Edsyn ZD905 Manual de usuario

instruction manual

•COMPLIES WITH MIL-S-45743E, MIL-STD-2000, DOD-STD-2000-1B,

WS6536E AND ESD SPEC, DOD-STD-1686, DOD-HDBK-263

•UL listed

MADE IN THE

U.S.A.

Soldering

Hot Tip

Desoldering

Vacuum

Generator

HOT TIP

DESOLDERING STATION

ZD905

V & HP series

FEATURES

Static Safe

A) Illuminated Power Switch.

B) Temperature Control Knob, indication: 400°F - 800°F.

C) Temperature Regulation Lamps for each Tool.

D) SH230 includes RS199 Cleaning Sponge, LN230 Liner and RS243

Leveling Pad.

E) AC receptacle.

F) 24V controlled output. Desoldering (right)

G)24V controlled output. Soldering (left)

DO NOT INTERCHANGE TOOL CONNECTION.

H) PM100 Vacuum Generator.

I) PD528 holds Tool when not in use.

J) AF110 Vacuum Filter (for ZD905V & ZD905V-11 only), connect to

Vacuum Hose of HT500.

K) Air Pressure input, 60 - 90 psi. (4.1 - 6.2 bar).

L) Set Pots.

SR043

Front Housing

SC581

SR042

Thermal Housing

RS199

RS243

LN230

SH230-1

Tool Pod for HT500

PD528 Replace SC581 Solder Collector

1. Hold the Housing firm and turn Cap counter-clockwise

and pull it away from the Housing.

2. Remove used SC581 and replace with a new one.

3. Reassemble Pod with TOP of the Cap in proper position.

CAUTION:

Over-fillingcancausethermal

shock to the tip or heating el-

ement during tip cleaning.

Cleaning sponge

1. Keep sponge moist by adding

clean water.

2. Replace dirty sponge to prevent

tip contamination during tip

cleaning.

MAINTENANCE

H (For ZD905V series only)

TROUBLE SHOOTING

Symptoms Cause Remedy

Weak or

no vacuum.

Weak or no

vacuum on the

HT500.

Solder does not

adhere to Tip.

Soldering Tip to

Ground resistance

is high

No power

a) Vacuum source not working

properly.

b) Loose fittings or leak along the

line.

a) Dirty or clogged filter.

b) Dirty or leaky valve.

a) Temperature too high,

causing Tip to oxidize.

Poor contact between Tip and

Heater.

Blown Fuse.

a) refer to respective instruction

manuals.

b) All connections are properly in-

stalledandreplacecrackedhoses.

a) Replace filter.

b) Clean parts and replace O-rings.

a) Lower the temperature to 500°F.

CleantheTipandre-tin.Ifproblem

still exists, replace Tip.

Do the Tip Cleaning Procedure

Replace fuse.

SPECIFICATION

• 120V, 60 Hz, 38W-310W

• 24V Controlled Output

• PS902 Power Supply: 4 lbs (1.8 kg)

• PM100 Vacuum Generator: 12 oz. (341 g)

• HT500 Hot Tip Desoldering Tool: 11 oz. (312 g)

• LST10 Soldering Tool: 3 oz. (85 g)

• LST11 Soldering Tool: 3 oz. (85 g)

• Temperature range: 4000F - 8000F (2050C - 4250C)

• Temperature regulation: ±60F (±30C)

• Voltage leakage from tip to ground less than 2 MV

• Tip to ground resistance less than 2 ohm

• Complies with MIL-S-45743E, DOD-STD-2000-1B, MIL-STD-2000,

WS6536E and ESD SPEC, DOD-STD-1686, DOD-HDBK-263.

OPTIONS PA233 Dovetail Extension Bracket allows you to

install additional Tool Pods.

1. Insert Nut into slot on both sides of

existing Dovetail. Use this size Nut.

2. Screw PA233 on top on Dovetail after

inserting Nut into slot.

Problems other than those listed should be corrected at the factory.

Ship both Tool and Power Supply together to:

EDSYN, Inc.

