EcoFast D600 Manual de usuario
Ecofast Environmental UK Ltd
1
Product Manual
D600 – Food Waste Dehydra
Mini Dewaterer
Version
V1.
2
Ecofast Environmental UK Ltd
2
Model Number
Serial Number
Table of contents
PRODUCT DIMENSIONS 3
IMPORTANT NOTICE 3
HEALTH & SAFETY 4
INSTALLATION INSTRUCTIONS 5
WATER & WASTE CONNECTIONS 5
ELECTRICAL INSTALLATION 6
OPERATOR INSTRUCTIONS 8
WARRANTY DETAILS ERROR! BOOKMARK NOT DEFINED.
TROUBLE SHOOTING & FAULT FINDING 13-14
ERROR FAULT CODES ERROR! BOOKMARK NOT DEFINED.
SPARES PARTS & EXPLODED DIAGRAMS 14
CE CERTIFICATE OF CONFORMANCE 18
TESTING & APPROVALS 19
WHERE TO FIND FURTHER HELP / CONTACT DETAILS 26
DISPOSAL OF MACHINE / END OF LIFE ACTIONS 27
D600
E
xample
60
-
05
-
22
-
001
Ecofast Environmental UK Ltd
3
Heavy Duty castors
for ease of
installation, cleaning
& servicing
Recovered
Wastewater
Macerated
food waste
inlet (from
macerator)
Product Dimensions
Operator Control Panel
Food waste receptacle /
collection bin (20l)
Hot water supply
Ecofast Environmental UK Ltd
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Important Notice
This manual constitutes an integral part of the product and must always be readily available. The
manufacturer reserves the right to update the manual with modifications or upgrades without notice.
All tasks detailed in this product manual must be undertaken by qualified personnel.
The machine should not be operated without having read and understood the user manual beforehand,
misuse of the machine can result in damage to the machine and the warranty being void.
Health & Safety
These signs are actively used in this Product manual and on the product itself.
Attention Live parts
Isolate the power and unplug the machine
Wear gloves
Wear foot protection
Technical Details
D600R Mini Dewaterer Mark III (DxWxH)
D1000 Dewaterer Dimensions (mm)
EXCLUDING THE CONTROL PANEL
DIMENSIONS
719x600x715
Water connections –
1 x Cold Water
1 x Hot water for cleaning system only
15mm with ¾ standard hose connections
Water Consumption (flow rate) Cold Water 8-10 litres per minute
Water Consumption (flow rate) Hot Water 3 litres per cleaning cycle
Discharge height (mm) 207
Discharge size (mm & inches) 50 / 2”
Capacity (Food Waste) per minute / hour (kg) 13 / 800
Air-break Supplied as standard
Weight (kg) 128
Decibels (dB) 63-70
Electrical Phase 3
Motor voltage (v) 380-415
Motor frequency (Hz) 50
Motor kilowatt (kW) – Macerator / Disposer BY OTHERS
Motor kilowatt (kW) – Pump 0.75
Motor kilowatt (kW) – Dewaterer 1.1
Total kilowatt (kW) 1.85
Amps 16
Electrical Connection (see installation guide) Flying leads to be hard wired to site connection
Cutlery Saver Supplied as standard
Ecofast Environmental UK Ltd
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Installation Instructions
After Unpacking and locating the machine to it’s operation area;
Water & Waste Connections (local regulations apply).
Both the cold water and hot water connections are colour coded and come with colour coded water
hoses. These have standard European washing machine fittings (3/4” threaded connections) and must
have a 3 bar pressure (±0.5 bar) water supply. High water pressure & temperature could prevent the unit
working.
Water connections should be located within 1 meter of the installation location prior to final positioning
of the machine. Hot water suppliers need to be supplied via a braked tank and supplied at a
temperature between 30-50°C. Cold water supply dependant on model purchased.
The waste connection is a standard 2” or ∅63mm pipe fitting. We suggest using a rubber straight
connector between the WasteStation and the site plumbing fittings. This will avoid any issues between
types of fittings used.
