Doka Framax stripping corner I Series Manual de usuario
© by Doka GmbH, A-3300 Amstetten
999239002 07/2018
en-GB
-
The Formwork Experts.
Framax stripping corner I
hydraulic
2017 models onward
Original Operating Instructions
Please retain for future reference
© by Doka GmbH, A-3300 Amstetten
9239-200-01
2999239002 - 07/2018
Original Operating Instructions Framax stripping corner I hydraulic
Basic drawings of product
Data on rating plate
Framax stripping cylinder I
a ... Adjusting range between 342 mm and 438 mm
b ... ø130 mm
c ... SW 41
d ... 20 mm
e ... 70 mm
f ... Adjusting range between 217.5 mm and 242.5 mm
As-delivered condition:
The Adapter for Framax stripping corner I is pinned to
the Framax stripping corner I with a Connecting pin
10cm and secured with a Spring cotter 5mm.
AFramax stripping cylinder I
BFramax stripping corner I
CHydraulic unit Framax V4 or
Hydraulic unit V45 50/60Hz or
Hydraulic unit SCP V1200 50/60Hz
Follow the directions in the User Information
booklet of the formwork system that is being
used!
Designation: Framax stripping corner I hydraulic
Max. cylinder
force: 10000 kg 22000 lbs
Year of manufacture: see rating plate
9239-214-01
A
C
B
AAdapter for Framax stripping corner I
BConnecting pin 10cm
CSpring cotter 5mm
DPair of hydraulic hoses 4.0m
(pre-mounted on Framax stripping cylinder I)
EFlatface BG2 connector (coloured blue)
FFlatface BG2 connector (coloured yellow)
GRating plate
HHandle, swivelling
Max. cylinder force: 10000 kg (22000 lbs)
WARNING
Do not use the handle as a slinging point for
crane-handling
Danger of formwork dropping from crane!
➤Use only suitable lifting accessories and
slinging points.
9239-201-02
A
E F
D
BC
b
c
a
df
e
G H
Original Operating Instructions Framax stripping corner I hydraulic
3999239002 - 07/2018
Intended use
The Framax stripping cylinder I is for hydraulic actua-
tion of the Framax stripping corner I.
With the 'Framax stripping corner I hydraulic', formwork
up to 5.40 metres high can be erected and stripped out
without the application of manual force.
Depending on requirements, the Framax stripping cyl-
inder can be combined with various hydraulic units and
accessories
Compatible hydraulic units
▪ Hydraulic unit Framax V4 with
- Cordless screwdriver 18 V (1800 rotation/min)
▪ Hydraulic unit V45 50/60Hz with
- System pressure controller Xclimb 60 V45
▪ Hydraulic unit SCP V1200 50/60Hz with
- Coupling adapter Framax stripping cylinder I
(intended use)
Boundary conditions for use
Maintenance & inspection
Storage
NOTICE
▪ Other use or use not in conformity with that
stated above is non-intended use and
requires the prior written approval of the
Doka company!
NOTICE
The Framax stripping cylinder I is suitable for
deployment at outside temperatures
of between -5° C and +55° C.
Putting into service at temperatures below
-5 °C is not permissible, as the hydraulic oil
would be too viscous.
NOTICE
▪ Doka accepts no liability for products that
have been altered!
▪ Repairs may be carried out only by Doka or
specialist companies authorised by Doka!
▪ The Framax stripping cylinder I must be
inspected by an expert once a year.
NOTICE
To avoid damage, the drive components must
be stored in such a way that they are protected
against direct climatic influences and aggres-
sive substances.
4999239002 - 07/2018
Original Operating Instructions Framax stripping corner I hydraulic
Assembly
➤Carefully lay the stripping cylinder on its side.
➤Remove Spring cotter 5mm and Connecting pin
10cm.
➤Remove the adapter from the cylinder.
➤Remove both pins D17.5.
➤Push the adapter into the pushrod of the stripping
corner and pin it into position with two pins D17.5.
➤Place the stripping cylinder on the centring stud of
the stripping corner.