Customer Service

15958 Arminta Street.

Van Nuys, CA 91406-1896

LST10 LST11

Hollow Threaded

Heater Hollow

Heater

LST10 / LST11

LONER ®

24V, 50W Soldering Instrument

3 oz (85 g) made

U S A

LST11

1. MAKE SURE YOUR TOOL IS COOL!

2. Turn RS372 counter-clockwise to remove.

3. Remove old Soldering Tip.

4. Insert new Tip.

5. Install RS372.

soldering tip RS372

Soldering Tip

ESD Safe

CHANGING TIP

LST10

1. MAKE SURE YOUR TOOL IS COOL!

2. Using a TW318 or WT620

(optional)Tip Wrench, turn HC273

counter-clockwise to remove.

3. For Threaded Tips, just screw the

Tip to the heater.

WT620

TIP CARE

1. Plugged-in Tool to 24V temperature controlled Power

Supply & set to desired temperature.

2. TIN the Tip (apply solder) before soldering.

3. Do not rub, bend or file Tip.

4. Always clean the Tip by wiping it against the saturated

sponge.

5. Always RE-TIN the Tip before and after using.

BASIC SOLDERING

1. Allow Tool to heat up.

2. Pre-heat the area to be soldered. Approximately 2

sec. for component leads.

3. With the Tip still in contact with the working area,

apply solder on the working area.

(for solder, ask for SS652 or SS653)

4. Always clean the Tip by wiping it against the edge of

the moist sponge and re-tin.

DESOLDERING

1. Melt solder in the area you want to

desolder.

2. While keeping the solder in a molten state,

use a Desoldering Tool , EDSYN®

SOLDAPULLT® to extract the molten solder.

for "-1"

for "-2"

Connector

TW318

soldering tip HC273

install

remove

SOLDERING TIPS

Iron Plated for long life•Nickel and

Chrome Plated for optimum heat transfer

CONTACT EDSYN FOR MORE SELECTIONS b

Large and heavy tip for

heavy duty soldering.

Fine point tip for SMD

soldering.

.03 (0.8 mm) .48 (12.2 mm)

.06 (1.5 mm) .48 (12.2 mm)

.02 (0.5 mm) 1.13 (28.8 mm)

.07 (2.0 mm) .93 (23.6 mm)

.03 (0.8 mm) .48 (12.2 mm)

.10 (2.5 mm) .74 (18.8 mm)

.06 (1.5 mm) 1.21 (30.7 mm)

.04 (1.0 mm) 1.21 (30.7 mm)

.20 (4.9 mm) .93 (23.6 mm)

.32 (8.3 mm) .97 (21.1 mm)

LT374 Standard Probe

LT375 Standard Spade

LT392 Extra-Long Needle Point

LT394 Extra-Long Spade

LT446 SMD Probe

LT337BC Heavy Duty Terminal Spade

LT223BC Heavy Duty Fine Spade

LT222BC Extra long Needle Point

LT153BH Jumbo Spade

LT155BH Jumbo Angle Spade

SET-UP & REQUIRED ACCESSORIES FOR HEAVY DUTY AND JUMBO TIPS

Apply AN112 or

AN122* Anti-Seize

CompoundtoHeater

and area of Tip con-

tact.

"BC" HEAVY DUTY TIP

AC735 TA350 JUMBO TIP RS351

RS271

*AN122 Anti-Seize Compound comes in

syringe dispenser.

SDS100

METER

FX635

1. Turn on power and set Temperature Control

Knob to 400°F.

2. Using a clean and well tinned Tip, apply a small

amountofsolderontheTip,justenoughtoform

a bead on top of the Tip.

3. Place the center of the thermocouple wire of

the SDS100 on top of the bead.

4. Again, apply a small amount of solder on the

center of the thermo-couple wire, just enough

to embed the center.

5. Adjust LO-Temp. Calibration Pot so the Meter

will read 400°F.

6. Set Temperature Control Knob to 800°F.

7. AdjustHI-Temp.CalibrationPotsotheMeterwill

read 800°F.

