Dynojet DynoWare RT 250i Manual de usuario

Torque Cell Installation Guide for Model 250i/250iP DynoWare RT Dynamometers.

This manual is copyrighted by Dynojet Research, Inc., hereafter referred to as Dynojet,

and all rights are reserved. This manual, and the software described in it, is furnished

under license and may only be used or copied in accordance with the terms of such license.

This manual is furnished for informational use only, is subject to change without notice,

and should not be construed as a commitment by Dynojet. Dynojet assumes no

responsibility or liability for any error or inaccuracies that may appear in this manual.

Except as permitted by such license, no part of this manual may be reproduced, stored in a

retrieval system, or transmitted, in any form or by any means, electronic, mechanical,

recording, or otherwise, without the prior written permission of Dynojet.

The Dynojet logo is a trademark of Dynojet Research, Inc.

Any trademarks, trade names, service marks, or service names owned or registered by any

other company and used in this guide are the property of their respective companies.

Dynojet Research, Inc., 2191 Mendenhall Drive, North Las Vegas, Nevada 89081, USA.

Printed in USA.

Part Number: 98200070 Version 2 (07/2015)

Torque Cell Installation Guide for Model 250i/250iP DynoWare RT Dynamometers

ABLE

ONTENTS

Chapter 1 Torque Cell Installation

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Main Dyno Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Connecting and Disconnecting the Power—Above Ground Dyno . . . . . . . . . . . . 1-3

Connecting and Disconnecting the Power—In Ground Dyno . . . . . . . . . . . . . . . . 1-4

Accessing the Dyno . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Accessing the Dyno—Above Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Accessing the Dyno—In Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Load Cell Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Routing the Load Cell Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Routing the Load Cell Cable—Above Ground Dyno . . . . . . . . . . . . . . . . . . . . . . . 1-12

Routing the Load Cell Cable—In Ground Dyno . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

Replacing the Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

Replacing the Covers—Above Ground Dyno . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

Replacing the Cover—In Ground Dyno . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

Chapter 2 Load Cell Calibration

Load Cell Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

1-1

Torque Cell Installation Guide for Model 250i/250iP DynoWare RT Dynammometers

CHAPTER 1

ORQUE

ELL

NSTALLATION

The torque cell along with Dynojet Power Core software provides the technician with

the ability to control vehicle RPM or speed at any throttle opening. Through our

exclusive closed-loop software design, the vehicle is automatically held at your pre-

determined setting. Use the torque cell and Power Core software to measure real-time

torque, and perform sweep, step and custom load simulation tests.

This document provides instructions for installing the torque cell on a Dynojet 

Model 250i/250iP DynoWare RT Motorcycle Dynamometer (dyno) and calibrating

the torque cell using Power Core software. To ensure safety and accuracy in the

procedures, perform the procedures as they are described.

Document Part Number: 98200070

Version 2

Last Updated: 07-01-2015

This chapter is divided into the following categories:

• Introduction, page 1-2

• Main Dyno Power, page 1-3

• Accessing the Dyno, page 1-5

• Load Cell Installation, page 1-9

• Routing the Load Cell Cable, page 1-12

• Replacing the Covers, page 1-14

CHAPTER 1

Introduction

Torque Cell Installation Guide for Model 250i/250iP DynoWare RT Dynammometers

1-2

INTRODUCTION

The torque cell, when added to Dynojet's market leading inertia dynamometer, results

in a complete vehicle performance test. Before installing and calibrating your torque

module, please take a moment to read this guide for installation instructions, features,

and other important information.

CONVENTIONS USED INTHIS MANUAL

The conventions used in this manual are designed to protect both the user and the

equipment.

TECHNICAL SUPPORT

For assistance, please contact Dynojet Technical Support at 1-800-992-3525, or write

to Dynojet at 2191 Mendenhall Drive, North Las Vegas, NV 89081.

