Dungs FRSBV 10010 Series Manual de usuario

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MC • Edition 06.2020 • No. 291 422

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User Manual

FRSBV 10010… / 20010…

FRSBV 5010… / 10005…

The target group of this manual are specialised gas safety

and control technology personnel. They can assess the

work assigned to them and potential hazards on the basis

of their technical training, knowledge and experiences. In

accordance with the accepted rules of industrial safety only

these persons are permitted to carry out the installation,

start-up, adjustment and servicing of the equipment.

2. Warnings

Never perform work when gas

pressure or voltage is present.

Avoidopenre.Complywith

government regulations.

The device protect against vibrations

and mechanical impacts.

Execute all settings and setting values

subject to compliance with the user

manual for the machine connected.

Follow the accepted rules of industrial

safetyandtheaccidentprevention

regulations must be followed, if

necessarytakesafetymeasuresto

ensure the protection of persons.

Pipelines connected must be free

of dirt and fouling.

Placethisusermanualinaneasilyviewable

location in the installation room! Perform work

onlyafterthesafetyinstructionsinthisuser

manual have been read.

Thedevicemayonlybeoperated

in accordance with the operating

conditionsspeciedontherating

plate.

Checkthedevicefortransportdamage

prior to installation.

The device must not be used in areas

with heightened risk of earthquakes.

Protection against environmental and

climaticinuences(corrosion,rain,

snow,icing,moisture(e.g.dueto

condensation)), mould, UV radiation,

harmful insects, and toxic, corrosive

solutions/liquids(e.g.cutting/cool-

inguids)mustbeensured. Subject to

theinstallationsite,takesafetymeas-

uresmustwhennecessary.

The device must not be exposed

toanopename.Protectionagainst

lightening must be provided.

2.1 General warnings

1. Target group

Explanation of the characters

1, 2, 3, … = Take action

consecutively

• = Instruction

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MC • Edition 06.2020 • No. 291 422

2.2 Normal use

Normal use of the equipment is deemed to pertain

provided the following instructions are followed:

• Use of the equipment in gas transport and gas

distribution networks as well as in commercial and

industrial systems.

• Use in pressure regulating systems according to

EN 12186 and EN 12279.

• Use only with gases of the 1st and 2nd gas family

according to EN 437.

2.3 Risks in case of misuse

• The equipment is reliable in operation when used

normally.

• Personal or consequential material damage, nancial

damage or environmental damage cannot be ruled out

in the event of non-observance of the instructions.

3.Certication/ EUdeclarationofconformity

• In the event of misuse or misapplication life and limb

of the operator is threatened and serious damage to

the device and other material assets is risked as well.

• Use only with dry and clean gases, no aggressive

media.

• Use only in accordance with the operating conditions

specied on the rating plate.

• Use only in good order and condition.

• Malfunctions and faults must be corrected immediately.

• Use only when following the instructions in this user

manual and the national regulations.

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MC • Edition 06.2020 • No. 291 422

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EUdeclarationofconformity

B. Sc., MBA, Simon P. Dungs

Chief Operating Ocer

Urbach, 2020-06-08

Product FRSBV… Safetypressurereliefvalve

Manufacturer KarlDungsGmbH&Co.KG

Karl-Dungs-Platz 1

D-73660Urbach,Germany

certies herewith that the products named in this overview were subjected to an EUtype-examination

and meet the essential safety requirements:

EU Pressure Equipment Directive

2014/68

as amended.

In the event of an alteration of the equipment not approved by us this declaration loses its validity.

SpeciedrequirementsoftheEUtype-examination DIN33821(01.03.2009)

Termofvalidity/attestation 2029-11-13

19-0709-GDE

NotiedBody(EUtype-examination:ModuleB) DVGWCERTGmbH

Josef-Wirmer-Straße 1-3

D-53123 Bonn, Germany

Notied Body number: 0085

MonitoringoftheQMsystem(module D) DVGWCERTGmbH

Josef-Wirmer-Straße 1-3

D-53123 Bonn, Germany

Notied Body number: 0085

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MC • Edition 06.2020 • No. 291 422

