Eguana AC05U-PP Max Manual de instalación y operación

DO 86073Rev1

AC05U-PP / -SP Max & ACB05-PB Max

Installati n & Startup Manual

F r use nly with battery m dels

•

Pyl ntech US3000C

DO 86073Rev1

Revisi n

Date

Status

Auth r

C mments

1.0

26.July.2022

Draft

RWM

Initial release

DO 86073Rev1

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

The ESS c mp nents described within this manual are intended t be used as part f the Ev lve LFP Max Energy St rage

system and installed per all l cal building c des and regulati ns in additi n t the Nati nal Electrical C de, ANSI/NFPA 70

(f r US) and Canadian Electrical C de (f r Canada).

The f ll wing sub-assembly c mp nents are c vered within this d cument:

ACB05U-PP Master PCS system

ACB05U-SP Sync PCS system

Ev lve PB Battery system

CAUTION: Hazardous Voltages! This inverter contains hazardous voltage and energy that may be lethal. It

may nly be installed by qualified pers nnel wh have read this manual and are familiar with its perati n and

hazards. The f ll wing safety pr cedures sh uld be f ll wed:

Only c nnect the PCS cabinet t a c mpatible electrical service as defined in the m del specificati ns. The PCS must be

c nnected t a dedicated branch circuit in the main electrical panel.

An external disc nnect switch shall be pr vided in the end installati n by thers f r the AC Grid utput circuit.

CAUTION! This e uipment contains high energy lithium batteries. Qualified and trained pers nnel sh uld

wear pr tective cl thing and equipment when w rking inside the battery cabinet and/ r with battery m dules.

CAUTION! The batteries provided with this system must be charged only by the PCS included as part of the

energy storage system. D n t attempt t charge batteries with any ther charger device r c nnect any

devices directly t the DC battery bus.

Ensure pr per electrical gr unding in acc rdance with c de requirements.

Ensure pr per airfl w path f r active c ling.

Never perate system in a manner n t described by this manual.

Only qualified pers nnel sh uld service this pr duct.

Ensure all c vers are securely fastened after installati n is c mplete.

This pr duct must be st red ind rs in an envir nmentally c nditi ned l cati n pri r t installati n, pr tected fr m rain

and exp sure t any hazard us chemicals.

D n t attempt t perate this pr duct if there is any physical evidence f damage t any f the cabinets r internal

c mp nents.

CAUTION! This e uipment is heavy. Mechanical lifts are rec mmended f r safe installati n.

California Proposition 65

WARNING! This pr duct can exp se y u t chemicals including bis (2-ethylhex-yl)phthalate, which is kn wn t

the State f Calif rnia t cause birth defects r ther repr ductive harm. F r m re inf rmati n g t

https://www.p65warnings.ca.gov/.

TABLE OF CONTENTS

1 SAFETY ......................................................................................................................................................................................... 1

1.1

N CASE OF EMERGENCY

.............................................................................................................................................................................. 1

1.2

ATTERY MODULE SAFETY PRECAUTIONS

................................................................................................................................................. 1

1.3

ENERAL SAFETY PRECAUTIONS

................................................................................................................................................................ 2

1.4

ISPOSAL AND

ECYCLING

........................................................................................................................................................................ 2

2 INTRODUCTION .......................................................................................................................................................................... 3

2.1

BOUT THIS

ANUAL

–

ARGET

UDIENCE

............................................................................................................................................ 3

2.2

NSTALLATION

LANNING

YSTEM

OMMISSIONING

UPPORTING

OCUMENTS

......................................................................... 3

2.3

LOSSARY

.................................................................................................................................................................................................... 3

2.4

RODUCT MARKINGS

................................................................................................................................................................................... 3

2.5

PECIAL TOOLS

HARDWARE

................................................................................................................................................................... 3

2.6

NITIAL

NSPECTION OF

ATERIAL

IST

–

TOP LEVEL SYSTEM COMPONENTS

........................................................................................ 4

2.6.1 LFP Max install kit – mechanical parts and manuals.......................................................................................................... 5