Visit us on the World Wide Web at www.dynojet.com where Dynojet provides state of

the art technical support, on-line shopping, and press releases about our latest

product lines.

example of convention description

The Caution icon indicates a potential hazard to the

dynamometer equipment. Follow all procedures

exactly as they are described and use care when

performing all procedures.

The Warning icon indicates potential harm to the

person performing a procedure and/or the

dynamometer equipment.

Bold Highlights items you can select on in the software

interface, including buttons and menus.

1-3

TORQUE CELL INSTALLATION

Main Dyno Power

Version 2 Torque Cell Installation Guide for Model 250i/250iP DynoWare RT Dynammometers

MAIN DYNO POWER

This section describes how to connect and disconnect the power to both the above

ground and in ground dyno.

CONNECTING AND DISCONNECTING THE POWER—ABOVE GROUND DYNO

Use the following steps to connect and disconnect power to the above ground dyno.

Always turn the power off when connecting and disconnecting cables.

1 Use the main breaker to turn power on and off to the dyno.

The main breaker is located inside the CPI door. When the handle is in the down

position all power into the dyno is turned off.

2 Disconnect the power plug to ensure all power has been removed from the dyno

before performing certain installation procedures.

Components attached to and within the dynamometer operate with

potentially lethal voltages. The power cord must be disconnected from the

power source before servicing electrical components or wiring.

Figure 1-1: Main Dyno Power—Above Ground Dyno

MC153

main breaker

power plug

CHAPTER 1

Main Dyno Power

Torque Cell Installation Guide for Model 250i/250iP DynoWare RT Dynammometers

1-4

CONNECTING AND DISCONNECTING THE POWER—INGROUND DYNO

Use the following steps to connect and disconnect power to the in ground dyno.

Always turn the power off when connecting and disconnecting cables.

1 Use the main breaker to turn power on and off to the dyno.

The main breaker is located inside the CPI door. When the handle is in the down

position all power into the dyno is turned off.

2 Disconnect the power plug to ensure all power has been removed from the dyno

before installing the DynoWare RT electronics.

Components attached to and within the dynamometer operate with

potentially lethal voltages. The power cord must be disconnected from the

power source before servicing electrical components or wiring.

Figure 1-2: Main Dyno Power—In Ground Dyno

PD231

main breaker

power plug

1-5

TORQUE CELL INSTALLATION

Accessing the Dyno

Version 2 Torque Cell Installation Guide for Model 250i/250iP DynoWare RT Dynammometers

ACCESSING THE DYNO

Installing the load cell requires access to the dyno and eddy current brake. This

section will walk you through accessing both the above ground and in ground dyno.

Make sure you have disconnected the power to the dyno before removing the covers.

Refer to “Main Dyno Power” on page 1-3.

ACCESSING THE DYNO—ABOVE GROUND

You will need to remove the tire carriage, center panel, and eddy current brake top

cover in order to route the load cell cable to the eddy current brake driver.

1 Remove the four screws securing the bearing bracket to the tire carriage and set

aside.

2 Using the hand wheel, or the power carriage, unscrew the bearing bracket and the

carriage screw and set aside.

3 Remove the tire carriage by sliding the carriage under the carriage clamps toward

the back of the dyno and set aside.

Figure 1-3: Remove the Tire Carriage

TC080

hand wheel

carriage screw

screws

carriage clamp

tire carriage

bearing

bracket

nut block

CHAPTER 1

Accessing the Dyno

Torque Cell Installation Guide for Model 250i/250iP DynoWare RT Dynammometers

1-6

4 Remove the two 5/16-inch bolts and washers securing each of the carriage clamps

and shims and set aside.

5 Remove the three carriage clamps and shims and set aside.

6 Remove the two 5/16-inch bolts and washers securing the nut block and shim and

set aside.

7 Remove the nut block and shim and set aside.

8 Remove the six 1/4-20 x 5/8-inch pan head screws securing the center panel to

the dyno carriage and set aside.

9 Remove the center panel and set aside.

Figure 1-4: Remove the Center Panel

TC081

screw

center panel

carriage clamp

washer

bolt

shim

nut block

shim

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