EGO CS1600E Manual de usuario
REPAIR GUIDELINE
CHAIN SAW_CS1600E
Version: 1
Issue Date: 2016/01/05
Table of Contents
2
NO.
Contents
Page
1
Troubleshooting
3-4
2
Tool list
5
3
Disassemble the product
6-9
4
Replace PCBA
10-13
5
Replace the motor
14-15
6
Replace the oil tank assembly/ plastic gear
16
7
Assemble the product
17-31
Troubleshooting
3
Problem
Possible Cause
Fault Position
Test & Solution
Fail to start/stop in
running
Weak connection of the
white cable
Battery
connection
terminals (base)
Open the housing, check if the white
cable that connects to the battery
connection terminal was insufficiently
soldered (weak connection), re-solder
the cable and check the function.
Electric assembly is
broken
Electric assembly
Open the housing, replace PCBA
Big deviation of the speed
sensor
Motor assembly
Open the housing, replace the motor
assembly
No oil lubrication
when cutting
Oiling hole in housing was
blocked by debris
Oil hole in
housing
Open the housing, clear the oil hole in
housing.
Oil pumper was blocked
by oil residue
Oil tank assembly
Open the housing, replace the oil tank
assembly
Plastic gear was worn out
Plastic gear
Open the housing, replace the plastic
gear; check and clear the oil hole in the
housing.
Saw chain cannot or
hard to move in guide
bar
Guide bar was worn out
Guide bar
Replace the guide bar
Troubleshooting
4
Problem
Possible Cause
Fault Position
Test & Solution
Saw chains slides on
the sprocket/big
noise
The sprocket was worn
out
Sprocket
Replace the sprocket
Noise
Motor bearing was worn
out
Motor
Open the housing, replace the motor
assembly
Tool List For Repair
5
NO.
Tool List
SPEC
Remark
1
Magnetic bits
2
Electric soldering iron
3
Heat gun
4
Heat shrinkable sleeves
5
Silicon glue
Assist fixing the plug
6
Scissors
To remove the shrinkable sleeve
7
Snap ring pliers
To remove the E-ring
1. Remove the side cover, saw chain and guide bar from the chain saw;
Description
Part Number
SPEC
Side Cover Assembly
2823860001
---
Saw Chain
3810671001
90PX056X(Oregon)
Guide Bar
3705964001
164MLEA041 (Oregon) 400mm (16”)
Disassemble the Product
6
Side Cover Assembly
Saw Chain
Guide Bar
2. Remove the E-ring, Gasket and Sprocket from the motor shaft.
Description
Part Number
Qty.
E-Ring
5660028001
1
Gasket
5660208001
1
Sprocket
3421564001
1
Disassemble the Product
7
E-ring
Sprocket
Gasket
3. Loose the 4 screws to remove the front handle from the housing.
Description
Part Number
Quantity
Tapping Screw
5610042014
4
Front Handle
3127504002
1
Disassemble the Product
8
Right Side
Left Side
4. Loosen the oil tank and disconnect the hook line with the oil tank cover.
5. Loosen the 12 screws in housing to open the housing.
Description
Part Number
Quantity
Tapping Screw
5610042014
12
Disassemble the Product
9
Loosen
Oil Tank Cover Hook Line
Pull
1. Loosen the 4 screws in fan baffle and remove the fan baffle from the motor.
Description
Part Number
Quantity
Tapping Screw
5610042014
4
Fan Baffle
3127502001
1
Replace PCBA
10
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