4. Table of contents

1. Target group 1

2. Warnings 1

2.1 General warnings 1

2.2 Normal use 2

2.3 Risks in case of misuse 2

3. Certication/EUdeclarationofconformity 2

4. Table of contents 4

5. List of abbreviations 5

6. Features 6

6.1 Technical data 6

6.2 Nomenclature 7

6.3 Adjustment ranges 7

6.4 Spring selection 8

6.5 Rating plate 9

7. Function 10

8. Dimensions 11

9. Installation 12

9.1 General information 12

9.2 Description of installation 13

9.3 Torques 14

10. Adjusting the triggering pressure 15

10.1 Spring replacement 16

10.2 Tools required 17

11. Flow tables 17

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MC • Edition 06.2020 • No. 291 422

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5. List of abbreviations

Abbreviation Description

AC Accuracy class

SG Closing pressure group

KGFlow coecient

Rp Threaded connection

ClassA Safety pressure relief valve breather line, depending on the pressure relief line.

pdo Upper response pressure

pdu Lower response pressure

pmax Maximum operating pressure

PN Nominal ange pressure

PS Maximum permissible pressure

SBV Safety pressure relief valve

SN Serial number

SW Width across ats

Wdo Adjustment range for the upper response pressure by use of the adjusting springs available

Wdu Adjustment range for the lower response pressure by use of the adjusting springs available

Wdso Specic adjustment range of the adjusting spring installed for the upper response pressure

Wdsu Specic adjustment range of the adjusting spring installed for the lower response pressure

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MC • Edition 06.2020 • No. 291 422

6. Features

6.1. Technical data

Technical data FRSBV …

Device Safety pressure relief valve according to DIN 33821

Type FRSBV 10010… / FRSBV 20010…

Typeofgas Family 1+2+3

Nominal diameters

Thread

Connecting threads according to BSP (ISO 228/1) or NPT (B1.20.1)

G1" NPT 1"

Input pressure FRSBV 10010… 10 bar (1 000 kPa)

FRSBV 20010… 20 bar (2 000 kPa)

Trigger range 200 mbar to 8 bar (20-800 kPa)

Materials Main housing: Aluminium Al 2011 (FRSBV 100…) / steel F-114 (FRSBV 200…)

Diaphragm housing: Aluminium Al 2011 (FRSBV 100…) / steel F-114 (FRSBV 200…)

Diaphragms: NBR according to EN 549

Ambient temperature -20 °C to +60 °C

Technical data FRSBV …

Device Safety pressure relief valve according to DIN 33821

Type FRSBV 10005…

Typeofgas Family 1+2+3

Nominal diameters

Thread

Connecting threads according to BSP (ISO 228/1) or NPT (B1.20.1)

G ½" NPT ½"

Input pressure FRSBV 10005… 10 bar (1 000 kPa)

Trigger range 10 mbar to 5 bar (1-500 kPa)

Materials Main housing: Zamak Z-5

Diaphragm housing: Zamak Z-5

Diaphragms: NBR according to EN 549

Ambient temperature -20 °C to +60 °C

Technical data FRSBV …

Device Safety pressure relief valve according to DIN 33821

Type FRSBV 5010…

Typeofgas Family 1+2+3

Nominal diameters

Thread

Connecting threads according to BSP (ISO 228/1) or NPT (B1.20.1)

G1" NPT 1"

Input pressure FRSBV 5010… 5 bar (5 000 kPa)

Trigger range 32 mbar to 2 bar (3.2-200 kPa)

Materials Main housing: Aluminium Al 2521, Al 2011

Diaphragm housing: Aluminium Al 2011

Diaphragms: NBR according to EN 549

Ambient temperature -20 °C to +60 °C

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MC • Edition 06.2020 • No. 291 422

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6.2 Nomenclature

Using the FRSBV 10010 HD

as an example

FRSBV 100 10 HD

NPT

Type Pressure relief valve

MOP 50 … 5 bar

100 … 10 bar

200 … 20 bar

Nominal diameter 05 G½"

10 G1"

Pressure ranges ND Low pressure

HD High pressure

Threadtype

NPT

With BSP thread

With NPT threads

6.3 Adjustment ranges

Type Threaded

connection

Version Item number Closing

pressure [SG]