2.6.2 LFP Max install kit – battery cables ......................................................................................................................................... 6

3 INSTALLATION SITE PREPARATION .................................................................................................................................... 7

3.1

VERVIEW OF

PCS

AND

ATTERY COMPONENTS

................................................................................................................................... 7

3.2

NSTALLATION

REA

EQUIRED TO

ALL

OUNT THE

ESS: ............................................................................................................... 7

4 PCS AND BATTERY CABINET WALL-MOUNTING INSTRUCTIONS ............................................................................... 8

5 BATTERY MODULE ASSEMBLY ............................................................................................................................................ 10

5.1

ATTERY CABINET GROUND BUS

............................................................................................................................................................. 10

5.2

NEGATIVE

POSITIVE POWER BUS TERMINATIONS

........................................................................................................................ 10

5.3

REPARING BATTERY MODULES FOR INSTALLATION

............................................................................................................................. 11

5.4

OUNTING AND GROUNDING THE BATTERY MODULES IN THE BATTERY CABINET

.............................................................................. 12

5.5

IRING THE BATTERY MODULES

............................................................................................................................................................. 13

5.5.1 Battery module C -/+ jumper cable wiring ...................................................................................................................... 13

5.5.2 BMS communication jumper cable wiring .......................................................................................................................... 13

5.5.3 PCS to BMS communication cable ....................................................................................................................................... 14

6 SYSTEM ELECTRICAL WIRING .............................................................................................................................................. 15

6.1

POWER CONNECTIONS

...................................................................................................................................................................... 15

6.2

XTERNAL

IRCUIT

ROTECTION

EVICE

....................................................................................................................................... 15

6.3

HASSIS

ROUNDING

.............................................................................................................................................................................. 16

7 BATTERY MODULE BMS DEFINITIONS AND OPERATING STATES ............................................................................. 16

8 ESS STARTUP PROCEDURE .................................................................................................................................................. 17

8.1

YSTEM OPERATION

................................................................................................................................................................................. 17

9 PCS DISPLAY PANEL .............................................................................................................................................................. 18

9.1

LED

ISPLAY

NDICATORS

...................................................................................................................................................................... 18

9.2

PCS

DISPLAY PANEL INDICATOR SUMMARY

.......................................................................................................................................... 18

9.3

ERVICE

UTTON

...................................................................................................................................................................................... 18

9.4

ACKUP

OWER

PERATION

................................................................................................................................................................. 19

9.4.1 Backup Power isplay Modes ............................................................................................................................................... 19

9.5

ESTARTING THE BATTERY SYSTEM AFTER LOW BATTERY SHUTDOWN

............................................................................................. 20

10 MAINTENANCE & SERVICE .................................................................................................................................................. 20

11 SERVICEABLE PARTS – BATTERY MODULE REMOVAL/REPLACEMENT ................................................................ 20

12 TROUBLESHOOTING ............................................................................................................................................................ 21

13 DECOMMISSIONING THE ESS ............................................................................................................................................. 21

14 SPECIFICATIONS.................................................................................................................................................................... 22

Table 1: PCS Electrical / Mechanical Ratings ............................................................................................................................... 22

Table 3: Battery Cabinet Electrical / Mechanical Ratings ......................................................................................................... 23

Table 4: Battery Cabinet Field Wiring Ratings – AWG / Torque ........................................................................................... 23

14.1

1741

RID

UPPORT

TILITY

NTERACTIVE

NVERTER

PECIFICATIONS

.......................................................................... 24

Table 5: UL1741 SA grid support functions. ................................................................................................................................ 24

Table 6: SA9 Low and high voltage ride through settings. ..................................................................................................... 24

Table 7: SA10 Low and high frequency ride through settings. ............................................................................................. 25

Table 8: SA11 Ramp rate settings. .................................................................................................................................................. 25

Table 9: SA12 Specified power factor settings. .......................................................................................................................... 26

Table 10: SA13 Volt VAR Mode ....................................................................................................................................................... 27

Table 11: SA14 Frequency-Watt settings. ................................................................................................................................... 28

Table 12: SA15 Volt-Watt Settings. ............................................................................................................................................... 28

14.2

HERMAL PERFORMANCE

HARGE

ISCHARGE

URVES

.............................................................................................................. 29

1 Safety

The c mp nents described by this manual are intended t be used as part f an energy st rage system and installed per all

l cal building c des and regulati ns in additi n t the Nati nal Electrical C de, ANSI/NFPA 70 (f r US) and Canadian

Electrical C de (f r Canada).

