Donaldson Torit Downflo Evolution DFE 2-8 Manual de usuario

Downﬂo®Evolution

DFE 2-8, 2-12, 3-12, 3-18, 3-24, 3-36, 3-48, 3-60, 3-72, 4-16, 4-24,

4-32, 4-48, 4-64, 4-80, 5-20, 5-30, 5-40, 5-60 and 5-80

Installation and Operation Manual

Installation, Operation, and Service Information

This manual contains speciﬁc precautions related to worker safety.The hazard alert image denotes

safety related instructions and warnings in this manual. DO NOT operate or perform maintenance on this

collector until you have read and understood the instruction and warnings contained within this manual.

IOM AG8249101 (ENG)

Revision 3

English

Master Language

Donaldson Company, Inc.

The Safety Alert Symbol indicates a hazardous situation which, if not avoided could

result in death or serious injury. Obey all safety messages following this symbol to

avoid possible injury or death. The possible hazards are explained in the associated

text messages.

CAUTION, used with the safety alert symbol, indicates a hazardous situation

which, if not avoided, could result in minor or moderate injury.

NOTICE indicates a potential situation or practice which is not expected to result

in personal injury, but which if not avoided, may result in damage to equipment.

This manual has been supplied to assist with the installation, operation and maintenance for the collector purchased.

Please read the manual before installing, operating, or performing maintenance on the collector as it contains

speciﬁc precautions for worker safety. It is the owner’s responsibility to ensure that this manual is available for use by

installers, operators and maintenance personnel that will be working with this collector. This manual is the property of

the owner and should be left with the collector when installation has been completed. DO NOT operate this collector

until you have read and understood the instructions and warnings located in the installation and operation manual.

For additional copies of this manual, contact Donaldson Torit

IMPORTANT NOTES

Magnehelic®and Photohelic®are registered trademarks of Dwyer Instruments, Inc.

Downﬂo Evolution, DFE 2-8 to 5-80

Contents

IMPORTANT NOTES .................................................................i

Safety Communication............................................................1

Description................................................................................2

Purpose and Intended Use.....................................................2

Rating and Speciﬁcation Information...................................3

Operation...................................................................................3

Inspection on Arrival...............................................................4

Installation Codes and Procedures ......................................4

Installation.................................................................................4

Foundations or Support Framing .......................................5

Collector Location................................................................5

Site Selection .......................................................................5

Hoisting Information ............................................................5

Typical Installation...................................................................6

Standard Equipment................................................................7

Field Assembly......................................................................7

Hopper Installation...............................................................7

Leg Installation .....................................................................7

Provisional Anchor Bolt Recommendations....................8

Module Assembly.................................................................9

Yoke, Venturi and Filter Installation.................................11

Compressed Air Installation.............................................13

Electrical Wiring.................................................................13

Solid-State Timer Installation...............................................15

Solenoid Connection..........................................................15

Timer and Solenoid Speciﬁcations..................................15

Preliminary Start-Up Check .................................................17

Maintenance Information.....................................................18

Operational Checklist ........................................................18

Filter Removal and Installation.........................................18

Dust Disposal ......................................................................19

Compressed Air Components...........................................19

Optional Equipment................................................................21

Fan Blower ..........................................................................21

TBI and TRB Style Damper and Silencer Support

Bracket.................................................................................22

Hopper Access ...................................................................23

55-Gallon Drum Pack .........................................................23

Rotary Valve and Transition..............................................25

Magnehelic®Gauge ..........................................................26

Photohelic®Gauge ............................................................27

Delta P Control....................................................................29

Delta P Plus Control...........................................................30

Inlet Plenum ........................................................................31

High Flo Inlet Plenum.........................................................31

Extended Dirty-Air Plenum ...............................................32

Air Management Module..................................................32

Platforms and Ladders ......................................................33

Cold Climate Kit...................................................................34

Explosion Vent ....................................................................35

Sprinkler...............................................................................35

Troubleshooting......................................................................36

Appendix A - Clean Change

Bag-In/Bag-Out Filter and Liner System......................... A-1

Product Information............................................................ B-1

Service Notes...................................................................... B-2

Donaldson Industrial Air Filtration Warranty ................. B-5

Donaldson Company, Inc.

