Dustcontrol TPR 40 Manual de usuario

TPR 47 22 kW

Bruksanvisning i original

Original instructions

Originalbetriebsanleitung

Oorspronkelijke gebruiksaanwijzing

Alkuperäiset Ohjeet

Original brugsanvisning

VARNING! Läs bruksanvisningen före användning av maskinen.

WARNING! Read the instruction manual before using the machine.

ACHTUNG! Bitte lesen Sie die Betriebsanleitung vor Inbetriebnahme der Maschine

sorgfältig durch.

WAARSCHUWING! Lees de gebruiksaanwijzing voor het gebruik van de

machine.

VAROITUS! Lue käyttöohjeet ennen laitteen käyttöä.

ADVARSEL! Læs manualen, før du bruger maskinen.

Part No 9048-A

TPR 47, 22 kW - 2 Part No 9048-A

Dustcontrol reserves the right to change speciﬁcations without notice and is under no obligation to alter

previously delivered products. Dustcontrol is not responsible for errors or omissions in this catalogue.

Dustcontrol reserverar sig för tryckfel och produktförändringar.

Keine Gewähr für Druckfehler. Produktänderungen vorbehalten.

Tillverkare/Manufactured by/Hersteller/Fabrikant/

Valmistaja/Producenter:

Dustcontrol AB

Box 3088, Kumla Gårdsväg 14

SE-145 03 Norsborg

Tel: + 46 8 531 940 00

Fax: + 46 8 531 703 05

support@dustcontrol.se

www.dustcontrol.com

Såld av/Sold by/Verkauft von/Verkocht door/

Myyjä/Sælges af:

Dustcontrol is niet aansprakelijk voor drukfouten in deze gebruikers handleiding of voor tussentijdse wij-

zigingen. Dustcontrol behoudt zich het recht voor de speciﬁcaties van haar machines te wijzigen zonder

voorafgaande aankondiging en is niet verplicht reeds geleverde machines hierop aan te passen. Uitvo-

ering en leveringsomvang kunnen plaatselijk afwijken.

Dustcontrol ei vastaa mahdollisista painovirheistä eikä tuotemuutoksista.

Dustcontrol forbeholder sig ret til at ændre speciﬁkationerne uden forudgående varsel og er ikke forpligtet

til ændring af tidligere leverede produkter. Dustcontrol er ikke ansvarlig for trykfejl mv. i denne manual.

