Dukane VWA-4300 Manual de usuario

Intelligent Assembly Solutions

www.dukane.com/us

Dukane products are manufactured in ISO

registered facilities.

ISO 9001

Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797

4900 • FAX (630) 797

4949

Dukane Part No. 403 - 592-00

Linear Vibration Welder

4000 Series

Model VWA-4300/4500/4700/4900

User's Manual

Printed in the United States of America.

Dukane Part Number: 403 - 592-00

Dukane ultrasonic equipment is manufactured under one or more of the following U.S. Patents:

(* = Inactive)

3,780,926 * 4,131,505* 4,277,710* 5,798,599 5,880,580 6,984,921 7,225,965 7,475,801

and, 7,819,158

2900 Dukane Drive

St. Charles, IL 60174 USA

Notice of Rights:

may be reproduced, transmitted or utilized in any form or by any means, electronic, mechanical,

photocopying, recording, or by any information storage and retrieval system, without written

permission from Dukane Corporation.

Notice of Liability:

The information contained in this manual is distributed on an “as is” basis, without warranty.

While every precaution has been taken in the preparation of this manual, Dukane Corporation

shall not have any liability to any person or entity with respect to any liability, loss, or damage

caused or alleged to be caused directly or indirectly by the instructions contained in this manual,

or by the hardware products described herein.

Specications are subject to change without notice.

This user’s manual documents product features, hardware, and controls software available

at the time this user's manual was published.

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Linear Vibration Welder 4000 Series, Model VWA User’s Manual

Dukane Manual Part No. 403-592-00

Revision History

Revision Revision

Number Summary Date

- 00 Original release. 03/05/2014

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Dukane Manual Part No. 403-592-00

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Linear Vibration Welder 4000 Series, Model VWA User’s Manual

Dukane Manual Part No. 403-592-00

Contents

Section 1- Introduction ...............................................1

General User Information...................................................... 3

Welder Overview................................................................... 4

Key Features......................................................................... 5

Section 2 - Health and Safety .................................... 7

General Considerations ........................................................ 9

Special Health Notice - Plastics...........................................11

Electrical Safety ...................................................................11

Pneumatic Safety................................................................ 12

Operational Safety .............................................................. 13

Hydraulic Safety.................................................................. 14

Section 3 - Installation ............................................ 15

Unpacking........................................................................... 17

Welder Placement............................................................... 17

AC Power............................................................................ 19

Compressed Air .................................................................. 21

Hydraulic Drive.................................................................... 22

Section 4 - Display and Controls .............................25

Control Panel Layout........................................................... 27

Operational Switches .......................................................... 29

Light Curtain........................................................................ 30

AC Utility Outlet................................................................... 31

Vacuum On/Off Button ........................................................ 31

Section 5 - Normal Weld Cycle.................................33

Parts Loaded....................................................................... 35

Initiate Weld Cycle .............................................................. 35

Access Door Closes............................................................ 35

Clamping Phase.................................................................. 36

Welding Phase.................................................................... 36

Hold Phase ......................................................................... 36

Release Phase.................................................................... 37

Parts Removed ................................................................... 37

Continued

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Dukane Manual Part No. 403-592-00

Contents

Section 6 - Touch Screen Menus ............. 39

Introduction

Screen Layout..................................................................... 41

Header - Quick Look........................................................... 46

Tool Bar - Quick Look.......................................................... 47

Logging In and Out ............................................................. 50

Operation

Run Mode ........................................................................... 53

Setup Mode......................................................................... 59

Alarms............................................................................ 85-90

Touch Screen Banner ......................................................... 91

Section 7 - Tooling Installation ................................93

Section 8 - Machine Operation.............................. 105

Section 9 - Optimizing Performance......................111

Section 10 - Troubleshooting .................................117

Section 11 - Maintenance....................................... 131

Section 12 - Contacting Dukane............................ 137

Section 13 - Specications................................... 141

Tooling Specications ....................................................... 143

Weights, Dimensions ........................................................ 144

Operating Environment..................................................... 145

Power Requirements ........................................................ 146

Space Requirements Drawings ................................ 147-150

Regulatory Agency Compliance........................................ 151

Section 14 - Appendices ....................................... 153

Appendix A -Joint Design Guidelines ................................155

Appendix B - List of Figures...............................................161

Appendix C - List of Tables.................................................165

Appendix D - Mitsubishi PLC .............................................166

Index ........................................................................ 167

