Dion-Ag S-55 Manual de usuario

Forage Blower

Operator’s manual

S-55

Manual no. S5516E970E V1.1

DION-AG INC. LIMITED WARRANTY TERMS AND CONDITIONS

Covered by Warranty – Under the warranty, Dion-Ag guarantees its new machinery and/or equipment to be free

of defects, both in workmanship and material, for a period of one (1) year from the time of delivery by the dealer.

Dion-Ag Inc. will repair or replace, at its discretion and without charge for service parts or labour, any defective part

of the equipment on condition that the machinery and/or equipment has been operated in accordance with the in-

structions contained in the Dion-Ag Inc. Operator’s Manual.

Not covered by Warranty – This warranty does not cover: (1) service parts and labour needed to maintain the

unit; and (2) the replacement of parts due to normal wear and tear. The owner is responsible for these items. Some

examples of maintenance and normal wear parts are: oil, lubricants & other uids, belts, knives, clutch and clutch

discs, roller chain, paddles, etc. Dion-Ag Inc. is not responsible for depreciation or damage caused by normal wear,

lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protec-

tion during storage, vandalism, the elements, collision or accident.

Securing Warranty Service – To secure warranty service, the purchaser must report the machinery and/or equip-

ment defect to an authorized dealer and request warranty service within the applicable warranty terms.

Owner’s Obligation – It is the responsibility of the Owner to transport the equipment to the service shop of an au-

thorized Dion-Ag Dealer or to reimburse the dealer for any travel or transportation expense involved in fullling this

warranty. This warranty does NOT cover rental of replacement equipment during the repair period, loss of prots, or

other commercial loss, and any or all incidental or consequential damages, overtime labour charges and/or freight

charges for replacement parts.

Limitations of This Warranty – No agent, employee or representative of Dion-Ag Inc. has the authority to amend,

or modify, in any manner whatsoever, the terms of the present warranty. The express warranties herein contained

exclude all other express, implied or statutory warranties. THIS WARRANTY IS IN LIEU OF ALL OTHER WAR-

RANTIES INCLUDING THE WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR ANY PARTICULAR

PURPOSE.

Right to Inspect – Dion-Ag and its authorized agents reserve the right to inspect the purchaser’s Dion-Ag prod-

uct to determine if a defect in material or workmanship exists prior the commencement of any covered repairs. It

is the purchaser’s responsibility to ensure availability and/or delivery of the product to Dion-Ag for the purpose of

inspection.

Right to Make Design Changes – Dion-ag reserves the right to make changes in the design and other changes in

its products at any time and from time to time without notice and without incurring any obligation of its part to modify,

improve or add to products previously ordered from Dion-Ag and sold or shipped by Dion-Ag.

Liability – Dion-Ag Inc. shall not be liable, if, during the use of the machinery and/or attachment, the security guards

have been removed, modied, or have not been properly maintained.

The Warranty shall not apply if the instructions mentioned in this manual have not been followed completely and

correctly. Nor will the warranty apply if the owner or any third party modies the machine without Dion-AG’s know-

ledge and/or authorization. Every purchaser, when buying a Dion-Ag machine, agrees and undertakes to use and

operate the machinery and its component parts safely, and in accordance with all applicable laws, and in accord-

ance with the Operator’s Manual. Furthermore, the purchaser agrees and accepts to indemnify and hold harmless

Dion-Ag for all losses and damages to any person or property resulting from the purchaser’s non-compliance with

the terms and conditions of this warranty. Each purchaser further agrees to bring the warranty to the attention of any

subsequent purchaser, and to obtain agreement therein as a condition of resale or transfer.

Manual no. S5516E970E V1.1

FORAGE BLOWER

S55

TO OUR CUSTOMER

We appreciate your condence in Dion Farm Equipment and thank you for your trust. In preparing this manual, we

hope we have furnished you with a valuable tool for operating and maintaining this ne machine. Use this manual

as your guide. Practicing the instructions given here will result in many years of dependable service from your ma-

chine.