Thr ugh ut this manual, the f ll wing symb ls will be used t highlight imp rtant inf rmati n and pr cedures:

Symbol

Definition

Symbol

Definition

WARNING! A dangerous voltage or other

condition exists. Use extreme caution

when performing these tasks.

Meter measurement required.

AUTION! This information is critical to

the safe installation and or operation of the

inverter. Follow these instructions closely.

T rque rating critical t perati n.

NOTE: This statement is important. Follow

instructions closely.

L gin t the rem te m nit ring system f r

perating status

Gr und, GND, PE

1.1 In case of emergency

In all cases:

•

If safe t d s , switch ff the AC breakers (external t the system).

•

C ntact the fire department r ther required emergency resp nse team.

•

Evacuate the area, and if applicable, f ll w y ur emergency evacuati n plan if thers are in pr ximity t the

installed l cati n.

In case of fire:

•

When safe, use a fire extinguisher suitable f r use; including A, B, and C dry chemical fire extinguishers r carb n

di xide extinguishers.

In case of flooding:

•

Stay ut f water if any part f the system r wiring is submerged.

•

D n t attempt t perate batteries that have been submerged in water even after they have been dried.

In case of unusual noise, smell or smoke:

•

If safe t d s , ventilate the area.

1.2 Battery module safety precautions

This pr duct is integrated with Pylt ntech US3000C series battery m dules. Refer t the Pyl ntech pr duct manual f r

c mplete safety instructi ns regarding handling f battery m dules.

EMS

1.3 General safety precautions

Important! Installati n, service, and perating pers nnel must read this d cument in its

entirety, and bserve all safety and installati n pr cedures as described in this manual.

Never perate system in a manner n t described by this manual.

Only qualified pers nnel sh uld service this pr duct.

Ensure all c vers are securely fastened after installati n is c mplete.

Pers nal Pr tective Equipment (PPE) in c mpliance with l cal w rk place safety standards must be

w rn when w rking inside the cabinet.

Risks of Fire

D n t exp se the system t temperatures exceeding 60 degrees Celsius.

Av id installati n in direct sunlight.

D n t st re bjects n t p f the cabinet.

D n t bstruct the airfl w paths f the cabinet air intake.

D n t bstruct the exhaust f cabinet exhaust.

D n t st re c mbustible bjects and c rr sive chemicals directly adjacent t the system.

Risks of Shock

WARNING! Hazardous Voltages.

The Inverter contains hazardous voltage and energy that may be lethal

It may nly be installed by qualified pers nnel wh have read this manual and are familiar with its perati n

and hazards.

Only c nnect the PCS cabinet t a c mpatible electrical service as defined in the m del specificati ns. The

PCS must be c nnected t a dedicated branch circuit in the main electrical panel.

Ensure pr per electrical gr unding in acc rdance with c de requirements.

CAUTION! Both

and

voltage sources are terminated inside this e uipment. Each circuit must be

individually disconnected before servicing

Risks of Damage

The PCS is c nfigured f r the Pyl ntech US3000C battery m dule nly. D n t attempt t c nnect any ther

battery t the system.

D n t c nnect any ther l ads directly t the battery p wer bus.

D n t dr p, tip, r

puncture the cabinet during transp rt and installati n. Visible damage t the cabinet

and/ r internal c mp nents sh uld be rep rted t the manufacturer immediately.

D n t st re this system f r peri ds l nger than six m nths with ut a battery maintenance charge. This may

result in permanent damage t the batteries.

