ECKELMANN UA 410 D Manual de usuario

Firmware V1.40 - Doku 2.1 06. April 2016

Operating instruction

UA 410 D Case Controller

Controller for discounter and for thermostatic expansion valves - Version V1.40

Firmware V1.40 - Doku 2.1 06. April 2016

Eckelmann Gruppe

Eckelmann AG

Business Unit Refrigeration and Building Management Systems

Berliner Straße 161

65205 Wiesbaden, Germany

Telephone +49 611 7103-0

Fax +49 611 7103-133

[email protected]

www.eckelmann.de

Board of Directors:

Dr.-Ing. Gerd Eckelmann (Vorsitzender), Dipl.-Ing. Peter Frankenbach, Dr.-Ing. Frank-Thomas Mellert,

Dr.-Ing. Marco Münchhof, Dr.-Ing. Frank Uhlemann

Chairman of the supervisory board:

Hubertus G. Krossa

Registration court / registration number

District court Wiesbaden, Germany

HRB 12636

Before commissioning and use, please check that this is the latest version of the document.

With the publication of a new version of the documentation, all previous versions lose their validity.

Errors and technical modifications are expressly reserved.

The current operating manual and information such as data sheets, more detailed documentation and FAQs are

available for you on-line in E°EDP (Eckelmann ° Electronic Documentation Platform) at

www.eckelmann.de/elds

You reach all relevant documents for this component directly using the QR code:

Information on safety and connection instructions

are described in detail in chapter 1 ”Industrial safety notes”.

All rights to any use whatever, utilisation, further development, forwarding and creation of copies remain with

the Eckelmann AG company.

In particular, neither the contract partners of Eckelmann AG nor other users have the right to distribute or mar

ket the IT programs/program parts or modified or edited versions without express written permission. To some

extent, names of products/goods or designations are protected for the respective manufacturer (registered

trademarks etc.); in any case, no guarantee is assumed for their free availability/permission to use them. The

information provided in the description is given independently of any existing patent protection or other third-

party rights.

Firmware V1.40 - Doku 2.1 06. April 2016

Conventions 1.....................................................................

Explanation of 'General Instructions' 1.................................................

Explanation of 'Safety Instructions and Hazard Warnings' 1..............................

Warning Signs and Symbols Employed 2..............................................