The centring studs must be seated in the recesses of
the assembly plate.
➤Twist the stripping cylinder clockwise until fully
engaged.
➤Push the locking pin into the hole in the stripping cor-
ner.
Note:
The locking pin acts as anti-twist lock for the stripping
cylinder.
NOTICE
▪ Stripping cylinders must always be fully
retracted for installation.
▪ It is not permissible to install the stripping
cylinder on a stripping corner that does not
have a hole for the locking pin!
This hole is a standard feature of all strip-
ping corners manufactured from 2005
onward.
▪ To prevent abrasion or trapping damage,
the hydraulic hoses must be secured to the
neighbouring formwork panel and properly
laid and arranged. Tight bending radii
should be avoided.
ASpring cotter 5mm
BConnecting pin 10cm
CAdapter for Framax stripping corner I
DPin D17.5
CAdapter for Framax stripping corner I
DPin D17.5
EPush-rod
FFramax stripping corner I
➟
9239-200-11
D
9239-208-01
A
B
C
➟
➟
➟
➟
9239-200-05
C
D
E
F
NOTICE
It is not permissible to install the adapter in the
pushrod with only one pin D17.5
GFramax stripping cylinder I
HCentring studs of stripping corner
IAssembly plate
GFramax stripping cylinder I
HCentring studs of stripping corner
JLocking pin
9239-200-04
H
➟
G
I
9239-200-03
G
H
9239-200-09
J
Original Operating Instructions Framax stripping corner I hydraulic
5999239002 - 07/2018
➤Installation of the hydraulics.
➤Putting into operation.
➤Move the stripping cylinder into position at the hole
of the adapter.
➤Insert Connecting pin 10cm into the stripping cylin-
der and the adapter and secure with Spring cotter
5mm.
Adjustment of the Framax stripping
cylinder I
Note:
In the initial position, the stripping cylinder must be fully
retracted and holding plates A and B of the stripping
cylinder must be horizontal.
If holding plates A and B point up, the following steps
are necessary:
1) Remove the Connecting pin 10cm.
2) Back off the hexagon nut (width-across 41 mm) by
the desired difference.
3) Extend the stripping cylinder until the Connecting
pin 10cm can be reinstalled.
4) Secure each Connecting pin 10 cm with a Spring
cotter 5mm.
5) Fully retract the stripping cylinder.
CAUTION
Danger of crushing!
➤No body parts or objects between hydraulic
cylinder and assembly plate.
ASpring cotter 5mm
BConnecting pin 10cm
KFixing
Tighten or back off the hexagon nut (width-
across 41 mm) of the adapter to facilitate
insertion of the Connecting pin 10cm into the
stripping cylinder.
Spanner size (width-across): 41mm
9239-200-02
BA
K
AHolding plate A
BHolding plate B
AHolding plate A
BHolding plate B
Check that the holding plates are horizontal.
If necessary, repeat steps 1 to 5.
9239-200-06
A B
9239-200-07
A B
6999239002 - 07/2018
Original Operating Instructions Framax stripping corner I hydraulic
Operation of the Framax stripping
corner I hydraulic
➤Start up the hydraulic unit.
Dismantling
➤Remove the Connecting pin 10cm.
➤Retract the stripping cylinder.
➤Switch off the hydraulic unit and disconnect the
hydraulic hoses.
➤Lift the stripping cylinder clear.
➤Remove the adapter.
➤Position pins D17.5 in the adapter holes.
➤Pin the adapter into the stripping cylinder with Con-
necting pin 10cm and secure with Spring cotter
5mm.
Erecting Stripping
Retract
Framax stripping cylinder I
Extend
Framax stripping cylinder I
9239-200-02
➟
9239-200-08
➟
Original Operating Instructions Framax stripping corner I hydraulic
7999239002 - 07/2018
8999239002 - 07/2018
Original Operating Instructions Framax stripping corner I hydraulic
Repositioning operation, Framax
stripping cylinder I
Repositioning operation for stripping
➤Remove the Connecting pin 10cm.
➤Retract the stripping cylinder and lift it clear.
