressure max/min bar 8/1,5

Max. water temperature (High limit thermostat) ºC 100

Maximum temperature setpoint ºC 90

Nominal water flow at dT=20K m3/h 47 54 60,7 67,4

Hydraulic resistance at nominal flow rate kPa 60 72 93 114

Electrical connection V400

Frequency Hz 50

Mains connection fuse A16

IP class - IP00

Electrical consumption boiler max/min (without pump) W 2330/585 2770/695

Weight (empty) kg 1380 1740 1899 1991

Sound Power Level (LWA) dB 68,7

Ionisation current min µA 0,52

PH value condensate - 3,2

CE certification code - CE 0063CR3158

Water connections - DN80PN16

Gas connection - DN65PN16 DN80PN16

Flue gas connection (DN) mm 500450

Air intake connect. (room sealed use) (DN) mm 450

Condensate connection mm 40

Technical description

Technical data

TRIGON XXL-ECO

Technical description

Technical data

TRIGON XXL-EVO

TRIGON XXL EVO

700 800 900 1000 1100

Nominal heat output at 80/60ºC max/min kW 639/182 747/212 846/241 945/269 1043/297

Nominal heat output at 40/30ºC max/min kW 682/205 798/239 904/271 1009/303 1114/334

Nominal heat input Hi max/min kW 653/187 764/218 865/247 966/276 1066/305

Efficiency at 80/60ºC %97,8

Efficiency at 40/30ºC %109,4

RAL 40/30 average %108,4

Max. condensate flow l/h 42,4 49,6 56,1 62,7 69,1

Gas consumption G20 max/min (10,9 kWh/m3)m3/h 59,9/17,2 70,1/20,0 79,4/22,7 88,6/25,3 97,8/28

Gas consumption G25 max/min (8,34 kWh/m3)m3/h 78,3/22,4 91,6/26,1 103,7/29,6 115,8/33,1 127,8/36,6

Gas consumption G31 max/min (12,8 kWh/kg) kg/h 51,0/14,6 59,7/17,0 67,6/19,3 75,5/21,6 83,3/23,8

Gas pressure H-gas mbar 20

Gas pressure L-gas mbar 25

Gas pressure LPG mbar 30

Maximum gas pressure mbar 100

Flue gas temperature at 80/60ºC max/min ºC 69/59

Flue gas temperature at 40/30ºC max/min ºC 51/32

Flue gas quantity max/min m3/h 1005/297 1176/346 1332/393 1487/439 1641/485

CO2 level G20-G25 max/min %10,0/10,2

CO2 level G31 max/min %11,0/11,2

NOx level at 80/60 °C max/min mg/kWh 37/22

CO level at 80/60 °C max/min mg/kWh 4/2

Max. permissible flue resistance Pa 150

Water volume l73 97 104 110 117

Water pressure max/min bar 8/1.5

Max. water temperature (High limit thermostat) ºC 100

Maximum temperature setpoint ºC 90

Nominal water flow at dT=20K m3/h 27 32 36 41 45

Hydraulic resistance at nominal flow rate kPa 74 40 45 67 78

Electrical connection V400

Frequency Hz 50

Mains connection fuse A16

IP class - IP00B

Electrical consumption boiler max/min (without pump) W 900/225 1270/320

Weight (empty) kg 1136 1328 1468 1634 1800

Sound Power Level (LWA) dB 68,7

Ionisation current max/min µA 0,52

PH value condensate - 3,2

CE certification code - 0063CR3158

Water connections - DN65 PN16 DN80 PN16

Gas connection - DN50 DN65 PN16

Flue gas connection (DN) mm 300 350 400

Air intake connect. (room sealed use) (DN) mm 250 355

Condensate connection mm 40

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