Continued from Previous Page

Page vi

Linear Vibration Welder 4000 Series, Model VWA User’s Manual

Dukane Manual Part No. 403-592-00

SECTION 1

Introduction

General User Information ......................3

Welder Overview .............................4

Key Features ................................5

Page 1

Dukane Manual Part No. 403-592-00

Section 1 - Introduction

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Page 2

Linear Vibration Welder 4000 Series, Model VWA User’s Manual

Dukane Manual Part No. 403-592-00

Read This Manual First

Before operating your linear vibration welder, read this

User’s Manual to become familiar with the equipment.

This will ensure correct and safe operation. The manual

is organized to allow you to learn how to safely operate

this equipment. The examples given are chosen for their

simplicity to illustrate basic operation concepts.

Notes, Cautions and Warnings

Throughout this manual we use NOTES to provide infor-

mation that is important for the successful application and

understanding of the product. A NOTE block is shown to

the right.

In addition, we use special notices to make you aware

of safety considerations. These are the CAUTION and

WARNING blocks as shown here. They represent increas-

ing levels of important information. These statements help

you to identify and avoid hazards and recognize the conse-

quences. One of three different symbols also accompany

the CAUTION and WARNING blocks to indicate whether

the notice pertains to a condition or practice, an electrical

safety issue or an operator protection issue.

CAUTION

Caution statements

identify conditions or

practices that could result

in damage to the equipment or other

property.

WARNING

Warning statements

point out conditions or

practices that could re-

sult in personal injury or

loss of life.

NOTE

Note statements provide important

information or highlight procedures.

Drawings and Tables

The gures and tables are identied by the section number

followed by a sequence number. The sequence number

begins with one in each section. The gures and tables

are numbered separately. The gures use Arabic sequence

numbers (e.g. –1, –2, –3) while the tables use Roman se-

quence numerals (e.g. –I, –II, –III). As an example, Figure

3–2 would be the second illustration in Section Three while

Table 3–II would be the second table in Section Three.

Condition

or Practice

Electrical

Hazard

Operator

Protection

(hearing)





General User Information

Page 3

Dukane Manual Part No. 403-592-00

Section 1 - Introduction

Welder Overview

The linear vibration welder excels at joining large as-

semblies and parts made from glass–lled and high

performance plastics.

The VWA4X00 (Vibration Welder 4300/4500/4700/4900)

family is Dukane’s third generation linear vibration

welder. These new systems all share the same basic me-

chanical components, software and electronic controls.

The VWA4X00 differences are in the size of tooling they

can accommodate. The tooling capacity for each model is:

VWA4300 ............24 in. wide by 18 in. deep

610 mm wide by 457 mm deep

VWA4500 ............38 in. wide by 18 in. deep

965 mm wide by 457 mm deep

VWA4700 ............52 in. wide by 24 in. deep

1,321 mm wide by 610 mm deep

VWA4900 ............72 in. wide by 24 in. deep

1,828 mm wide by 610 mm deep

All VWA4X00 models have the same vertical clearance

of 26 inches (660 mm) between the lift table and upper

springs, and they all have a 20-inch (508 mm) stroke. Un-

like competing machines, the upper vibration spring is not

held in place by a swing frame. It incorporates a frameless

design which has less vibrating mass to accommodate

heavier tooling and provide additional tooling clearance.

The hydraulic system uses a commercial, readily avail-

able, self–contained system. This allows customers to do

some of their own parts replacement, and it minimizes

costly eld service calls.

The new and larger color operator interface is also a com-

mercial unit containing Dukane’s eld–tested and proven

control software and interface. Every subassembly has

been selected to provide the maximum reliability with a

long and economical service life. The electrical cabinet

has been redesigned to increase reliability, minimize emis-

sions and meet the applicable CE regulations.

Page 4

Linear Vibration Welder 4000 Series, Model VWA User’s Manual

Dukane Manual Part No. 403-592-00

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