The size of the product outlet must not be reduced, the drainpipe should run into 54mm outside
diameter pipe work as far as its junction with the main pipe or outside manhole connection. The length
of run between the machine and the main junction must be kept to a minimum and the pipe run must
have a fall of at least 1° fall.
A running trap should be fitted, although “P” or “S” type traps
should not be used . Do not use bottle traps. Changes of direction
should be made by swept bends not elbows and cleaning eyes
should be fitted where possible, in accordance with standard
plumbing practice.
Copper pipe and compression fittings should be used, but plastic tubing is acceptable to most drainage
authorities.
The WasteStations must have an independent waste pipe, which does not also serve sinks,
dishwashers and similar equipment.
Ensure the foot mechanism is
lowered into the correct position
ensuring the WasteStation wheels
are not in contact with the floor and
the unit cannot move.
Ecofast Environmental UK Ltd
6
The drainpipe to be installed must slope downwards by 1% and fitted without a trap. It is not suggested
these machines can be fitted with Grease Recovery Units (GRU’s) but should be installed upstream of
the sites grease trap.
Water flow sensors: these sensors prevent the machine from operating without water. If there is no
water to either of the sensors a message will be displayed on the display screen.
Electrical Installation
IMPORTANT: All electrical installations must be performed by a qualified electrician in accordance with
IEE Codes of Practice.
For safety reasons these instructions must be followed. Any deviation from these instructions will result
in a breach of conditions of sale and voiding the warranty contract.
Examine the rating plate located as shown below to ensure that the characteristics shown are correct
for the supply available.
Wastewater outlet
Example of a 2”/50mm rubber straight
connector
Hot
water
connectio
n for the cycling
cycle
Macerated waste
inlet
Location & example of the serial rating plate
Ecofast Environmental UK Ltd
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The supply cable fitted is the minimum required for connection to the mains supply. Site conditions may
vary with additional length of cable run, encapsulation in trunking, bunched with other cables etc.
Should this apply, the electrician must alter the cable accordingly. The system should be connected to
a suitable 3-phase fused isolator providing at least 3mm separation in all poles.
The system should be connected to a 30A fused isolator providing at least 3mm separation in all poles.
The below illustrates typical fuse ratings for an ambient temperature of 25 to 35°C. Should the
environment temperature be greater than this, adjust accordingly.
Voltage Full Input kW Fuse Rating per Phase
400 –3– 50 1.85 16 Amps
The supply to the machine must also be protected by a 30mA RCD.
WARNING: This machine must be earthed.
If the supply cord becomes damaged it must be replaced by qualified electrician in order to avoid a
hazard.
Phase Sensor: the machine has a phase sensor to prevent the incorrect operation of the machine. In the
event of the phases being in the incorrect orientation the machine will not operate and a “incorrect
phase” message is displayed on the display screen.
Operator Control Panel. This panel comes prewired and needs to be mounted approximately, within 1
meter of where the operator will be working. The control panel needs to be set back from the operating
area to prevent damage to the buttons or screen.
DO NOT USE SHARP ITEMS TO OPERATE THE BUTTONS OR SCREEN.
Connecting the macerator.
The macerator motor must be a 3 phase machine to enable it to operate with the Ecofast Mini
Dewaterer. Before connecting a NON Ecofast macerator, please discuss with Ecofast.
1. The motor cable is identified as cable M1 from the dewaterer.
2. The Lid Safety interlock (FC1) needs to be wired into the main enclosure control panel
as detailed in the wiring diagram (EC060048A). This safety interlock should needs to
switch at 24voltsDC.
3. The solenoid valve (YV3) is 24vDC and the cable is prewired to the control panel and
the push terminals need to be connected to the solenoid spade terminals.
4. The Flow valve (SP2) is 24vDC and the cable is prewired to the control panel and the
push terminals need to be connected to the solenoid spade terminals.
TESTING
Check finally that all supply connections are correctly made and soundly fixed, that nothing has been
left in the grinding chamber, that the rotor is free to rotate and that the baffle interlock is in the correct
position.
The machine is now ready to operate!