TPR 47, 22 kW - 3 Part No 9048-A2017-05-24

Innehållsförteckning

Säkerhetsföreskrifter _________ 5

Tekniska data_____________ 5-6

Funktionsbeskrivning _________ 6

Mått och uppställning_________ 7

Installation ________________7-9

Provkörning _______________ 10

Underhåll _______________ 11-12

Tillbehör__________________ 13

Garanti___________________ 13

Felsökning ________________ 14

Reservdelar ____________ 65-67

Vakuumventil ___________ 68-69

EG-försäkran ____________70-71

Dustcontrol Worldwide_______ 72

Contents

Safety Considerations _______ 15

Technical Data___________15-16

System Description _________ 17

Dimensions and Arrangements 17

Installation ______________18-19

Test Running ______________ 20

Service ________________21-22

Accessories _______________ 23

Warranty _________________ 23

Trouble Shooting ___________ 24

Spare Parts ____________ 65-67

Vacuum relief valve ______ 68-69

EC-declaration___________70-71

Dustcontrol Worldwide_______ 72

Inhaltsverzeichnis

Sicherheitsvorschriften ______ 25

Technische Daten __________ 26

Funktionsbeschreibung ______ 27

Maße und Aufstellung _______ 27

Installation ______________28-29

Probelauf _________________ 30

Wartung ________________31-32

Zubehör __________________ 33

Garantie__________________ 33

Fehlersuche_______________ 34

Ersatzteile _____________ 65-67

Onderdrukklep __________ 68-69

EG-Konformitätserklärung __70-71

Dustcontrol Worldwide_______ 72

SVENSKAENGLISHDEUTSCH

Inhoud

Veiligheidsvoorschriften ______ 35

Technische gegevens _______ 36

Systeem beschrijving________ 37

Afmetingen _______________ 37

Installatie ______________ 38-39

Testen ___________________ 40

Service ________________41-42

Accessoires _______________ 43

Garantie__________________ 43

Probleemoplossingen _______ 44

Onderdelen ____________ 65-67

Vacuum relief valve ______ 68-69

EG-verklaring____________70-71

Dustcontrol Wereldwijd ______ 72

NEDERLANDS

Turvamääräykset ___________ 45

Tekniset tiedot __________ 45-46

Toimintakuvaus ____________ 46

Mitat ja asennus____________ 47

Asennus________________47-49

Koekäyttö_________________ 50

Huolto _________________51-52

Sisällysluettelo

SUOMI

Lisävarusteet ______________ 53

Takuu____________________ 53

Vianetsintä________________ 54

Varaosat ______________ 65-67

Alipaineventtiili __________ 68-69

EY-ilmoitus______________70-71

Dustcontrol Worldwide_______ 72

TPR 47, 22 kW - 4 Part No 9048-A

DANSK

Indholdsfortegnelse

Sikkerhedsregler _______________ 55

Tekniske data__________________ 56

Funktionsbeskrivelse ____________ 57

Dimensioner og opstilling_________ 57

Installation _________________ 58-59

Afprøvning ____________________ 60

Vedligeholdelse ______________61-62

Tilbehør ______________________ 63

Garanti_______________________ 63

Fejlﬁnding ____________________ 64

Reservedele _______________ 65-67

Vakuumventil _______________ 68-69

EG-erklæring ________________70-71

Dustcontrol Worldwide___________ 72

TPR 47, 22 kW - 15 Part No 9048-A2017-05-24

Safety Considerations

Read all instructions before the machine/installation

is commissioning.

The equipment must be installed and maintained pro-

perly by qualiﬁed personnel who have study this user

instruction. Dustcontrol does not take responsibility

for defective installation or maintenance.

Warning! When using electric machines, basic sa-

fety precautions should always be followed to reduce

the risk of ﬁre, electric shock and personal injury,

including the following:

1. Work area environment

Keep the area around the central unit clean.

Do not store or work with ﬂammable liquids or

gases near the machine.

2. Overload

If there is an alarm signal it should be care-

fully checked out to see that the machine is

undamaged. If there are any damaged parts

these should be repaired by a Dustcontrol

authorized service

centre. Always follow the regulations pertinent

to the material you are working with. Do not

use the machine for purposes that it is not

intended for.

3. Bodily injuries

Warning - High negative pressure

Do not start the pump without having it con-

nected to the duct work. Do not adjust the

vacuum relief valve while the pump is ope-

rating. Never let the suction come in contact

with parts of the body, for example a hand.

The pump generates a high negative pressure,

severe injury may result.

Warning - Very hot exhaust air

Exhaust air can be very hot, up to 150OC.

4. Electricity

A separate lockable disconnect must be instal-

led where it is readily accessible to the pump.

Do not repair the electric components yourself,

get somebody qualiﬁed. Faults may cause

injury. The electrical connections may only be

performed by a certiﬁed electrician. See also

under section 7, ’Warning’.

5. Important measure

The electrical disconnect should be locked in

the ”off” position before demounting the safety

panels or ducting.

6. Checking for damage

Check the machine regularly for damage. If

there are any damaged parts these should be

repaired by a Dustcontrol authorized service

centre.

7. Warning

Use only accessories and replaceable parts

which are available in Dustcontrol catalogue.

When using non-genuine parts, especially

ﬁlters and plastic sacks, dust leaks could occur

which may be hazardous to health.

Description TPR 35 TPR 40 TPR 43 TSR 43 TPR 47 TSR 47 TPR 50 TSR 50

Motor kW 11 15 18,5 18,5 22 22 30 30

Pump RPM rpm 3500 4000 4300 4300 4700 4700 5000 5000

Weight kg 400 400 430 430 450 450 530 530

Max dP kPa 22 26 28 46 29 50 30 54

Nom. Pressure

kPa 20 22 22 35 23 37 25 40

Max Q m3/h 1000 1200 1400 650 1500 700 1600 800

Sound Level of

Unit 1m dB(A) 66 66 66 66 66 66 66 66

Inlet/Outlet Ømm 160/160 160/160 160/160 108/108 160/160 108/108 160/160 108/108

Technical Data

ENGLISH

TPR 47, 22 kW - 16 Part No 9048-A

Technical Data

CAPACITY AND POWER CONSUMPTION

kPa Pu

kW P

200 400 600 800 1000 1200 1400 1600

425

m3/h

1. TPR 35 11 kW

2. TPR 40 15 kW

3. TPR 43 18,5 kW

4. TSR 43 18,5 kW

5. TPR 47 22 kW

6. TSR 47 22 kW

7. TPR 50 30 kW

8. TSR 50 30 kW

POWER RATING

Hz TPR 35 TPR 40 TPR 43 TSR 43 TPR 47 TSR 47 TPR 50 TSR 50

11 kW 15 kW 18.5 kW 18.5 kW 22 kW 22 kW 30 kW 30 kW

220-240/

380-420 50 - 106802 107202 107252 107702 107752 109202 109252

380-420/

660 50 106600 106800 107200 107250 107700 107750 109200 109250

500 50 - 106801 107201 107251 107701 107751 109201 109251

575 60 - 106806 107206 107256 107706 107756 109206 109256

220/440 60 - 106804 107204 107254 107704 107754 109204 109254

Part No.

e capacity curves for Dustcontrol vacuum producers have

been measured and are stated empirically. Outlet pressure losses

from a normal outlet (silencer, back-ow valve/bend) have been

accounted for in the curve. Additional equipment such as a dif-

fuser can result in increased pressure loss and must be taken into

consideration.

