EASTERN INSTRUMENTS CentriFlow Manual de usuario
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
CENTRIFLOW®DIGITAL ELECTRONICS
INSTALLATION & OPERATION
MANUAL
REV 7/18
VERSION 2.5.1 SOFTWARE
ORIGINAL LANGUAGE
Copyright© 2018 Eastern Instrument Laboratories, Inc.
All Rights Reserved.
2
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
TABLE OF CONTENTS
SAFETY
Safe Operaon ................................................................................................................. 4
Warnings and Cauons ................................................................................................... 4
Safety Placards ................................................................................................................ 5
INSTALLATION
1. Installaon Guidelines .................................................................................................... 6
Requirements ................................................................................................................ 6
Trouble Areas ................................................................................................................ 6
Electronics Enclosure Drawing ...................................................................................... 7
OPERATION
4. Idenfying Your Components ......................................................................................... 8
5. A Closer Look ................................................................................................................... 9
6. Powering On .................................................................................................................. 10
7. Security Features ........................................................................................................... 12
Logging On .................................................................................................................. 12
Changing Your Password ............................................................................................. 13
PROCEDURES
8. Stac Calibraon ........................................................................................................... 14
9. Site Calibraon .............................................................................................................. 16
10. Seng the Alarm ‐ Rate ................................................................................................ 19
11. Seng the Alarm ‐ Totalizaon .................................................................................... 21
12. Setup of Remote Reset & Zero Capability ................................................................... 23
13. Setup of Weighted Count Output (Oponal) ............................................................... 24
14. Setup of Pulsed Air System (Oponal) ......................................................................... 25
15. USB (Oponal) ............................................................................................................... 27
16. 4‐20 mA Filter ................................................................................................................ 29
17. Rate Filter (Oponal) ..................................................................................................... 31
18. Using the Compact Flash ............................................................................................... 34
Removing the Flash Card ............................................................................................ 34
Save Sengs ............................................................................................................... 35
Restore Sengs .......................................................................................................... 35
Remote Ethernet Access ............................................................................................. 36
Remote View ............................................................................................................... 37
View Logs .................................................................................................................... 37
19. Changing the IP Address ............................................................................................... 40
Example of Establishing Communicaon to PLC: ControlLogix Unit .......................... 42
Tag Mapping ............................................................................................................... 42
20. Setup of Mulple Calibraon ....................................................................................... 45
3
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
TABLE OF CONTENTS
SCREEN GUIDE
21. HMI Screen Guide ........................................................................................................ 48
TOP ............................................................................................................................ 48
TOP.RUN .................................................................................................................... 49
TOP.CAL ..................................................................................................................... 50
TOP.COM ................................................................................................................... 51
TOP.SET ...................................................................................................................... 52
TOP.IO ........................................................................................................................ 53
TOP.PRF ..................................................................................................................... 54
CAL.ZERO ................................................................................................................... 55
CAL.CALs .................................................................................................................... 56
CAL.CALd .................................................................................................................... 57
CAL.RANGE ................................................................................................................ 58
CAL.INHIBIT ................................................................................................................ 59
CAL.FILTER ................................................................................................................. 60
CAL.EUNITS ................................................................................................................ 61
SET.RATIO .................................................................................................................. 62
SET.FIELD ................................................................................................................... 63
SET.CALd .................................................................................................................... 64
I/O.WCOUNT (Oponal) ............................................................................................ 65
IO.ALARM .................................................................................................................. 66
IO.ALARM.SP .............................................................................................................. 67
IO.WEIGHT.OUT ......................................................................................................... 68
COM.INFO .................................................................................................................. 69
COM.FACTORY ........................................................................................................... 70
OPT.PLC (Oponal) .................................................................................................... 71
OPT.PLC.WRITE (Oponal) ........................................................................................ 72
OPT.PLC.READ (Oponal) .......................................................................................... 73
OPT.PULSED.AIR (Oponal) ....................................................................................... 74
REFERENCE
22. Definion of Terms ...................................................................................................... 75
23. Cerficate & Declaraon of Conformity ..................................................................... 77
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Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
PLEASE READ BEFORE OPERATING THE CENTRIFLOW METER
Only authorized personnel should operate the CentriFlow Meter. Untrained personnel
present a hazard to themselves and the meter and improper operaon will void the war‐
ranty.
Check for damaged parts before operang the meter. Any damaged part should be
properly repaired or replaced by trained personnel. Do not operate the meter if any com‐
ponent does not appear to be funconing correctly. Contact Eastern Instruments for assis‐
tance or for repair components.
Use the appropriate Personal Protecon Equipment as required for operang the meter
within its installaon locaon.
The various surfaces of the CentriFlow Meter module may have sharp edges and have the
potenal to cause injury. Use the proper protecon for your hands when servicing or
maintaining your CentriFlow Meter
The electrical panel (digital electronics) should be closed and the safety latch engaged at all
mes except during installaon or service. At those mes, only authorized personnel
should have access to the electronics panel. When power is acvated, AC voltage may be
present throughout the panel. Therefore extreme cauon is required.
DO NOT modify or alter this equipment in any way. If modificaons are necessary, all
such requests must be handled by Eastern Instruments. Any modificaon or alteraon
of any Eastern Instruments equipment could lead to personal injury and/or mechanical
damage and will void the warranty.
Once power has been supplied to the CentriFlow Meter, it is always
on and product may run through it at any me.
Avoid entering or placing body parts within the meter’s enclosure.
Do not operate without proper training
Always wear proper PPE
NEVER service the meter while power is connected.