Improper operation of dust collectors and/or dust control systems may contribute to conditions in a work

area or facility which could result in severe personal injury, and product or property damage. All dust

collection equipment should be used only for its intended purpose and should be properly selected and sized

for its intended use.

Process owners have important responsibilities relating to identifying and addressing potential hazards in

their processes. When the potential for handling combustible dust exists within a process the process owner

should include combustion hazards in their risk management activities and should comply with applicable

codes and standards related to combustible dust.

Electrical installation must be performed by a qualiﬁed electrician.

This equipment is not designed to support site ducts, piping, or electrical services. All ducts, piping, or

electrical services must be adequately supported to prevent injury and/or property damage.

Site selection must account for wind, seismic zone, and other load conditions.

Equipment may reach peak sound pressure levels above 80 dB (A). Noise levels should be considered when

selecting collector location.

Combustible Dust Hazards

Among other considerations, the current NFPA standards require owners whose processes involve potentially

combustible materials to have a current Dust Hazard Analysis, which can serve as the foundation for their process

hazard mitigation strategy. Mitigation may include but is not limited to:

• Prevention of all ignition sources from entering any dust collection equipment.

• Selection and implementation of ﬁre and explosion mitigation, suppression, and isolation strategies

appropriate for the risks in their process.

• Development and use of work practices to maintain safe operating conditions, and to ensure combustible dust

does not accumulate within their plant or process equipment.

Donaldson recommends process owners consult experts in combustion risks to ensure these responsibilities are met.

Some processes may involve materials or processes which have inherent ﬁre and explosion hazards. The process

owner retains responsibility to comply with applicable codes and standards and to manage the risks associated

with the process or materials. Donaldson is neither an expert nor a certiﬁed consultant in ﬁre, spark, or explosion

detection, suppression, or control. Donaldson does not provide engineering consulting services related to process or

dust hazard analyses, or code and standard compliance.

Donaldson may provide referrals to consultants and/or suppliers of equipment or services related to the detection and/

or mitigation of sparks, ﬁres and/or explosions, but Donaldson does not assume responsibility for any such referrals,

nor does Donaldson assume any liability for the ﬁtness of a mitigation strategy or product for a particular installation

or application. The process owner’s ﬁnal selection of dust collection and risk mitigation strategies should be based on

the outcome of a Dust Hazard / Process Hazard Analysis performed by the process owner. Although early engagement

of a dust collector supplier can provide helpful insights on the availability and features of various products, process

owners should consult with combustible dust experts and/or process safety experts before making actual product and

mitigation strategy selections.

Donaldson recommends all industrial air ﬁltration system designs be reviewed and approved by an expert consultant

responsible for the integrity of the system design and compliance with applicable codes and standards. It is the

process owner’s responsibility to understand risks in their process and mitigate those risks in accordance with all

applicable laws, regulations and standards, including those published by the NFPA. Donaldson also recommends

proper maintenance and housekeeping procedures and work practices be evaluated, developed, and followed to

maintain any industrial air ﬁltration products in safe operating condition.

Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a

particular application, including the conditions under which the product is used. Since these factors are uniquely

within the user’s knowledge and control, it is essential the user evaluate the Donaldson products to determine whether

the product is ﬁt for the particular purpose and suitable for the user’s application.

Safety Communication

Downﬂo Evolution, DFE 2-8 to 5-80

Description

The Downﬂo®Evolution dust collector is a continuous-

duty, modular collector with cartridge-style ﬁlters.

The downward airﬂow design delivers high ﬁltration

efﬁciency while using less energy. Continuous duty

means the ﬁlters can be pulse cleaned on-line without

interrupting airﬂow through the collector. The ﬁlters are

pulse-cleaned in sequence, one set at a time, without

turning the collector off. Each standard collector is two

or three ﬁlter columns wide by two, three, four, or ﬁve

ﬁlter rows high by two ﬁlters deep.