Your Dealer can give you assistance with parts and specially trained personnel to assist you in repair and mainte-

nance.

Call your Dealer if you need any assistance or information.

Manual no. S5516E970E V1.1

TABLE OF CONTENTS

SPECIFICATIONS........................................................................5

SERIAL NUMBER LOCATION ..............................................................6

CHECK LIST............................................................................7

FOREWORD ............................................................................8

SAFETY RULES .........................................................................9

SAFETY ALERT SYMBOL.........................................................................9

FOLLOW AS AFETY PROGRAM ...................................................................9

A WORD TO THE OPERATOR .....................................................................9

PTO OPERATION ...............................................................................10

RECOMMENDED WORKING AREA.................................................................11

PROCEDURES FOR STOPPING THE FORAGE BLOWER...............................................12

GUARDS AND SHIELDS..........................................................................12

SAFETY SIGNS.................................................................................13

SAFETY SIGN APPLICATION PROCEDURE ..........................................................14

ASSEMBLY INSTRUCTIONS...............................................................15

DRIVELINE ASSEMBLY INSTRUCTIONS ............................................................15

1000 RPM GEARBOX ASSEMBLY INSTRUCTIONS ....................................................17

HYDRAULIC WHEELS LIFT SYSTEM ...............................................................21

OPERATING INSTRUCTIONS ..............................................................24

DRIVELINE SHAFT ALIGNMENT ..................................................................24

RUNNING SPEED ..............................................................................24

WHEEL LIFT SYSTEM...........................................................................25

TRANSPORTING INSTRUCTIONS (WITHOUT GEARBOX) .............................................25

TRANSPORTING INSTRUCTIONS (WITH 1000 RPM GEARBOX) ........................................26

FORAGE BLOWER LIFTING HOOKS...............................................................27

MAINTENANCE DOOR ..........................................................................27

WATER SYSTEM...............................................................................27

SPEED REDUCER .............................................................................28

HYDRAULIC WHEEL SYSTEM (OPTION)...........................................................29

LUBRICATION ..........................................................................30

DRIVELINE .....................................................................................30

SPEED REDUCER ...............................................................................30

LUBRICATION CHART ............................................................................30

ADJUSTMENTS & MAINTENANCE .........................................................33

ROTATING OUTLET ..............................................................................33

FAN ADJUSTMENT...............................................................................33

SPOUT KNIFE ADJUSTMENT ......................................................................34

FAN BLADE REPLACEMENT .......................................................................36

INSTRUCTIONS FOR REASSEMBLING THE FAN SHAFT................................................37

DRIVELINE SHEAR BOLTS ........................................................................39

AUGER ADJUSTMENT ............................................................................39

AUGER INTERMEDIATE BELT TENSION .............................................................41

AUGER DRIVE BELT TENSION .....................................................................41

AUGER BELT REPLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

AUGER BRAKE..................................................................................42

AIR INTAKE CONTROL............................................................................42

SUGGESTED INITIAL AIR INTAKE ADJUSTMENTS .....................................................43

DISMANTLING AND REASSEMBLY OF DRIVELINE ROTATING GUARDS ...................................43

ECCENTRIC LOCKING COLLAR INSTALLATION .......................................................43

SPEED REDUCER ...............................................................................44

CHAIN TENSION CHECK ..........................................................................44

ACHAIN TENSION ADJUSTMENT ...................................................................44

ALIGNMENT AND ADJUSTMENT OF THE SPEED REDUCER.............................................45

ASSEMBLING THE WHEEL HUBS...................................................................46

STORAGE..............................................................................47

TROUBLESHOOTING ....................................................................48

Manual no. S5516E970E V1.1

SPECIFICATIONS

Specications and design are subject to change without notice and without liability from the

manufacturer therefore.