Stated air-ows are for standard air (101.3 kPa@ 20oC).

e stated curves are for negative application, all pressures stated

are assumed to be below relative atmospheric pressure at sea

level. ese devices can also be used for positive pressure applica-

tion and will generate a greater pressure dierential.

TPR 47, 22 kW - 17 Part No 9048-A2017-05-24

ENGLISH

System Description

Regenerative blowers

Dustcontrol’s turbopumps are regenerative blo-

wers. TPR has two impellers that are connected

for parallel ﬂow. The impellers rotate in the blower

housing through extremely low tolerances. The

pump cannot tolerate contaminated airﬂow. TPR

compresses air and it is therefore natural that it

becomes hot while running.

Cooling air

Turbopumps with TPR designation are parallel

connected two stage belt driven units. Cooling air

is bled into the pump through a vacuum relief valve

which is adjustable. The vacuum pressure in the

system is thereby maintained at a constant level

even if the airﬂow changes.

The motor and vacuum relief valve receive cooling

air from the bottom of the unit housing. The free

passage of cooling air must be ensured. As stan-

dard screen skirts are delivered with the pump as

an protecting against leaves, papers etc.

Back ﬂow valve

The pump is delivered standard with a back ﬂow

relief valve. In multiple pump installations air will

not ﬂow back through a non-operating pump.

Belt drive

The pump is belt driven. Drive ratio and motor size

determine the capacity of the pump.

If changes are to be made to performance charac-

teristic of the pump, this can be done by changing

the motor and drive ratio. Contact Dustcontrol

and you will recieve more information. Please see

addresses and phone numbers on the last page of

this document.

Thermal overload protection

For protection on the pump bearings the pump has

thermal protection which will shut down the pump

at 120OC. The thermal protection has to be con-

nected to the control panel.

Dimensions and Arrangements

TPR 35, TPR 40, TPR 43, TPR 47, TPR 50

TPR 47, 22 kW - 18 Part No 9048-A

Installation

A. Allowed pressures during installation.

B. Do not lift from this side.

C. The pump should be installed on a concrete pad. A second pump may be moun-

ted on the top of the ﬁrst pump.

TPR 47, 22 kW - 19 Part No 9048-A2017-05-24

1. Ancor the pump to the concrete pad.

2. Remove the pump covers and assemble the

protection screen skirt if this is required (A).

3. Connect the ducting to both the inlet and the

outlet. Do not start the pump without having it

connected to the ductwork.

4. The pump inlet should always be connected to a

separator with a ﬁlter unit (B). The pump cannot

tolerate contaminated airﬂow .

5. Extra silencing can be installed if the outlet

sound level is to be lowered from

approximately 75 dB(A) to approximately 62-64

dB(A). See Accessories on page 24.

6. If the outlet is vertical, and exposed to the ele-

ments, rain protection should be installed (C).

Exhaust air can be very hot, up to 150 OC.

7. Electrical connections may only be performed

by a certiﬁed electrician. A separate lockable

disconnect should be installed where it is readily

accessible and within view of the pump.

8. Thermal overload protection must be installed to

validate the warranty.

9. The control panel must be equipped with an

overload protection that should be adjusted and

tested by a certiﬁed electrician. Check for cor-

rect motor rotation.

ENGLISH

TPR 47, 22 kW - 20 Part No 9048-A

Test Running

1. Verify that the power is locked out. Inspect the

belt tension (Figure B next page), rotate the

pump and listen for any sound indicating worn

bearings or misaligned impellers. Check that

the inlet and outlet are properly connected.

Also check that the vacuum relief valve is con-

nected.

2. Mount the covering panels. Check that no per-

sons can be hurt if the pump starts and that all

outlets are closed.

3. Connect a manometer for negative pressure

calibrated to min. -50 kPa to the suction side

as close to the pump as possible.

4. Power up the pump and listen carefully for the

following sounds; A high pitch whine is nor-

mal sound from the impeller blades. As pump

draws cooling air from the vacuum relief valve

a weak hissing should be heard.

5. Measure the pressure. Compare with the di-

mension point. The pressure can be adjusted

by adjustment of the vacuum relief valve. See

- Adjusting the vacuum relief valve.

6. Check the function and tightness of the con-

nected exhaust system.

7. Open the number of outlets the system is di-

mensioned for. The vacuum relief valve should

now be totally closed.

8. It is normal that the pump becomes hot during

operation.

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