Designed to increase the versatility of the collector,

standard options include abrasion-resistant inlets,

extended dirty-air plenums, air management modules

and clean change options.

Downﬂo Evolution collectors are intended for ﬁltration

of nuisance dust where the dust loading to the collector

is less than ﬁve grains per cubic foot. Some typical

applications include metal grinding, plasma cutting,

dry bulk, pharmaceutical, thermal spray, welding,

metal manufacturing, glass, and food processing. Each

application is different and selecting the correct ﬁlter

for the application and dust being collected is important.

Contact Donaldson Torit for selection assistance.

• Ambient, extremely ﬁne, and non-ﬁbrous dusts,

typically are well served by Ultra Web®ﬁlters

which offer high efﬁciency and performance on ﬁne

particulate.

• Fibrous dusts often beneﬁt from a ﬁlter with an open-

pleat design, such as Fibra-Web®.

• Operations involving high temperature and high

humidity may require special attention. Temperature,

moisture content, and chemistry issues may also

require custom collector design.

• Hygroscopic dust such as fertilizer, salt, and sugar

should be handled under a controlled, low humidity

environment.

• Flammable or explosive dust may require customized

collector design options.

• Applications with high hydrocarbon or high oil

content may require special treatment or ﬁlter media.

Purpose and Intended Use

Misuse or modiﬁcation may result

in severe personal injury and/or

property damage.

Do not misuse or modify.

Donaldson Company, Inc.

Collector Operation

Operation

During normal operation, dust-laden air enters the

collector through the dirty-air inlet, which is positioned

over the venturi section of the dirty air plenum. Airﬂow

is directed downward through the collector over the

venturis and heavier particulate falls directly into the

hopper. The ﬁlters remove ﬁne particulate allowing

ﬁltered air to pass through the ﬁlters to the clean-air

plenum where it discharges through the clean-air outlet.

Filter cleaning is completed using pulse-jet technology.

A solenoid and diaphragm valve aligned to each row

of ﬁlters provides the pulse cleaning. The cleaning

sequence starts at the top ﬁlter row and continues down

through the module. Removal, inspection, or replacement

of ﬁlters can be accomplished from outside the collector

by removing the ﬁlter access cover and sliding the ﬁlters

out.

Rating and Speciﬁcation

Information

General rating and speciﬁcation information can be

found in the product literature provided with the collector

or available on the Donaldson website. For speciﬁc

load values for a collector, see the Speciﬁcation Control

Drawing shipped with the collector.

compressed-air supply

Filter Cleaning Operation

hopper

clean-air outlet

Normal Operation

cartridge

ﬁlter

dirty-air inlet

diaphragm

valve

Downﬂo Evolution, DFE 2-8 to 5-80

Inspection on Arrival

1. Inspect collector upon delivery.

2. Report any damage to the delivery carrier.

3. Request a written inspection report from the Claims

Inspector to substantiate any damage claim.

4. File claims with the delivery carrier.

5. Compare collector received with description of

product ordered.

6. Report incomplete shipments to the delivery carrier

and your Donaldson Torit representative.

7. Remove crates and shipping straps. Remove loose

components and accessory packages before lifting

collector from truck.

8. Check for hardware that may have loosened during

shipping.

9. Use caution removing temporary covers.

Installation Codes and Procedures

Codes may regulate recirculating

ﬁltered air in your facility.

Consult with the appropriate authorities

having jurisdiction to ensure compliance

with all national and local codes regarding

recirculating ﬁltered air.

Safe and efﬁcient operation of the collector depends on

proper installation.

Authorities with jurisdiction should be consulted

before installing to verify local codes and installation

procedures. In the absence of such codes, install

collector according to the National Electric Code,

NFPA No. 70-latest edition and NFPA 91 (NFPA 654 if

combustible dust is present).

A qualiﬁed installation and service agent must complete

installation and service of this equipment.

All shipping materials, including shipping covers, must

be removed from the collector prior to or during collector

installation.

Failure to remove shipping

materials from the collector will

compromise collector performance.