Specic

adjustment range

FRSBV 10005 ND G½" ND 289261 SG 20 10-350 mbar

FRSBV 10005 HD G½" HD 289262 SG 10 100-5 000 mbar

FRSBV 5010 ND G1" ND 289263 SG 10 32-2 000 mbar

FRSBV 10010 HD G1" HD 289264 SG 10 200-8 000 mbar

FRSBV 20010 HD G1" HD 289265 SG 10 200-8 000 mbar

FRSBV 10005 ND NPT NPT ½" ND 289266 SG 20 10-350 mbar

FRSBV 10005 HD NPT NPT ½" HD 289267 SG 10 100-5 000 mbar

FRSBV 5010 ND NPT NPT 1" ND 289268 SG 10 32-2 000 mbar

FRSBV 10010 HD NPT NPT 1" HD 289269 SG 10 200-8 000 mbar

FRSBV 20010 HD NPT NPT 1" HD 289270 SG 10 200-8 000 mbar

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MC • Edition 06.2020 • No. 291 422

Setpoint range for springs FRSBV 10010… / 20010…

Spring colour Replacement

item number

Wire diameter

[mm]

Length

[mm]

Diameter

[mm]

Setpoint range [mbar]

Green 290952 3.5 110 35 200-1 000

Red 290953 4.0 100 35 250-1 500

White 290954 4.5 100 35 300-2 000

Yellow 290955 5.0 100 35 500-3 000

Blue 290956 5.5 100 35 750-4 000

Black 290957 6.0 100 35 1 000-8 000

Setpoint range for springs FRSBV 5010…

Spring colour Replacement

item number

Wire diameter

[mm]

Length

[mm]

Diameter

[mm]

Setpoint range [mbar]

Green 290940 1.0 60 20 32-38

Red 290941 1.1 60 20 35-45

Yellow 290942 1.3 60 20 45-65

Black 290943 1.5 60 20 65-95

Purple 290944 1.6 60 20 85-125

Pink 290945 1.8 60 20 125-185

White 290946 2.2 60 20 185-350

Blue 290947 2.5 50 20 350-580

Orange 290948 2.8 50 20 570-900

Brown 290949 3.0 50 20 750-1 300

Silver 290950 3.5 45 20 1 250-1 700

Grey 290951 3.8 45 20 1 600-2 000

6.4 Spring selection

Setpoint range for springs FRSBV 10005…

Spring colour Replacement

item number

Wire diameter

[mm]

Length

[mm]

Diameter

[mm]

Setpoint range [mbar]

ND HD

Green 290932 1.8 58 35.8 10-25 100-135

Black 290933 2.0 58 35.8 20-55 130-160

White 290934 2.4 58 35.8 40-120 155-240

Pink 290935 3.0 58 35.8 60-220 220-450

Blue 290936 3.5 58 35.8 150-350 400-1 000

Silver 290937 4.0 58 35.8 800-1 800

Red 290938 4.5 58 35.8 1 200-2 500

Purple 290939 5.5 58 35.8 2 200-5 000

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MC • Edition 06.2020 • No. 291 422

9…20

6.5 Rating plate

Abbreviation Description

SG Closing pressure

AC Accuracy class

AG Response pressure group

Rp Thread diameter

-20T60 Operating temperature range

ClassA Functional class: The FRSBV is a safety valve with separate vent and safe relief connections.

PS Maximum permissible pressure

SBV Safety pressure relief valve

SN Serial number

Wus Adjustment range of the spring installed for the lower response pressure

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MC • Edition 06.2020 • No. 291 422

7. Function

The FRSBV type safety valve isa safetypressurereliefvalve

(SBV) with an adjustable response pressure.

The response

pressure results from the force that the movable parts exert

on the adjusting spring installed.The full response pressure

range can be covered by changing the adjusting springs.

The valve has an internal response pressure tap.

Main components

AHousing

BRegulating cup

CPush rod

DWorking diaphragm

EIntermediate housing

FUpper protective cover

GUpper diaphragm case

HVent connection

IAdjusting spring

JAdjusting nut

KProtective cap

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