Dukane TH3 Manual de usuario

www.dukane.com

Dukane • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797

4900

Dukane Part No. 403 - 597- 01

TH3 - Thermal Hybrid Welder

Hot Gas, Infrared, & Hot Plate Welding

Model: TH3-1212

TH3-1432

TH3-2040

TH3-2460

User's Manual

Dukane products are manufactured in ISO

registered facilities

2900 Dukane Drive

St. Charles, IL 60174 USA

Notice of Rights:

reproduced, transmitted or utilized in any form or by any means, electronic, mechanical, photocopying,

recording, or by any information storage and retrieval system, without written permission from Dukane.

Notice of Liability:

The information contained in this manual is distributed on an “as is” basis, without warranty. While every

precaution has been taken in the preparation of this manual, Dukane shall not have any liability to any

person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or

indirectly by the instructions contained in this manual, or by the hardware products described herein.

Specications are subject to change without notice.

This user’s manual documents product features, hardware, and controls software available at the time

this user's manual was published.

Printed in the United States of America.

Dukane Part Number: 403 - 597 - 01

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TH3 - ermal Hybrid Welder User’s Manual

Dukane Manual Part No. 403-597-01

Revision History

Revision Revision

Number Summary Date

00 Initial Release September 30, 2019

01 Add models TH3-1212 and TH3-2460. May 11, 2021

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Dukane Manual Part No. 403-597-01

Contents

Section 1- Introduction 1

Section 2 - Health and Safety 7

Section 3 - Installation 15

Section 4 - Display and Controls 23

Section 5 - Normal Weld Cycle 29

Section 6 - Touch Screen 35

Section 7 - Tooling Installation 73

Section 8 - Machine Operation 83

Section 9 - Optimizing Performance 89

Section 10 - Troubleshooting 93

Section 11 - Maintenance 97

Section 12 - Contacting Dukane 103

Section 13 - Specications 107

Section 14 - Appendix 115

Index 121

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Dukane Manual Part No. 403-597-01

SECTION 1

Introduction

General User Information ......................3

Welder Overview .............................4

Key Features ................................5

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Section 1 - Introduction

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TH3 - ermal Hybrid Welder User’s Manual

Dukane Manual Part No. 403-597-01

Read This Manual First

Before operating the Thermal Hybrid welder, read this

User’s Manual to become familiar with the equipment.

This will ensure correct and safe operation. The manual

is organized to allow a user to learn how to safely operate

this equipment. The examples given are chosen for their

simplicity to illustrate basic operation concepts.

Notes, Cautions and Warnings

Throughout this manual we use NOTES to provide

information that is important for the successful application

and understanding of the product. A NOTE block is shown

to the right.

In addition, we use special notices to make you aware

of safety considerations. These are the CAUTION

and WARNING blocks as shown to the right. They

represent increasing levels of important information.

These statements help to identify and avoid hazards and

recognize the consequences. One of three different symbols

also accompany the CAUTION and WARNING blocks

to indicate whether the notice pertains to a condition or

practice, an electrical safety issue or an operator protection

issue.

CAUTION

Caution statements

identify conditions or

practices that could result

in damage to the equipment or other

property.

WARNING

Warning statements

point out conditions or

practices that could re-

sult in personal injury or

loss of life.

NOTE

Note statements provide important

information or highlight procedures.

Drawings and Tables

The gures and tables are identied by the section number

followed by a sequence number. The sequence number

begins with one in each section. The gures and tables

are numbered separately. The gures use Arabic sequence

numbers (e.g. –1, –2, –3) while the tables use Roman

sequence numerals (e.g. –I, –II, –III). As an example, Figure

3–2 would be the second illustration in Section Three while

Table 3–II would be the second table in Section Three.

General User Information

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Dukane Manual Part No. 403-597-01

Section 1 - Introduction

Welder Overview

The Thermal Hybrid welder excels at joining parts made

from glass–filled and high performance plastics with

minimum of particulate.

The TH3-XXXX differences are in the size of tooling they

can accommodate. The tooling capacity for each model is:

TH3-1212 ...............12 in. wide by 12 in. deep

305 mm wide by 305 mm deep

TH3-1432 ...............32 in. wide by 14 in. deep

813 mm wide by 355 mm deep

TH3-2040 ...............40 in. wide by 20 in. deep

1016 mm wide by 508 mm deep

TH3-2460 ...............60 in. wide by 24 in. deep

1524 mm wide by 610 mm deep

A large, color operator interface contains Dukane’s eld–

tested and proven control software. Every subassembly

has been selected to provide the maximum reliability with

a long and economical service life.

The electrical architecture if this machine series allows

a number of heating methods. Traditional heater/

thermocouple platens are one option. Infrared bulb heating

can provide more efcient, focused heating; hot gas heating

is a third option.

These Thermal Hybrid welders feature three independent

Servo-controlled motions. Parts are held on upper and

lower, vertically moving axis. Between these vertical axis

there is a heating platen which moves horizontally. The

heating platen moves forward, between the upper and

lower part plates. Once the parts are heated, the heating

platen moves rearwards out of the way. Then the upper

and lower part platens close together, joining the plastic

parts. Having independent servo control on the part platens

permits a variety of part height geometries. Servo motion

on all three axis provides rapid, smooth motion and soft,

controlled stopping.

All Dukane welders are CE/CSA/UL certied and meet

applicable regulatory and safety standards.

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TH3 - ermal Hybrid Welder User’s Manual

Dukane Manual Part No. 403-597-01

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