Inspect collector to ensure all hardware is properly

installed and tight prior to operating collector.

Installation

Use proper equipment and adopt

all safety precautions needed for

servicing equipment.

Electrical service or maintenance work must

be performed by a qualiﬁed electrician and

comply with all applicable national and local

codes.

Turn power off and lock out all power before

performing service or maintenance work.

Do not install in classiﬁed hazardous

atmospheres without an enclosure rated for

the application.

Turn compressed air supply OFF, bleed and

lock out lines before performing service or

maintenance work.

Site selection must account for wind, seismic

zone, and other load conditions when selecting

the location for collectors.

Codes may regulate acceptable locations for

installing dust collectors. Consult with the

appropriate authorities having jurisdiction to

ensure compliance with all national and local

codes regarding dust collector installation.

Collectors must be anchored in a manner

consistent with local code requirements.

Anchors must be sufﬁcient to support dead,

live, seismic, and other anticipated loads.

Consult a qualiﬁed engineer for ﬁnal selection

of anchorage.

Do not set compressed-air

pressure above 100-psig as

component damage can occur.

All compressed air components must be sized

to meet the system requirements of 90-100-psig

supply pressure.

The compressed-air supply must be oil

and moisture free. Contamination in the

compressed air used to clean ﬁlters will result

in poor cleaning, cleaning valve failure, or poor

collector performance.

Purge compressed air lines to remove

debris before connecting to the collector’s

compressed air manifold.

Donaldson Company, Inc.

The collector is suitable for either indoor or outdoor

installations. Reference the Rating and Speciﬁcation

Information.

Foundations or Support Framing

Prepare the foundation or support framing in the

selected location. Foundation or support framing must

comply with local code requirements and may require

engineering.

Foundation and support framing must be capable of

supporting dead, live, wind, seismic and other applicable

loads. Consult a qualiﬁed engineer for ﬁnal selection of

foundation or support framing.

Collector Location

Donaldson Torit equipment is not

designed to support site installed

ducts, interconnecting piping, or electrical

services. All ducts, piping, or electrical

services must be adequately supported to

prevent severe personal injury and/or property

damage.

When hazardous conditions or materials are

present, consult with local authorities for the

proper location of the collector.

Dust collection equipment may reach peak

sound pressure levels above 80 dB (A). Noise

levels should be considered when selecting

collector location.

Locate the collector to ensure easy access to electrical

and compressed air connections, to simplify solids

collection container handling and routine maintenance,

and to ensure the straightest inlet and outlet ducts.

Provide clearance from heat sources and avoid any

interference with utilities when selecting the location.

Site Selection

This collector can be located on a foundation or

structural framing.

Hoisting Information

Failure to lift the collector

correctly can result in severe

personal injury and/or property damage.

Use appropriate lifting equipment and adopt

all safety precautions needed for moving and

handling the equipment.

A crane or forklift and qualiﬁed operator are

recommended for unloading, assembly, and

installation of the collector.

Location must be clear of all obstructions, such

as utility lines or roof overhang.

Use all lifting points provided.

Use clevis connectors, not hooks, on lifting slings.

Use spreader bars to prevent damage to collector’s

casing.

Check the Speciﬁcation Control drawing for weight and

dimensions of the collector and components to ensure

adequate crane capacity.

Allow only qualiﬁed crane or forklift operators to lift the

equipment.

Refer to applicable OSHA regulations and local codes

when using cranes, forklifts, and other lifting equipment.

Lift collector and accessories separately and assemble

after collector is in place.

Use drift pins to align holes in section ﬂanges during

assembly.

Downﬂo Evolution, DFE 2-8 to 5-80

Typical Installation

1. Place hopper discharge-side up on ground or other level

surface and attach legs to hopper.

2. Assemble leg cross braces.

3. Turn hopper and leg assembly over and lift into position

over anchor bolts.

4. Level hopper.

5. Tighten all fasteners securely, including all anchor bolts.

Tighten all hardware

before removing crane.

6.* Apply 1/4-in diameter rope-type sealant to hopper

ﬂange.

