dosatron D40 Manual de usuario
NTD40-07-20
DOSATRON INTERNATIONAL S.A.S.
Rue Pascal - B.P. 6 - 33370 TRESSES (BORDEAUX) - FRANCE
Tel. 33 (0)5 57 97 11 11
Fax. 33 (0)5 57 97 11 29 / 33 (0)5 57 97 10 85
Certified QEH&S System
NORTH & CENTRAL AMERICA
DOSATRON INTERNATIONAL INC.
2090 SUNNYDALE BLVD. CLEARWATER - FL 33765 - USA
Tel. 1-727-443-5404 / 1-800-523-8499 - Fax 1-727-447-0591
Site web: www.dosatronusa.com
MANUFACTURED BY
CUSTOMER SERVICE
D40
Owner’s manual
© DOSATRON INTERNATIONAL S.A.S / 2
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© DOSATRON INTERNATIONAL S.A.S / 2© DOSATRON INTERNATIONAL S.A.S / 3
You have just acquired a DOSATRON water-powered dosing pump.
Congratulations on your choice. This model was produced using over
40 years of experience.
Our engineers have placed the DOSATRON series at the forefront
of technical development in the field of DOSATRON water-powered
metering pumps.
Over time this DOSATRON will prove itself to be a most faithful ally.
A few regular maintenance operations will guarantee operation in which
the word “breakdown” will no longer be heard.
THEREFORE, PLEASE, READ THIS MANUAL CAREFULLY
BEFORE PUTTING THE APPLIANCE INTO SERVICE.
This document does not form a contractual obligation and is for information
only. DOSATRON INTERNATIONAL reserves the right to alter its appliances
at any time. © DOSATRON INTERNATIONAL S.A.S 2020
English
Important!
The complete reference and serial number of your DOSATRON is
shown on the pump body.
Please record these numbers in the space below and refer to
them when contacting your retailer or asking for information.
Ref.: ....................................................................................................
Serial No.: ..........................................................................................
Purchase Date: ..................................................................................
© DOSATRON INTERNATIONAL S.A.S / 4
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© DOSATRON INTERNATIONAL S.A.S / 4© DOSATRON INTERNATIONAL S.A.S / 5
MARKING/IDENTIFICATION/CHARACTERISTICS
Codification of the reference .................................................... 7
Characteristics .......................................................................... 8
Dimensions ............................................................................... 8
INSTALLATION
Precautions .............................................................................11
Installation of the Dosatron..................................................... 14
Changing the dosing scale ..................................................... 16
Connecting the suction hose D40MZ3000 model .................. 18
Connecting the suction hose D40MZ2/5 model ..................... 18
Installation tips ........................................................................ 19
Automatic device to prevent siphoning of the product ........... 21
PUTTING INTO SERVICE
Using for the first time............................................................. 22
Use.......................................................................................... 23
Adjusting the dosing rate ........................................................ 23
Dosing principle ...................................................................... 24
By-Pass option........................................................................ 24
Feet options ............................................................................ 25
MAINTENANCE
Recommandations .................................................................. 26
Draining the Dosatron............................................................. 27
Removing the suction hose .................................................... 28
Removing/Refitting the dosing part ........................................ 29
Changing seals in the dosing part D40MZ3000
model ................ 30
Changing seals in the dosing part D40MZ2/5
model ................... 32
Removing/Refitting the dosing piston
D40MZ3000 model
....... 34
Removing/Refitting the dosing piston
D40MZ2/5 model
.......... 34
Cleaning and refitting the suction valve ................................. 35
Changing the motor piston ..................................................... 36
TROUBLESHOOTING ............................................................. 38
LIMITED WARRANTY .............................................................. 40
Contents
© DOSATRON INTERNATIONAL S.A.S / 6
Marking/Identification
Characteristics
Your dosing pump has 2 main marking zones enabling it to be identified in
detail:
A 2-line engraving on the section of the top (see picture below), containing the
exact reference for the appliance and the serial number.
A technical label on each side of the dosing pump body indicating the technical
performances of the appliance.
REF.
D40MZ3000BPVFII
19110152
D40MZ3000BPVFII
19110152
Serial No.
© DOSATRON INTERNATIONAL S.A.S / 6© DOSATRON INTERNATIONAL S.A.S / 7
REF. : ............................................... Serial No.: .....................................
Example
D40 MZ 3000 BP VF K
Dosatron Range
MZ : Adjustable
Dosing (ratio or %)
BP : Manual By-Pass option
Dosing Seals
VF: Acid additive - AF: Alkaline additive
K : Kalrez Diver Seal option for concentrated acid additive
CODIFICATION OF THE REFERENCE
© DOSATRON INTERNATIONAL S.A.S / 8
CHARACTERISTICS
D40MZ3000 D40MZ2 D40MZ5
Operating flow:
2.2 - 40 US gpm
[500 l/h min. 9 m3/h max.
]
.
Max. operating temperature: ............................ 104 °F [40 °C]
Operating pressure:
psi
bars
4.35 - 116
0,3 - 8
4.3 - 116
0,3 - 8
7.25 - 116
0,5 - 8
Dosing adjustable from the exterior:
Ratio
%
1:3 000 - 1:500
0,03 - 0,2
1/500 - 1/50
0,2 - 2
1/100 - 1/20
1 - 5
Concentrated product injection flow:
US Fl. oz/min - MIN.
US Fl. oz/min - MAX.
Min. l/h - Max. l/h
0.08
10.14
0,15 - 18
0.56
101.45
1 - 180
2.82
253.62
5 - 450
Connections (NPT/BSP male gas fittings): ............... 1 1/2” [Ø 40x49 mm].
Hydraulic motor capacity (every two clicks of the piston):
approx. 0.449 US Gallons [1,7 l]
IMPORTANT! The DOSATRON is not pre-set,
please refer to the paragraph ADJUSTING THE DOSING
DIMENSIONS
Diameter: " [cm] 6 9/10 [17,55] 6 9/10 [17,55]6 9/10 [17,55]
Total height: " [cm] 26 11/16
[67,82]
26 11/16
[67,82]
26 19/16
[70,15]
Overall width: "[cm]8 1/2 [21,8] 8 1/2 [21,8] 8 1/2 [21,8]
Weight: lbs [± kg] 7.3 [3,3] 7.3 [3,3] 7.3 [3,3]
PARCEL COMPOSITION: 1 DOSATRON/1 mounting bracket for
DOSATRON/1 suction hose for concentrate/1 strainer/
1 quick start guide
PACKAGING DIMENSIONS:
26 3/8”x 8 7/8”x 8 1/16” [67 x 22,5 x 20,5 cm]
PARCEL WEIGHT: ~ 12.1 US lbs [5,5 kg approx.]
© DOSATRON INTERNATIONAL S.A.S / 8© DOSATRON INTERNATIONAL S.A.S / 9
DOSATRON Technology
A unique technology associating all dosing functions
Installed on the water supply line, the Dosatron uses water pressure
as the only power source. Thus activated, it takes up the required
percentage dose of concentrate and then mixes it with the moving
water. The solution produced is then propelled downstream. The dose of
injected product is always proportional to the volume of water passing
through the Dosatron, regardless of variations in flow or pressure in the
water supply line.
Motor piston
Clear water Water solution
+ % product
Dosing piston
Dosing adjustment
(%) ratio
Concentrate
to be dosed
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