➤Mount the stripping cylinder on the next stripping cor-
ner.
➤Insert Connecting pin 10cm into the stripping cylin-
der and the adapter and secure with Spring cotter
5mm.
Note:
If work is to be interrupted for a lengthy period of time,
the stripping corner has to be additionally secured
against sinking of the formwork with the Fixing unit for
Framax-stripping corner I.
Fixing unit for Framax stripping corner I
Mounting the Fixing unit for Framax
stripping corner I
➤Remove the pegging tube from the fixing unit.
➤Place the spindle tube on the centring stud of the
stripping corner.
➤Twist the spindle tube clockwise until fully engaged.
➤Push the pegging tube over the thread of the spindle
tube.
➤Insert Connecting pin 10cm through the pegging
tube and the Adapter for Framax stripping corner I
and secure with Spring cotter 5mm.
➤Tighten the spindle nut against the pegging tube.
Equip each stripping corner with a separate
adapter.
This simplifies the repositioning operation of
the stripping cylinder and enables the stripping
corner to be fixed in the stripped condition.
ASpindle tube
BSpindle nut
CPegging tube
9239-209-01
9239-213-01
A
C
B
ASpindle tube
BSpindle nut
CPegging tube
DAdapter for Framax stripping corner I
ECentring stud of stripping corner
DSpindle nut
EPegging tube
FConnecting pin 10cm
GSpring cotter 5mm
B
E
D
9239-211-01
A
➟
A
9239-212-01
C
9239-212-02
➟
B
9239-212-03
C
GF
Original Operating Instructions Framax stripping corner I hydraulic
9999239002 - 07/2018
Practical example
Shaft with one Framax stripping cylinder I.
Shown here with no guardrail system along the front
Note:
Alternatively, the shaft can be fitted with four Framax
stripping cylinders I (full complement).
AFramax stripping cylinder I
BFramax stripping corner I
CHydraulic unit Framax V4
DAdapter for Framax stripping corner I
C
A
DB
B
9239-216-01
10 999239002 - 07/2018
Original Operating Instructions Framax stripping corner I hydraulic
Compatible hydraulic units
Hydraulic unit Framax V4
Intended use
For hydraulic drive of the Framax stripping cylinder I in
combination with Framax stripping corners I.
(Intended use).
Technical data
ADrive hexagon socket (width-across 8mm)
BDocuments container
CFlatface BG2 sleeve (yellow)
DFlatface BG2 sleeve (blue)
EParking position, Pair of hydraulic hoses for Framax stripping
corner I
FOil filling opening
GOil drain plug
HOil tank (with oil level indicator)
IPressure limitation valves
JMaximum oil level
KMinimum oil level
LFootplate
MCarrying strap, adjustable
B
F
L
M
9239-202-01
B
B
C
H
I
D
E
A
G
J
K
NOTICE
▪ Other use or use not in conformity with that
stated above is non-intended use and
requires the prior written approval of the
Doka company!
▪ Doka accepts no liability for products that
have been altered!
▪ Repairs may be carried out only by Doka or
specialist companies authorised by Doka!
▪ To avoid damage, the drive components
must be stored in such a way that they are
protected against direct climatic influences
and aggressive substances.
▪ The hydraulic unit Framax V4 must be
inspected by an expert once a year.
Designation Hydraulic unit Framax V4
Article number 588981000
Serial number see rating plate
Permitted oil
viscosity range 12 mm²/sec-100 mm²/sec
Recommended oil
viscosity range 15 mm²/sec at 40° C
Recommended
oil-temperature range -5° C to +55° C
Filter mesh of the
return-flow filter 100 μm absolute
Hydraulic oil type Shell Tellus S2 V 15
Oil capacity of reservoir approx. 3 litres
Operating pressure 200 bar
Min. delivery rate 2,4 l/min at 1500 rpm
Dead weight incl. 3 litres
of oil in reservoir 22 kg
Length 303 mm
Length with footplate 443 mm
Width 254 mm
Height 480 mm
Este manual sirve para los siguientes modelos
6
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