1 Safety instructions 3.....................................................

1.1 Disclaimer in the event of non-compliance 4.................................

1.2 Personnel requirements, requirements on staff 4.............................

1.3 Intended use 5...........................................................

1.4 BGV A3 - Five safety rules 5...............................................

1.5 Electrostatic sensitive devices (ESDs) 6.....................................

1.5.1 ESD - Rules for handling and working 6.....................................

1.6 Abbreviations used 6......................................................

2 System Design of UA 410 D 7............................................

2.1 Application 7.............................................................

2.2 Hardware 8..............................................................

2.3 New features compared to previous versions 9...............................

3 Application of UA 410 D 11................................................

3.1 Versions 11...............................................................

3.2 Controller type 12..........................................................

3.3 Version update 13.........................................................

4 Function of UA 410 D 15..................................................

4.1 Selection of the temperature sensors 15......................................

4.1.1 Required and optional sensors 16...........................................

4.2 Controller function 17......................................................

4.2.1 Cooling 17................................................................

4.2.2 Compressor control 18.....................................................

4.2.2.1 Control by temperature according to majority 18...............................

4.2.2.2 Antifreeze protection 18....................................................

4.2.2.3 Control by pressure switch with neutral zone 19...............................

4.2.2.4 Disabling compressors 19..................................................

4.2.2.5 Limiting compressor starts 19...............................................

4.2.2.6 Compressor load/unload delay 19...........................................

4.2.2.7 Forced actuation (bypass interval) 20........................................

4.2.2.8 On-off control by all supply air sensors 20....................................

ii Firmware V1.40 - Doku 2.1 06. April 2016

4.2.2.9 On-off control by room air sensor 22.........................................

4.2.2.10 Continuous running monitoring 23...........................................

4.2.2.11 Two temperature zones 23..................................................

4.2.3 Defrosting 24..............................................................

4.2.4 Fan control with case controllers 27..........................................

4.2.5 Fan control with coldroom controllers 28......................................

4.2.6 Door contact 30...........................................................

4.2.7 Setpoint toggle (day/night operation) 30......................................

4.2.8 Lighting control 30.........................................................

4.2.9 Archiving operating data 32.................................................

4.2.9.1 Temperature recording 32..................................................

4.2.9.2 Temperature recording to EU Regulation 37/2005 32...........................

4.2.10 Real time clock 32.........................................................

5 Installation and Startup of UA 410 D 33.....................................

5.1 Installation 33.............................................................

5.1.1 DIN rail mounting of the controller for discounter 33............................

5.1.1.1 Mounting on the DIN rail 34.................................................

5.1.1.2 Disassembling from the DIN rail 35...........................................

5.1.2 Handling of the spring terminals 36..........................................

5.2 Basic configuration 37......................................................

5.3 Setting CAN bus address 38................................................

5.4 Setting the controller type 39................................................

5.5 Terminal assignment for 230 V AC power supply 40............................

5.5.1 Status LEDs 41............................................................

5.6 Basic configuration of the controller 42.......................................

5.6.1 Naming of the controller 46.................................................

5.7 Restart - restart of the controller 46..........................................

5.8 First start / reset controller to factory settings 46...............................

5.9 Maintenance and battery replacement 47.....................................

5.10 Firmware Update 49.......................................................

5.10.1 Firmware Update requirements 49...........................................

5.10.2 Uploading the firmware update 52...........................................

5.10.3 Rectification of driver problems 54...........................................

iii

Firmware V1.40 - Doku 2.1 06. April 2016

6 Pin and Terminal Assignments of UA 410 D 55..............................

6.1 Terminal diagram 55.......................................................

6.2 Terminal assignment of the 230 V AC power supply 56.........................

6.3 Terminal assignment of the 230 V AC relay outputs 57.........................

6.4 Mode of operation of the relay and transistor outputs 58........................

6.5 Terminal assignment of the 230 V AC digital inputs 59.........................

6.6 Terminal assignment of the 0..10 V analogue outputs 60.......................

6.7 Terminal assignment of the CAN bus 61......................................

6.8 Terminal assignment of the 24 V DC transistor outputs 62......................

6.9 Terminal assignment of the DISPLAY interface 63.............................

6.10 Terminal assignment of the 4..20 mA analogue inputs 63.......................

6.11 Terminal assignment of the analogue inputs of temperature sensors 64..........

6.11.1 Sensor identification 65.....................................................

6.12 Terminal assignment of the USB interface 65.................................

7 Operation of UA 410 D 67.................................................

7.1 Operation possibilities 67...................................................

7.2 Local operation with a BT 300 x operator interface 68..........................

7.2.1 Lock-down of the setpoint change 68........................................

7.3 Remote control via a terminal 69.............................................

7.3.1 Menus and operating screens 70............................................

7.3.2 Calling the controller menu via remote control 72..............................

7.3.2.1 System Centre CI 4x00 73..................................................

7.3.2.2 Store computer CI 3x00 / operator terminal AL 300 73..........................

7.3.3 Deactivating the input lock-down 74..........................................