SAFETY
WARNINGS AND CAUTIONS
SAFE OPERATION
5
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
SOME OR ALL OF THESE WARNINGS MAY BE ON YOUR METER. BE AWARE OF THE POSSIBLE
DANGERS PRESENT.
SAFETY PLACARDS
ELECTRICAL SERVICE
Electrical shock or electrocuon is possible when servicing the
electronics of any Eastern Instruments equipment. Be sure to
disconnect power before conducng any repairs on the elec‐
tronics.
PRODUCT FLOW
The Control Valve for the CentriFeeder is used only as a control
valve and does not act as an isolaon valve. A secondary isola‐
on valve is recommended to be installed before the Cen‐
triFeeder’s control valve in order to isolate the CentriFeeder
from flow during maintenance or repairs.
PINCH POINTS
The control valve of the CentriFeeder can cause serious injury
or amputaon. Keep hands clear of the control valve at all
mes.
LIVE ELECTRICITY
Live electrical wires may be present. Please note that coming
into contact with the live wires (AC Power) could cause electri‐
cal shock or electrocuon.
MOVING BLADE
WILL CAUSE
SERIOUS INJURY OR
AMPUTATION
This is a control valve, not
an isolang valve. An
isolang valve should be
installed BEFORE this
control valve.
6
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
INSTALLATION REQUIREMENTS
The meter is to be used in a locaon where the product can be dropped from a fixed
height such as a conveyer, or any type of feed system, which will give a reasonably
constant inial vercal velocity. The design of the meter requires the product to contact
the Tangenal Plate and have some vercal drop.
The meter should be installed so that it is level in two planes. Use the Bubble Level on top
of the Seal Top to help (this is not applicable for meters that are installed at a 10° or 20°
angle) .
The meter should be mounted using the mount holes only. The mounng method should
minimize vibraon and any movement. With a Type II Configuraon mounng should not
be done using the flange.
Guides to reduce product stream to the meter Pan width are required if the conveyer/
feed system is wider than the meter Pan. Conversely, if the conveyer/feed system is con‐
siderably less than the width of the meter Pan, a spreader is required to widen the product
stream to the width of the meter Pan.
The discharge chute that the product stream empes into aer traveling through the
meter must be free flowing, meaning that it does not allow product to build up and
consequently contact the Pan of the meter.
The Electronics Enclosure should be wired using only the factory cable. There is a standard
50’ Remote Electronics Cable supplied with the CentriFlow® Meter. The Electronics Cable
should be cut to the exact length required. Do not coil the cable.
It is required that the Remote Electronics Cable be run through grounded metallic conduit
connected on the side of the module and the boom of the Electronics Enclosure. This
Cable MUST be in a separate conduit than that of the AC Power or 24 Vdc Power supplied
to the Electronics Enclosure. This is noted both in this manual and on the Enclosure itself.
INSTALLATION TROUBLE AREAS
The CentriFlow® Meter’s 4‐20mA signal (sourced) is self‐powered and does not require any
addional voltage.
DO NOT RUN 480V, 240V, 120V, AND SIGNAL LINES IN THE SAME CONDUIT. The power
and signal lines should be separate from each other and from all other devices. Running
any other power or signal lines in the same conduit could affect the performance of your
meter. Isolate both power and signal lines from each other at all mes.
The CentriFlow® Meter is balanced at a specific angle and should not be subject to
vibraon or movement. The mass of the mount should be at least 2 mes the mass of the
meter .
The Seal Top should be on the meter at all mes that you are not working inside the meter.
This is to keep all foreign materials out of the meter that could obstruct its movement or
impair its funconality.
INSTALLATION
7
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
Electronics Enclosure
Dimensional Drawing
8
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
The Digital Electronics Enclosure contains the HMI, the Digital CentriFlow® Electronics (DCE),
Power Supply, Alarm Relay, Power Connecons with Circuit Breakers, and the Customer Con‐
necons.
Idenfying Your Components
HMI
OPERATING TOOL
POWER SUPPLY
BACK PLANE
NEMA 4 CARBON
STEEL ENCLOSURE
(OPTIONAL SS)
WIRE WAYS
CUSTOMER CONNECTION
LABEL
GROUND CONNECTION
AC ONLY AREA
POWER CONNECTIONS
WITH CIRCUIT BREAKERS
ENCLOSURE DOOR
DCE WITH
LCD DISPLAY
CUSTOMER
CONNECTIONS
OPERATION
WIRE WAY
9
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
The main components of your HMI Touch Screen will be the Touch Screen itself, the LED Dis‐
play, the Menu So‐Key, and So‐Keys 1 thru 4. By pressing the Menu So‐Key, you will be
returned to the Main Menu, or TOP page. The LED Display will give you informaon on your
process, the status of your Compact Flash Card and on the status of any alarms that have been
acvated. Below is a detailed descripon of the LED Display.
LED DISPLAY CHART
A Closer Look at Your HMI
SOFT KEYS 1‐4
MENU SOFT KEY
TOUCH SCREEN
LED DISPLAY
10
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490
Fax: (910) 392‐2123
416 Landmark Drive
Wilmington, NC 28412 www.easterninstruments.com
To power on your digital electronics, open the Digital Electronics Enclosure and close the Cir‐
cuit Breakers on the VAC Power wiring connecons as shown below.
Close the Digital Electronics Enclosure. The HMI should now be coming on. Upon startup, the
HMI will display the Main Menu Screen, also called TOP, as shown below. In the lower right
corner below the touch screen you will also noce the three LED display which indicates
whether a Flash Card is installed and if you have any alarms currently acvated.
Powering On
Circuit Breakers
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