MAIN FAN

Main fan ...........................................................59” (150 cm)

Blades ............................................................. 8

RPM............................................................... 540

Speed at blade tip:

540 RPM ........................................................... 8340 ft/min. (2542 m/min)

650 RPM ........................................................... 10038 ft/min. (3060m/min)

MAIN AUGER

Length ............................................................. 55” (140 cm)

Diameter ........................................................... 14” (36 cm)

Pitch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10” (25 cm)

RPM............................................................... 500

RPM (with reducer) ................................................... 601

Overall length with pole ................................................ 129” (378 cm)

Overall width ........................................................ 84” (213 cm)

DRUM OUTLET HEIGHT

Transport position .................................................... 70” (178 cm)

Operating position (wheels lowered) ...................................... 61” (155 cm)

HOPPER

Height (operating position) ............................................. 21” (53cm)

Inlet width .......................................................... 42” (107cm)

Inlet depth .......................................................... 30” (76cm)

Tires............................................................... 18.5 X 8.5 - 8

Tires (with hydraulic lift)................................................ 18.5 X 8.5 - 8

Weight ............................................................. 1350 lbs (610Kg)

RECOMMENDED TRACTOR POWER

540 RPM - 14” dia. auger .............................................. 60 to 160 HP

540 RPM - 16” dia. auger .............................................. 140 to 200 HP

1000 RPM - 14” dia. auger. ............................................. 130 to 200 HP

1000 RPM - 16” dia. auger ............................................. 150 to 200 HP

Manual no. S5516E970E V1.1

SERIAL NUMBER LOCATION

For your convenience, write down in full in this manual both the model and serial numbers of your machine, as

shown on the name plate illustrated below. Always mention both the model and the serial numbers when ordering

parts or regarding any other correspondence referring to your machine.

Write down your number here:

MODEL NO. SERIAL NUMBER

R.H.

REAR

L.H.

FRONT

WARNING

MAXIMUM SPEED LIMIT 15

M.P.H

VITESSE MAXIMALE 25

K.P.H

ATTENTION

MADE IN CANADA

DION-AG INC.

BOISBRIAND QUE.

MODEL NO.

SERIAL NO.

- Ag Inc.

MADE IN CANADA

DION-AG INC.

BOISBRIAND QUE.

MODEL NO.

SERIAL NO.

- Ag Inc.

Manual no. S5516E970E V1.1

CHECK LIST

PRESEASON CHECKS

❑Check auger brake.

❑Check tension of belts. Check all sheaves for correct alignment.

❑Check all adjustable components for correct setting (blower and auger).

❑Check tire pressure. See specications.

❑Check wheel bolts. They should be tighten to a recommended torque of 85 to 95 lbs/ft.

❑Perform complete lubrication and servicing of the machine according to Servicing. Make sure all grease

ttings are in place and taking grease properly. Check transmission uid levels if you have the option.

❑Check transmission chain tension

❑Look for loose or missing bolts and parts.

❑Run the machine in a stationary position at half-speed for a short period of time. Shut off tractor engine.

Make sure all moving parts have stopped, then inspect bearings for over-heating, excessive wear, or

loose anges and lock collars.

❑Make sure the proper operating adjustments have been made.

❑Make sure all shields are installed. Review Safety Precautions.

❑Check for wear on parts (paddles, blower and auger bottoms, etc.).

❑Make sure holes for the injection of water in the fan and the feed table are not obstructed.

DAILY CHECKS

❑Check auger brake

❑Remove all crop residue and wipe off oil and dirt.

❑Lubricate and service the machine according to the Servicing section.

❑Check chain and belt tension. Check all sheaves for correct alignment.

❑Check tire pressure. See Specications.

❑Make sure Blower is hooked to tractor correctly, and that the safety chain is installed

securely. Make sure all controls are operable.

❑Make sure that all shields are in good condition on the blower (with special attention to the driveline

shields).