Ecofast Environmental UK Ltd
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WARNING – DO NOT
Tamper with the machine in any way
Insert anything but food waste into the hopper
Wash the machine by pressure jet
Use the machine in area with open flames
Operate the emergency button except in case of danger
Remove the identification label
Pour any kind of soap, detergent or Fats Oils & Grease (FOG) into the hopper
Wash the lid in the washing machine
Use the machine wearing loose fitting clothing such as with large sleeves, scarves,
ties, bracelets, necklaces
Sit on the machine or lay heavy objects on it
Leave anything in the hopper after use
Removing the baffle
–
ECOFAST
SYSTEM ONLY
Operator Instructions
Operating the Machine
Make sure the display shows “ready”
1. Press and hold the green button: the automatic cycle starts and display shows
“WORKING”
2. Introduce the food waste into the hopper at a steady pace. The machine can cope with
The cycle automatically stops in a default time or by pressing the red button. When the
display shows “stopping” don’t introduce any food into the hopper and wait for the
cycle to stop. Immediately after the machine has stopped it will undertake a quick
automatic cleaning cycle before fully stopping.
Cleaning the Machine
At the end of the day, make sure the display shows “ready”
1. Open the baffle and ensure any left-over food waste is cleaned form the underside of
the baffle and inside the cutting chamber, rinse with warm water if needed.
2. Remove the bin with the dewatered food waste and replace with an empty bin. This will
ensure no water is introduced into the dewatered food waste.
3. Press and hold the blue cleaning button: the cleaning cycle will begin; the display will
register the “CLEANING” message.
4. Clean and dry the external surfaces of the machine with a cloth ready for the next
operation.
Ecofast Environmental UK Ltd
9
This
D
6
00
R
Mini Dewaterer
food waste management
system and all Ecofast’s products are designed to be
operated inside a commercial kitchen or utility
environment and MUST NOT be exposed to
environmental elements.
The machine should be operator in conditions
between 5°C to 35°C and between 20% to 80%
humidity.
Do not
sit or place heavy objects on
the machine.
Correct positioning of the operator
when using this machine.
Operation
of the Ecofast
products must
by
an competent operator who has
read this manual or
undertaken the online training (the link is available by emailing info@ecofastuk.com).
Stopping the Machine
Once the food waste has been disposed of and the machine needs to be stopped simply press the stop
button and the display will indicate the below message.
The machine will continue to run for a few seconds before
initiating its rinse cycle.
The rinse cycle is initiated automatically after each operation cycle to
prevent any obstructions being left in the macerating chamber, pump, dewaterer or the pipes.
Ecofast Environmental UK Ltd
10
The machine is intended to process food waste only.
Always process a mixture of materials and not just one type, especially if it is a dry material. Dry
material must be fed into the hopper slowly to avoid blockages.
The following are considered improper use of this machinery:
Inserting in the hopper material other than food waste
Washing the machine by pressure jet
Installing and use the machine in area with high dust concentration or oily substances
suspended in the air
Installing and use the machine in open air
Installing and use the machine in potentially explosive atmosphere or in area with open
flames
Tampering the machine in any way
Operating the emergency button in absence of a real danger
Removing the identification label
Pouring any kind of soap or detergent into the hopper
Washing the lid in the washing machine
Using the machine wearing dresses with large sleeves, scarves, ties, bracelets and
necklaces
Bin Full.
The system operates a sensor that monitors the level of the dewatered food waste to prevent over
filling.
If the bin full message is displayed on the operator display, the machine will stop working to
prevent over filling.
Replace the bin with an empty one and press the start button to reset and restart the machine.
Once the operation has finished and the rinse cycle is initiated, there is a very fine spray that
activates to clean the waste ejector. This will not alter the overall dewatered food waste is it is a
very fine spray – refer to Cleaning of the machine for end of day procedure.
Emergency Stop Button is only to be used in an emergency & not as a way to stop the machine
during normal operation. This isolates the machine and prevents any cleaning function taking place.
Operator Control Panel
Operator display indicating the system activity
Start button – press and hold to initiate
Stop button – press and hold to initiate
Cleaning button - to be used at the end of each day
Emergency Stop Button
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