Digital Design EVOLUTION SC Manual de usuario

EVOLUTION SC

INK JET PRINTERS

INSTALLATION AND OPERATION MANUAL

digital design inc.

67 Sand Park Road

Cedar Grove, NJ 07009

(973) 857-9500

www.evolutioninkjet.com

This manual is for use in operating and maintaining the EVOLUTION SC Ink Jet

Printer. For basic start-up instructions, please refer to PART 1 Installation

Procedures.

retrieval system, or transmitted in any form, or by any means electronic,

mechanical, photocopying, recording or otherwise, without the prior permission of

Digital Design Inc.

Digital Design Inc. has a policy of continual product improvement. The Company

therefore reserves the right to modify the information contained in this manual

without prior notice.

ALL PRINT CARTRIDGES SUPPLIED BY DIGITAL DESIGN INC.

ARE FACTORY TESTED AND USE INKS SPECIALLY

FORMULATED TO PRODUCE AN OPTIMUM AND CONSISTANT

CODE. USING OTHER THAN AUTHORIZED CARTRIDGES MAY

CAUSE UNDESIRABLE RESULTS.

EVOLUTION SC IS A FULL FEATURED MODEL WITH VARIABLE

FIELD PROGRAMMING CAPABILITIES.

1 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

TABLE OF CONTENTS

PART 1: INSTALLATION AND OPERATIONS................................. 1

INSTALLING THE EVOLUTION SC PRINTING System .................................................................. 1

MOUNTING ON PRODUCTION LINE ..................................................................................... 1

GROUNDING STRAP INSTALLATION ................................................................................... 2

INPUT POWER CONNECTION AND MODIFICATION........................................................... 2

INSTALLING THE PRINT CARTRIDGE .................................................................................. 3

CONNECTING THE CONTROLLER TO THE PRINT HEAD...................................................... 4

CONFIGURING THE PRINTER .................................................................................................. 5

SYSTEM RESET...................................................................................................................... 5

SOFT RESET: ...................................................................................................................... 5

HARD RESET:...................................................................................................................... 6

MULTIPLE PRINT HEADS .......................................................................................................... 7

EVOLUTION SC QUICK START....................................................................................................... 8

CHANGING LANGUAGE PROMPTS ...................................................................................... 8

ENABLING PRINT MODE........................................................................................................ 8

HEAD SELECT MODE............................................................................................................. 8

ENTERING A MESSAGE......................................................................................................... 9

STORING A MESSAGE......................................................................................................... 10

LOADING A MESSAGE......................................................................................................... 11

EVOLUTION SC QUICK SETUP .................................................................................................... 12

PART 2: OPERATION PROCEDURES............................................. 1

OVERVIEW.................................................................................................................................. 1

CONTROLLER AND LCD........................................................................................................ 1

KEYPAD KEY DESCRIPTIONS........................................................................................... 2

TURNING ON THE PRINT STATION FOR THE FIRST TIME ............................................ 3

CHECKING SYSTEM INFORMATION................................................................................. 3

CHECKING LOADED FONTS.............................................................................................. 3

CHANGING SYSTEM DATE AND DAY OF WEEK CODES ............................................... 4

CHANGING SYSTEM TIME AND DATE ROLL OVER TIME .............................................. 5

PROGRAMMING ......................................................................................................................... 7

DEFINITIONS........................................................................................................................... 7

PRINTING MODE AND STOPPED “COMMAND” MODE ....................................................... 7

MENU STRUCTURE ................................................................................................................... 8

F1 MENU.................................................................................................................................. 8

F1 MENU.................................................................................................................................. 9

1 = CHARACTER SPACING: ............................................................................................... 9

2 = EXT. ENCODER:............................................................................................................ 9

3 = DATE OFFSET:............................................................................................................ 10

F2 MENU................................................................................................................................ 11

1 - DIRECTION:..................................................................................................................11

2 - PRINT INVERSE:.......................................................................................................... 11

3 – NOT AVAILABLE:......................................................................................................... 11