Manual no. S5516E970E V1.1

FOREWORD

TO OUR CUSTOMER

The following pages and illustrations are printed to help

supply you with the knowledge to better operate and

service your Dion Forage Blower. Any piece of equip-

ment needs, and must have a

Certain amount of service and maintenance to keep it

in top running condition. We have attempted to cover all

the adjustments required to t most conditions; however,

there may be times when special care must be taken to

t a condition.

Study this operator’s manual carefully and become ac-

quainted with all the adjustments and operating proce-

dures before attempting to operate your new equipment.

Remember, it is a machine and it has been designed and

tested to do an efcient job in most operating conditions

and will perform in relation to the service it receives.

If special attention is required for some conditions, ask

your Dion Dealer; his parts and Service Organization will

be glad to help and answer any questions on operation

and service of your new machine.

THIS MANUAL SHOULD REMAIN WITH

THE MACHINE WHEN SOLD

This manual was prepared from the latest product in-

formation available at publication time. The Company

reserves the right to make changes at any time without

notice.

The safety section of your Operator’s manual is intend-

ed to point out some of the basic safety situations which

may be encountered during the normal operation and

maintenance of your Forage Blower, and to suggest

possible ways of dealing with these situations. This sec-

tion is NOT a replacement for other safety practices fea-

tured in other sections of this book.

WARRANTY INFORMATION

Your Dion Warranty for this machine appears on your

copy of the Retail Purchase Order and Warranty Terms

and Conditions Statement which you received from your

dealer when you purchased the Blower.

As indicated on the Retail Purchase Order signed by

you and your dealer, you, the equipment purchaser,

shall assume charges for service calls or transportation

of equipment to and from the location of servicing Dion

dealer.

SAFETY

The safety of the operator is one of the main concerns

in designing and developing a new Forage Blower. De-

signers build in as many safety features as possible.

However, accidents still occur, which can be avoided by

proper thinking and a more careful approach to handling

farm machinery and implements.

Read and implement the safety instructions detailed in

the safety section of this manual.

Manual no. S5516E970E V1.1

SAFETY RULES

SAFETY ALERT SYMBOL

The symbol above calls your attention to instructions concern-

ing your personal safety. It is found throughout the manual as

well as on the machine to point out specic hazards and ways

to avoid them. Always follow the instructions to minimize the

risk of personal injury or death.

DANGER, WARNING AND CAUTION

Whenever you see the words and symbols shown below, used

in this manual and on decals, you MUST take note of their

instructions as they relate to personal safety.

DANGER: Indicates an imminently hazardous sit-

uation that, if not avoided, will result in DEATH

OR VERY SERIOUS INJURY.

WARNING: Indicates a potentially hazardous sit-

uation that, if not avoided, could result in DEATH

OR SERIOUS INJURY.

CAUTION: Indicates a potentially hazardous sit-

uation that, if not avoided, may result in MINOR

INJURY.

IMPORTANT: The word IMPORTANT is used to identify spe-

cial instructions or procedure which, if not strictly observed,

could result in damage to, or destruction of the machine, pro-

cess or its surroundings.

NOTE: The word NOTE is used to indicate points of in-

terest for more efcient and convenient repair or

operation

SIGNS

WARNING: DO NOT remove or obscure Danger,

Warning, Caution safety signs or Instruction

signs that are not readable or are missing. Re-

placement signs are available from your Dealer in

the event of loss or damage. The actual location

of these Safety signs is illustrated on page 14.

FOLLOW A SAFETY PROGRAM

For proper operation of a Forage Blower, you must be a qual-

ied and authorized operator. To be qualied, you must read

and understand the written instructions supplied in this Oper-

ator’s Manual, have training, and know the safety rules and

regulations for the job.

Some local regulations specify that no one under the age of

16 years old, for example, may operate power machinery. This

includes tractors. It is your responsibility to know what these

regulations are, and obey them, in the operating area or situ-

ation. These will include, but are not limited to, the following

instructions for proper operation

WARNING: An operator should not use alcohol or

drugs which can change their alertness or co-or-

dination. An operator on prescription or “over the

counter” drugs needs medical advice on whether

or nor she can properly operate machines.