AIR MOVEMENT WILL AFFECT THE TEMPERATURE

READING. WORK IN AN AREA WHERE THIS IS

TEMPERATURE CALIBRATION

ASR057 Handle for Tool 1

BSR058 Cord Strain Relief 1

CSR778 Tool Cord Assy. (for LST10) 1

C1 SR250 Tool Cord Assy. (for LST10-1) 1

C2 SR777 Tool Cord Assy. (for LST10-2) 1

DSR103 Heater Element Assembly Kit; O-Ring (e) & Collar (g) Included 1

ESR062 O-Ring 1

FSR063 Vinyl Sleeve 1

GSR064 Collar 1

HLT375 LONER® Standard Spade Tip 1

IHC273 Retaining Collar for tip 1

JRB386 Retaining Bushing 1

KSR525 Hose, Low Static, 1/4 I.D. (sold per foot) 5-1/4"

MSR371 Shrink Tube, 1/4" dia. Clear, (sold per foot) 1/2"

ITEM

NO. PART NO. DESCRIPTION QTY

REQ'D

LST10

SPARE PARTS LIST

ASR057 Handle for Tool 1

BSR058 Cord Strain Relief 1

CSR778 Tool Cord Assy. (for LST11) 1

C1 SR250 Tool Cord Assy. (for LST11-1) 1

C2 SR777 Tool Cord Assy. (for LST11-2) 1

DSR104 Heater Element Assembly Kit; O-Ring (e) & Collar (g) Included 1

ESR062 O-Ring 1

FSR063 Vinyl Sleeve 1

GSR064 Collar 1

HLT375 LONER®Standard Spade Tip 1

IRS382 Retaining Sleeve 1

JRB386 Retaining Bushing 1

KSR525 Hose, Low Static, 1/4 I.D. (sold per foot) 5-1/4"

ITEM

NO. DESCRIPTION QTY

REQ'D

PART NO.

LST11

SPARE PARTS LIST

A) Head Assembly- Includes the primary

filtering system and solder debri cham-

ber.

B) Hot Tip Desoldering Tip- Wide range of

desoldering Tips applicable.

C) Head Shaft- Allows 4-point rotation of

Head Assembly.

D) Trigger- Activates vacuum suction.

E) VacuumHose-LowStaticsiliconehose.

Connects to vacuum source.

F) Connector- To 24 V controlled output.

(for HT500) (for HT500-2)

G) Cleaning Shaft- For cleaning

DesolderingTiporifice:.05(1.3mm)and

.025 (0.6 mm)

HT500 ®

Hot Tip Desoldering Tool

F(for HT500-1)

ADJUSTMENTS

The HT500 Head assembly can be adjusted into varying positions to suit the operator.

While Tool is in the Pod, push

handle down and twist handle

until it locksinto1ofit's4positions.

Twisting counter-clockwise will

permit a 1800turn. Twisting clock-

wise will permit a 900turn.

Note: Head Assembly does not make a full 3600turn

To tilt the Head assembly, loosen (2)

Adjustment Screws. Tilt the Head as-

sembly to desired position. Retighten

Screws.

adjustment

screws

POWER REQUIREMENTS:

•24V

•VACUUM SOURCE

SPECIFICATIONS

• 24V, 50/60 Hz, 70W

• Weight: 11 ozs. (312 g)

• Temperature range of 4000F to 8000F (2050C-4250C)

• Voltage leakage from tip to ground, less than 2 MV

• Tip to ground resistance, less than 2 ohms

• COMPLIES WITH MIL-S-45743E, DOD-STD-2000-1B, WS-6536E and

ESD SPEC, DOD-STD-1686, DOD-HDBK-263

• UL Listed

ESD Safe

3. Apply AN112 (in tube) or AN122 (in syringe) Anti-

Seize Compound before assembling.

INSPECT DAILY

4. Install RS383.

WT619

Tip Wrench

1. Remove RS383. Use WT619.

2. Replace Tip and install new Tip.

1. Whendesolderingsmall

holes on flat areas, tilt

Tool to allow adequate

air flow to lift solder into

chamber.

