ECOVOLVE ED8000 Manual de servicio
ED800 BATTERY HI-TIP DUMPER
OPERATOR’S HANDBOOK
THIS OPERATORS HANDBOOK contains information for operating the ED800.
This operator’s hand book must be stored in the manual holder on the machine.
A full and comprehensive instruction guide can also be found in the owners manual
that is supplied with the truck.
The OWNERS MANUAL contains more detailed and complete information about the
operation, maintenance, transport, servicing and technical data for the ED800.
Manufacturer : Ecovolve
Model : ED800
Serial number : ....................................
Date: .............................................
Contents
5.
7.
8.
6.
4.
3.
Safety
Safetyregulations...............................................................
Decalwarningsymbols .........................................................
Overview
Operatorsplatformandsafetyrails ................................................
Dashboardcontrols ...............................................................
Tillerheadcontrols ...............................................................
Operation
Operating the truck ...............................................................
Parking ...........................................................................
Batterydischarge .................................................................
Charging
Chargingthebattery ...............................................................
IC1200batterychargeroverview....................................................
Transportation
Transportingthetruck .............................................................
Technical data
ED800Metricmeasurements .......................................................
ED800Imperialmeasurements .....................................................
Operators daily checklist
Dailychecklist .....................................................................
CE Certicate
ED800DOCCerticate ............................................................
16
17
15
11
12
10
8
6
7
3
5
14
2
2.
4
9
1.
DANGER! / WARNING! Indicates a hazardous situation which
if not avoided will result in serious
injury or death.
CAUTION Indicates a hazardous situation which
if not avoided could result in minor or
moderate injury.
ELECTRICAL WARNING Indicates a hazardous situation which
if not avoided will result in serious
injury or death.
CRUSH POINT WARNING Indicates a hazardous situation which
if not avoided will result in serious
injury or death.
WHEEL CRUSH WARNING Indicates a hazardous situation which
if not avoided will result in serious
injury.
Safety regulations
Always follow the warnings contained within this operators handbook and on the ED800 to
avoid incidents and accidents from occuring unnecessarily.
The following symbols and the signal words DANGER, WARNING, CAUTION and ELECTRICAL
WARNING indicate hazards and instructions.
Warning symbols.
Obey all the safety messages that follow these symbols to avoid injury:
Safety shoes must always be worn when operating the truck to avoid personal injury.
For all other PPE requirements, follow the guidelines issued by the specic site that
the truck is being operated on.
Operator’s personal protective equipment (PPE)
Safety
2
Decal warning symbols
Safety
Indicate change of direction by using
hand signals.
Danger! Dont drive with the skip in the
raised position.
Do NOT powerwash
Danger! Stand clear while the machine is
being loaded.
Danger! When unloading the skip in the
raised position keep clear of the risk zone.
Warning! Dont exceed the max load
rating 800KG / 1763lbs.
Danger! Risk of over turning on max
gradient of 10º.
Danger! Dont empty the skip on steep
gradients.
Drivable uphill/downhill on a Max
gradient of 15º.
3
Operators platform and safety rails
The following section is an overview of the
operators platform and safety rails.
All operators must read and fully understand
the instructions before operating the truck.
CAUTION
Operators platform
The truck has a 2 position platform for the operator to stand on when operating the machine.
In the raised position the operator can walk behind the truck (g 1). In the lowered position the
operator can operate the truck while standing on the platform (g 2).
The truck will default to walk mode speed (4 km/h) when the platform is in the raised position..
Overview
4
Safety rails
Every truck is equipped with foldaway safety rails for the protection of the operator.
Ensure that the safety rails are locked in the raised position when using the operators platform.
To lock the safety rails in place, raise the rails up and turn the lock to secure them (g 4).
The platform in the
raised position.
The platform in the
lowered position
FIG 2
FIG 1
The safety rail in the
lowered position. The safety rail locked
in the raised position.
FIG 3 FIG 4
Overview
5
Dashboard controls
The following section is an overview of the
dashboard controls. All operators must read and
fully understand the instructions before operating the
truck.
CAUTION
Multi function display.
FIG 1 FIG 2 FIG 3
Key ignition switch Emergency stop button.
FIG 4
FIG 5
Hi tip skip function lever. Light switch
Up = On | Down = O
FIG 6
Location of the wheel
chock.
6
Overview
Flashing Beacon &
Motion Buzzer ON/OFF
Switch
EMR Reverse Protection
Switch.
Horn Switch: Pressed IN
will sound horn.
Traction paddles. Used
to drive the dumper.
Tiller head controls
The following section is an overview of the
tiller head controls.
All operators must read and fully understand the
instructions before operating the truck.
CAUTION
Traction paddles.
UP =Forward
DOWN = Reverse.
Speed Switch. Two
options SLOW and FAST.
FIG 7 EMR Reverse Protection Switch.
As a safety feature, if the truck is being operated in reverse
and the operator collides with an object, their body will
engage the large red EMR reverse protection switch (g 7).
This will automatically bring the truck to a stop and safely
move the machine forward.
FIG 1FIG 2 FIG 3
FIG 4 FIG 5FIG 6
7
Operating the truck
Switching on the truck
• Ensure the tiller head is in the central position and disengage the emergency stop button.
• Insert the key into the key switch and turn clockwise from the zero position
to position “II” and hold for 3 seconds. The traction wheel will reset.
• The display unit will display the battery discharge status.
• The electrical system is switched on and the truck is ready for operation.
Switching o the truck
• Ensure the truck is at a complete stop.
• Turn the key anticlockwise to the zero position.
• Engage the emergency stop button.
• The electrical system is switched o and the parking brake is applied.
Driving
• For forward motion the traction paddles are pressed upwards. When the traction
paddles are released the machine slows down to a standstill and the brakes are applied.
• For reverse motion the traction paddles are pressed downwards. When the traction
paddles are released the machine slows down to a standstill and the brakes are applied..
• The speed of the truck depends on set position of the speed control switch and if the
operators platform is in use.
Operating speeds
The truck has 3 operating speeds
• Creeper mode under 1 kph: Engaged when the hi tip function is activated.
• Walking mode under 4kph: Engaged when the operators platform is in the raised
position.
• Full mode 7kph: Engaged when the operators platform is in the lowered position.
• The operator can also manually select the slower or faster speed using the speed switch
located on the tiller head.
Operation
Operation
8
Beacon
�For safety purposes the truck is equipped with a ashing beacon and motion
buzzer.
�This can be activated using the switch on the left hand side of the tiller head.
Horn
�The horn is used as a warning signal, for instance at junctions and blindspots.
�The horn is situated on the top center of the tiller head.
Operating the hi tip skip functions
The truck is equipped with a high tip function.
The skip lever is located on the dashboard which
operates all the functions of the skip.
The skip lever functions in four positions.
�
Tilting the skip FORWARD:
Push the lever to the RIGHT.
�
Tilting the skip BACK:
Push the lever to the LEFT.
�
RAISE the skip:
Pull the lever BACK.
�
LOWER the skip:
Push the lever FORWARD.
Operating the Emergency stop button
�Press the emergency stop button to immediately shut down all powered functions.
Use the emergency stop button in the event of a malfunction of controls or a dangerous
situation.
�The emergency stop button is situated on the dashboard.
Emergency stop button in normal operation
�Pull the actuation knob of the emergency stop button upwards.
The emergency stop button is unlocked.
The truck is ready for operation.
�Push the actuation knob of the emergency stop button downwards.
The electrical system of the truck is switched o.
The driving, steering and lifting functions of the truck are deactivated.
The brake remains active.
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