A WORD TO THE OPERATOR

It is YOUR responsibility to read and understand the

safety section in this manual before operating your ma-

chine. You must follow these safety instructions that take

you step by step through your working day.

In reading this section, you will note that illustrations

have been used to highlight certain situations. Each il-

lustration is numbered and the same number appears in

the text in parenthesis. This number is placed at the end

of the written text that refers to the illustration.

Remember that YOU are the key to proper operation of

the machinery. Good safety practices not only protect

you, but also the people around you. Study the features

in this manual and make them a working part of your

safety program. Keep in mind that this safety section is

written only for this type of machine. Practice all other

usual and customary working precautions, and above

all.

REMEMBER - SAFETY IS YOUR RESPONSIBILITY.

YOU CAN PREVENT SERIOUS INJURY OR DEATH.

WARNING: In some of the illustrations used in

this Operator Instruction Book, panels or guards

may have been removed for clarity. Never operate

the machine without these components in posi-

tion. If the removal of panels or guards is nec-

essary to make a repair, they MUST be replaced

before operation.

Manual no. S5516E970E V1.1

SAFETY RULES

• Wear appropriate clothing, safety boots or shoes.

Do not operate the machine when visibility is bad, or

during night, in poor lighting.

• Keep children away from the machine at all times.

• Carefully read all safety signs applied on the machine.

If they are damaged, replace them immediately.

• Keep hands and clothes away from all moving parts.

• Never lubricate or clean any part while the machine

or tractor engine is running.

• If a feeding or throwing mechanism should become

jammed, never attempt to unblock it or remove any

material when the machine is in motion or the tractor

engine running.

• Never remove guards or make adjustments while the

machine or tractor engine is running.

• Before starting the tractor engine, make sure all

guards, shields, and doors are in place and properly

secured and check the machine thoroughly for possi-

ble loose parts or bolts and tighten them.

• Be very careful when adjusting the fan blades and

hopper auger.

• Before operating make sure that all projection pipes

are properly fastened..

• Keep hands and feet out of hopper when the drive-

line is coupled to the tractor and the tractor engine is

running.

• Do not climb over or around the hopper when the for-

age blower is in operation.

• If it is necessary to enter a silo, make sure it is well

ventilated.

• Always keep the forage blower hitch pinned to tractor

draw bar when operating..

• Make sure all rotating parts are stopped and the trac-

tor engine is turned off before cleaning or servicing

fan and conduct.

• After having performed any adjustments, be sure that

there are no tools in or on the machine.

• When proceeding onto a public road, always use a

safety chain with a minimum load of 6400 lbs (2910

kg) equipped with a identication plate and a hook

with safety lock.

• When proceeding onto a public road with a Blower

equipped with an hydraulic lift system, always close

the two safety valves (see Figure 39 à la page 29).

• Always make sure wheel bolts are well tighten before

proceeding onto a public road. The recommended

torque is 85 to 95 lbs/ft.

• Always install the manual jack (item 5 in Figure 32

on page 26), before uncoupling the Blower with a

1000 RPM transmission.

PTO OPERATION

• POWER-TAKE-OFF DRIVE - Before starting the

tractor engine make sure that the PTO driveline lock-

ing device is properly engaged onto both the tractor

and equipment drive shafts.

• Never wear loose clothing and keep people, espe-

cially children away from the driveline.

• Do not connect a tractor with a PTO speed of 540

RPM on a machine equipped with a 1000 RPM drive.

Do not connect a tractor with a PTO speed of 1000

RPM on a machine equipped with a 540 RPM drive.

• Never proceed to the starting of the machine before

making sure all PTO, machine and tractor shields are

well installed in place.

• The PTO driveline shields should turn freely, be well

connected and kept in good condition.

• Never step across any PTO driveline.

• Never use the PTO driveline as a step.

• Keep at least your height away from a rotating drive-

line.

Manual no. S5516E970E V1.1

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