3. Extra-heavy duty desoldering on a multi-

layeredboard is done by using a Heavy Duty

DesolderingTipandaHi-HeatSolderingTipsimulta-

neously. Although pre-heating of the circuit board

willspeeduptheprocess,itisnotalwaysnecessary.

NOTE: When Tip orifice is blocked,

use a correct size Cleaning Shaft

whilepressingtheTriggertoclearthe

obstruction.

CS468 is .05 in. dia.

CS468-1 is .025 in. dia.

2. When using SMD Tips, heat

uptheconnectionsbyposi-

tioning the Tool perpen-

dicularly. When solder

melts tilt the Tool and de-

press trigger. (SMD Tips are

recomended for HT500 us-

ing external vacuum).

DESOLDERING POINTERS

OPERATION

1. Connect HT500 to 24V power supply and vacuum

source.

2. Press trigger to activate vacuum.

3. Always clean the Tip with wet sponge and

always re-tin (add fresh solder) during and after each

operation.

REPLACING DESOLDERING TIPS

install

remove

Multi-Layered

Board

Heavy Duty

Desoldering Tip

Hot Tip Desoldering Tips

When using a Replace-

ment Desoldering Tip to

desolder small holes on flat

areas,tiltTooltoallowade-

quate air flow to lift solder

into chamber.

When using SMD Tips, heat

up the connections by

positioning the Tool

perpendicularly. When

solder melts, tilt the Tool

and depress trigger.

ZD12 .03 1/32 0.8

ZD13 .04 3/64 1.0

ZD14 .06 1/16 1.5 .50 1/2 12.7

ZD18 .07 5/16 1.8

ZD19 .12 1/8 3.2

ZD08 .03 1/32 0.8

ZD10 .04 3/64 1.0 .44 7/16 11.8

ZD11 .06 1/16 1.5

ZD107 .02 1/64 0.5

ZD112 .03 1/32 0.8 .48 31/64 12.2

ZD113 .04 3/64 1.0

ZD111 .03 1/32 .08 1.22 17/32 31

ZD25 .03 1/32 0.8

ZD26 .04 3/64 1.0 .39 32/64 9.9

ZD27 .07 5/16 1.7

ZD57 .10 7/64 2.5

ZD58 .13 1/8 3.2

ZD60 .15 5/32 3.8 .55 9/16 13.9

ZD61 .25 1/4 4.5

mmin.

in. B

HOLE DIAMETER in. in.

PART

NO. mm

Fractional dimensions are approx.

DESCRIPTION

HOLE

DIA.

HOLE

DIA.

Medium Life

(High Heat Transfer)

HOLE

DIA.

SMD**

(FOR ZD505/905 series)

Replacement*

Funnel

Long

Funnel

To reach deep, dense and

compact areas, use a Long

Funnel tip

Extra-heavy duty desolder-

ingonamulti-layeredboard

is done by using a Medium

Life Desoldering Tip.

HOLE

DIA.

Long Life

(Low Heat Transfer)

in. in. mm in. in mm

ZD28 .03 1/32 .08

ZD29 .04 3/64 1.0

ZD30 .06 1/16 1.5

in. in. mm .30 5/16 7.6

ZD70

.08 3/32 2.0

ZD71

PART

NO.

HOLE DIAMETER

DESCRIPTION

HOLE

DIA.

Economy**

Surface

Sweep** W

Hot Tip Desoldering Tip

Replacement

Desoldering Tip

SMD Desoldering Tip

Medium & Long Life

Desoldering Tip

Hole Dia. = .06 in.

Side Sweep**

Hole Dia. = .06 in.

*Tin New Iron Tips at Low Temperaturebefore using.

**Non-Plated Alloy

Hot Tip set-up

Heater Set-up

Side Sweep Tips al-

lows removal of sol-

derfromthecompo-

nent side of the

board.

Surface Sweep Tips re-

movesexcesssolderon

pads for flatter surface,

prior to SMD remount-

ing.

RS383

Retaining

Sleeve

AC736

Tip Adapter

HT01

AC737

Accumulator

Bushing

Side Sweep

Desoldering Tip HC273

Threaded

Retaining

Collar

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