Edelbrock 5782 Manual de usuario

EDELBROCK CAT-BACK EXHAUST SYSTEMS

for 1999-2002 5.4L Ford Expedition 2 & 4 WD

Catalog #5782

INSTALLATION INSTRUCTIONS

PleasestudytheseinstructionscarefullybeforeinstallingyournewCat-BackExhaustSystem. Ifyouhaveanyquestionsorproblems,

please contact our Technical Hotline at:1-800-416-8628, 7:00 am to 5:00 pm, Monday through Friday, Pacific Standard Time or

e-mail us at [email protected]. Please fill out and mail your warranty card.

Suggested tools needed for installation:

❑3/8” ratchet with SAE and metric sockets.

❑9/16” & 15mm wrench

❑Jackstands and jack

❑Liquid penetrant and rubber lubricant

DISASSEMBLY

1. Raise vehicle and support with proper jackstands for

the weight, leaving the suspension hanging.

2. Usecautionaroundhotexhaustsystemstoavoidburns.

3. Use penetrating oil on all nuts and bolts.

4. Remove the bolts and clamps from the system and

lubricate the rubber hangers.

5. Use a long pry bar to pull the rubber hangers off of the

pipe hangers.

6. Remove the old system. In some cases, you will find it

easier to cut the overaxle pipe to remove it.

ASSEMBLY

1. AlignnotchinI-pipesupplied withaligningpin infactory

assembly, then clamp the intermediate pipe to the

catalytic converter Y-pipe assembly with the stock

clamp or 2-1/2” clamp provided and just snug it so you

can adjust the pipe easily on the catalytic Y-pipe

assembly.

2. Slip the muffler onto the intermediate pipe with a 3”

clamp on the front. The offset of the muffler is the inlet

(front) on these vehicles. Snug the clamp so you can

adjust the pipes.

3. Install muffler hanger/clamp assembly #23-4033 into

stock rubber hangers.

4. Install overaxle pipe into muffler and rear hanger clamp

onto the stock rubber hanger. Install tailpipe into rear

hanger clamp assembly.

5. Working from the front of the system, align and tighten

each pipe from the cat-back.

6. Checkforclearanceto body, frame, and driveline as you

tighten the system from front to rear.

Note: Ford uses two different length rubber hangers to

support the exhaust system depending on the year of

the vehicle. You may find it necessary to lower the

overaxle pipe away from the frame. This can be done

by installing the two thick 3/8” washers between the

frameand thefactoryexhaust supportbracketbolted to

the frame.

7. Check for leaks and correct, if necessary.

PARTS LIST

Qty. Part # Description Qty. Part # Description

❑ 125-5506 Muffler ❑123-4034 HangerAssembly

❑125-3135 I-PipeAssembly ❑146-5185 2-1/2” U-Clamp

❑125-3136 Overaxle pipe ❑146-5186 3” U-Clamp

❑125-3137 TailPipe ❑282-7231 3/8 I.D. Washers (Spacers)

❑123-4033 HangerAssembly

Edelbrock Corporation

2700 California Street

Torrance, CA 90503

Toll-Free Tech Line: 1-800-416-8628

Office: 310-781-2222

Tech E-Mail: [email protected]

WARNING: Exhaust gas contains carbon monoxide, a deadly invisible gas. Correct any leaks before driving.

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