7. Lift collector over leg and hopper assembly and lower

slowly.

8. Secure with bolts, washers, and nuts supplied.

9.* Apply 1/4-in diameter rope-type sealant around inlet

opening.

10. Lift inlet onto collector. Secure with bolts, washers, and

nuts supplied.

Tighten all hardware before removing

crane.

11. Remove crane.

12. Apply sealant to hopper/cabinet and cabinet/inlet seam.

angle not to

exceed 30°

from vertical

(min 60°

from horizontal)

Do Not lift with

this orientation

Apply sealant

after marriage of

hopper to cabinet

and cabinet to inlet

seam (step 12)

*1/4-in diameter rope-type

sealant (steps 6 and 9)

module ﬂange

3/8-in ﬂat washer

3/8-16 x 1-in bolt

Steps 1-2

Step 10

Steps 3-6

Steps 7-9

*The 1/4-in diameter rope-type sealant supplied with the

collector is temperature sensitive. It may soften and become

difﬁcult to work with at elevated temperatures. Store rope-type

sealant in a cool location before use.

Donaldson Company, Inc.

Standard Equipment

Standard Downﬂo Evolution collectors consist of

collector module, inlet box, hopper, and legs. The legs

and hopper are assembled ﬁrst and the collector is

placed in position using a crane or forklift.

Field Assembly

2. Set the hopper on the ground or a ﬂat surface

with the collector connection ﬂange down. The

discharge opening on the hopper base should be

oriented up.

3. Use drift pins to align holes.

4. Reference the Leg Positioning and Leg and Cross

Brace Assembly drawings. Attach the legs to the

hopper gussets using the hardware supplied.

5. Join multiple hoppers together at hopper gussets

using the hardware supplied. Do not tighten

hardware at this time.

6. Turn leg and hopper assembly over and position over

anchor bolts. Secure each leg pad to the foundation

anchor bolts with customer-supplied ﬂat washers

and nuts. Do not tighten hardware at this time.

7. Level hopper.

8. Tighten all hardware securing legs, cross braces,

hopper gussets, and foundation anchor bolts.

Hopper Installation

There are four hopper styles offered for the Downﬂo

Evolution. A single module hopper spanning a single

collector module with two or three ﬁlter columns. A

double module hopper spanning a pair of collector

modules with two ﬁlter columns thereby accommodating

four ﬁlter columns. A taller, steeper, single module

hopper spanning one collector module with two ﬁlter

columns. A single module screw conveyor hopper

spanning one collector module with two ﬁlter columns.

All four hopper styles except the screw conveyor hopper

provide a 10-inch square discharge opening. The screw

conveyor hopper provides a single 18-inch discharge

opening.

Use proper equipment and adopt

all safety precautions needed for

servicing equipment.

Electrical service or maintenance work must

be performed by a qualiﬁed electrician and

comply with all applicable national and local

codes.

Turn power off and lock out all power before

performing service or maintenance work.

Do not install in classiﬁed hazardous

atmospheres without an enclosure rated for

the application.

Turn compressed air supply OFF, bleed and

lock out lines before performing service or

maintenance work.

Field assembly of collector may be required due to

truck capacity, crane capacity, or speciﬁc customer

requirements. A detailed instruction drawing, shipped

with each collector will provide speciﬁc assembly and

lifting instructions.

Tighten all hardware before

removing crane to prevent

personal injury and/or property damage.

Leg Installation

Leg sets for standard collector sizes are shown in the

Rating and Speciﬁcation Information. Reference Typical

Foundation Anchor and leg assembly drawing shipped

with the collector prior to starting assembly.

1. Prepare the foundation or support framing in the

selected location. Locate and install anchors.

Anchors must comply with local

code requirements and must be

capable of supporting dead, live, wind, seismic,

and other applicable loads.

Anchor sizes shown are provisional, as ﬁnal

anchor sizing will depend on jobsite load

conditions, collector location, foundation/

framing design variables and local codes.

Consult a qualiﬁed engineer for ﬁnal selection

of suitable anchors.

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