1.4 Disposal and Recycling

D n t disp se f the system r any f the c mp nents within the cabinet. Batteries, electr nics, cables, and

metal parts are recyclable. C nsult y ur municipal waste management auth rity t determine required meth ds

f c mp nent recycling.

2 Introduction

2.1 About this Manual – Target Audience

This manual is intended t be used by qualified service and installati n pers nnel f r the purp ses f pr duct installati n.

This manual c ntains instructi ns f r the installati n f Eguana Ev lve™ energy st rage c mp nents required t assemble

the Ev lve LFP Max ; including the CB. This pr duct is permanently wired t the h me electrical service, and must be

installed by a licensed electrician nly.

2.2 Installation Planning & System Commissioning - Supporting Documents

The Ev lve LFP Max energy st rage system is perated by the Ev lve Hub. Please c nsult the Ev lve Hub Installati n

Manual f r full installati n planning details, including c nduit lay ut plans and sample single line diagrams f r a c mplete

s lar plus st rage system installati n. The Ev lve Hub installati n manual als describes in m re detail the vari us

perating m des and c nfigurati ns f r AC c upled PV s lar plus st rage systems.

A c mplete list f Installer res urces is available at www.eguanatech.c m under the Ev lve™ pr duct banner.

2.3 Glossary

2.4 Product markings

The ratings label is l cated n the b tt m face f each

cabinet. The serial number / date c de labels f r the

system are l cated as sh wn (right) with the fr nt

c vers rem ved.

2.5 Special tools & hardware

The f ll wing t ls are required t c mplete the

installati n f the ESS:

•

T rque wrench

•

17mm s cket wrench (DC- main p wer

c nnecti n).

•

10mm s cket wrench (battery +/- m dule

p wer c nnecti ns).

•

3/8” s cket wrench (DC+ main p wer

c nnecti n).

•

L ad bearing hardware f r wall bracket

m unting. 5/16” (M8)

Term Definiti n Term Definiti n

/ DC

Alternating Current

/ Direct Current

LED

Light Emitting Di de

ARC

Aut Rec very Circuit

/ NO

N rmally Cl sed

/ N rmally Open

CPU

Central Pr cessing Unit

PCS

P wer C ntr l System (Inverter)

EMC

Energy Management C ntr ller

Pr tective Earth

EMS

Energy Management System

Ph t

V ltaic

ESD

Electr static Discharge

Radi Frequency

ESS

Energy St rage System

SOC

State Of Charge (Battery)

GND

Gr und

SOH

State f Health (Battery)

All cabinets:

ratings label

PCS cabinet:

s/n, date c de

Battery cabinet:

s/n, date c de

2.6 Initial Inspection of Material List – top level system components

The system c mp nents supplied with the system are sh wn bel w. Each c mp nent sh uld be inspected visually f r any

damage that may have been caused by shipment. If damage is present, please c ntact y ur l cal distribut r.

Item Eguana P/N Description

1 ACB05U-PP/SP Max PCS cabinet (and c ver)

2 ACB05-PB Max Battery Cabinet (and c ver)

3* --------- Wall m unt rail – PP m del

3* --------- Wall m unt rail – SP m del

4 US3000C 4 battery m dules

5 LFP Max install kit Assembly parts kit, cables, and manuals.

Figure

: Top level system

components.

2.6.1 LFP Max install kit – mechanical parts and manuals

Item Qty Eguana P/N Description

Battery Cabinet

1 1 PB kit Incl. cabinet c upler assembly, tw levelling brackets, and tw plugs

2 8 801003244 Adhesive backed battery m dule pads

3 1 801003757 Battery rack partiti n bracket (includes attached battery retaining clip 801003044)

PCS Cabinet

4 1 LP Max kit

Incl. levelling bracket, cabinet c upler end plate, plug, and PCS

BMS c mmunicati n

cable.

- 1 D c 82013 Ev lve LFP Max Installati n and Startup Manual

- 1 D c 58159 Ev lve LFP Max System Owner’s Manual

SP/PP Max kit

US3000C

Max

kit

Figure

: LFP Max install kit

mechanical parts.

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