7.3.3.1 System centre CI 4x00 74..................................................

7.3.3.2 Store computer CI 3x00 / operator terminal AL 300 74..........................

7.3.4 Activating service mode 75.................................................

7.3.4.1 System centre CI 4x00 75..................................................

7.3.4.2 Store computer CI 3x00 75.................................................

iv Firmware V1.40 - Doku 2.1 06. April 2016

8 Menu structure UA 410 D 77...............................................

8.1 Contr. type UA 111 X - Menu tree 77........................................

8.1.1 Menu 0 Main menu 79.....................................................

8.1.2 Menu 1 Actual Values 79...................................................

8.1.3 Menu 2 Setpoints 82.......................................................

8.1.4 Menu 3 Clock 86..........................................................

8.1.5 Menu 4 Messages 87......................................................

8.1.6 Menu 5 Archive 88.........................................................

8.1.7 Menu 6 Configuration 89...................................................

8.2 Contr. type UA 111 XP - Menu tree 92.......................................

8.2.1 Menu 0 Main menu 94.....................................................

8.2.2 Menu 1 Actual Values 94...................................................

8.2.3 Menu 2 Setpoints 97.......................................................

8.2.4 Menu 3 Clock 101..........................................................

8.2.5 Menu 4 Messages 102......................................................

8.2.6 Menu 5 Archive 103.........................................................

8.2.7 Menu 6 Configuration 104...................................................

8.3 Controller type UR 141 - Menu tree 107.......................................

8.3.1 Menu 0 Main menu 109.....................................................

8.3.2 Menu 1 Actual Values 109...................................................

8.3.3 Menu 2 Setpoints 112.......................................................

8.3.4 Menu 3 Clock 116..........................................................

8.3.5 Menu 4 Messages 118......................................................

8.3.6 Menu 5 Archive 119.........................................................

8.3.7 Menu 6 Configuration 119...................................................

9 Decommissioning and disposal 123.........................................

9.1 Decommissioning / Demounting 123..........................................

9.2 Disposal 123...............................................................

10 Alarms and Messages of UA 410 D 125......................................

Firmware V1.40 - Doku 2.1 06. April 2016

10.1 Alarms and monitoring 126...................................................

10.1.1 Open coldroom door alarm (controller type UR 141) 126.........................

10.1.2 High or low temperature alarm 126............................................

10.1.3 No defrost alarm 127........................................................

10.1.4 Sensor break alarm 127.....................................................

10.1.5 Hardware fault alarm 127....................................................

10.1.6 Alarm routes 127...........................................................

10.1.7 Termination of alarm 128....................................................

10.2 Messages 128..............................................................

10.3 Transient alarms and messages 128..........................................

10.4 Message log 128...........................................................

11 Specifications of UA 410 D 129.............................................

11.1 Electrical data 129..........................................................

11.2 Mechanical data of the controller 131..........................................

11.3 Mechanical data of the temperature sensor L243 / 5K3A1 131...................

12 Order numbers and accessories of UA 410 D 133............................

12.1 Case Controller 133.........................................................

12.2 Components 133...........................................................

vi Firmware V1.40 - Doku 2.1 06. April 2016

Notice:

Firmware V1.40 - Doku 2.1 06. April 2016

Conventions

Explanation of 'General Instructions'

A general instruction is composed of two elements:

1. A pictogram of a hand at the side of the page as well as

2. The actual text:

For example:

Further information on the device's degree of protection is contained in the chapter ”Technical Data”.

Explanation of 'Safety Instructions and Hazard Warnings'

Safety instructions or hazard warnings are composed of four elements:

1. The pictogram (warning sign / symbol) at the edge of the page.

2. A short, concise description of the danger.

3. A description of the possible consequences.

4. A catalogue with prevention measures.

For example:

Warning - hazardous electrical voltage!

Danger of electric shock! BEFORE and AFTER connection it

must checked that the 230 V AC relay outputs are off load!

On the following pages the warning signs and symbols employed for

the safety instructions and hazard warnings in this documentation are described in more detail.

2Firmware V1.40 - Doku 2.1 06. April 2016

Warning Signs and Symbols Employed

Explanation of the warning signs and symbols employed for the safety instructions and hazard warnings in this

documentation:

SAttention symbol - general hazard warning

1. Hazard warning

The attention symbol indicates all safety instructions in this operating and service manual, which, if not

observed, could result in danger to life and limb. Carefully comply with the work safety instructions and

proceed with special caution in these cases.

2. Attention

The attention symbol highlights guidelines and regulations, instructions and correct working procedures

that must be carefully observed in order to prevent damage to or destruction of E*LDS components or a

malfunctioning (for example to avoid damage to goods).

Failure to observe the attention symbol can result in personal injury (in extreme cases serious injuries or

death) and/or material damage!

SVoltage symbol - warns of hazardous electrical voltage

This work safety symbol warns of danger from a hazardous electrical voltage,

with potential consequences such as serious injury or death.

SESD symbol - warns of electrostatic sensitive components and assemblies

This symbol indicates electrostatic sensitive components and assemblies,

for details see chapter 1.5.

SNote symbol

The note symbol highlights practice tips and other useful information contained in this

operating and service manual.

SBattery disposal symbol

Never dispose of this product with other household waste. Please inform yourself of the local regula

tions for the separate disposal of electrical and electronic products. The correct disposal of your old

equipment will protect people and the environment from possible negative effects.

You will find further information in the chapter ”Decommissioning and Disposal”.

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