4 - AUTO REPEAT: ............................................................................................................ 11

F3 MENU................................................................................................................................ 12

1 – product count: ............................................................................................................... 12

2 – SHIFT CODE: ............................................................................................................... 13

3 – DATE FORMAT:........................................................................................................... 14

4 – TIME FORMAT:............................................................................................................ 16

F4 MENU................................................................................................................................ 17

1 - LANGUAGE:.................................................................................................................. 17

2 - INK SUPPLY: ................................................................................................................ 17

3 – SET UNIT I.D.:..............................................................................................................18

4 – NOT AVAILABLE:......................................................................................................... 18

SETTING PRINT DELAY AND LINE SPEED............................................................................ 19

2 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

SETTING LINE SPEED.......................................................................................................... 19

SETTING PRINT DELAY ....................................................................................................... 20

SETTING HEAD ALIGNMENT............................................................................................... 20

INPUT, EDIT OR DELETE MESSAGES ................................................................................... 21

MESSAGE STORAGE............................................................................................................... 28

STORING A MESSAGE......................................................................................................... 28

RECALLING A STORED MESSAGE..................................................................................... 28

PART 3: MAINTENANCE PROCEDURES....................................... 1

SHORT PERIODS OF SHUTDOWN........................................................................................... 1

LONG PERIODS OF SHUTDOWN ............................................................................................. 2

PRINT CARTRIDGE MAINTENANCE......................................................................................... 3

PRINT CARRIAGE MAINTENANCE ........................................................................................... 5

EXPLODED VIEW OF THE C20991 PRINT CARRIAGE ........................................................... 5

PART 4: TROUBLESHOOTING AND REPAIRS ............................. 1

FAULTS ....................................................................................................................................... 1

PART 5: PARTS LIST AND OPTIONS............................................. 1

PART 6: COMMUNICATIONS PROTOCOL .................................... 1

DESCRIPTION............................................................................................................................. 2

DATA WORD DEFINITION...................................................................................................... 2

BAUD RATE............................................................................................................................. 2

DEFINITIONS........................................................................................................................... 2

CABLING FOR EVLINK ENVIRONMENT ............................................................................... 2

HARDWARE INTERFACE....................................................................................................... 3

PHYSICAL CONNECTIONS RS485 print carriage.................................................................. 3

PROTOCOL FORMAT:............................................................................................................ 3

EVOLUTION PRINTABLE CHARACTER SET........................................................................ 3

SOFTWARE PROTOCOL ........................................................................................................... 4

ERROR CODES .......................................................................................................................... 4

COMMANDS:............................................................................................................................... 6

PART 7: OPTION JUMPER DESCRIPTIONS................................. 23

VSEL J4 ..................................................................................................................................... 23

ENSEL J5................................................................................................................................... 23

PRSEL J6................................................................................................................................... 23

JUMPER LOCATION.................................................................................................................24

OPTION CABLING DESCRIPTIONS ........................................................................................ 25

PART 8: PRINTER SPECIFICATIONS.............................................. 1

PRINT CHARACTERISTICS ....................................................................................................... 1

CONTROLLER............................................................................................................................. 1

PRINT CARRIAGE ...................................................................................................................... 1

ENVIRONMENTAL CONDITIONS .............................................................................................. 1

GENERAL.................................................................................................................................... 1

DEFAULT SETTINGS.................................................................................................................. 2

3 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

EVOLUTION CONTROLLER

NOTE:

THE EVOLUTION

GRAPHIC CONTROLLER

WILL CONTROL THE

EVOLUTION 1 (EV1)

EVOLUTION 2 (EV2)

EVOLUTION SC (EVSC)

THE UPPER LEFT

CORNER OF THE DISPLAY

INDICATES THE SPECIFIC

PRINTER CONNECTED TO

THE HAND HELD

CONTROLLER

PRINT HEAD

CABLE PLUG

EVOLUTION

CONTROLLER

KEYBOARD

GRAPHIC

(WSYWIG)

LCD DISPLAY

EVSC STOPPED

HD 1<- - SPEED= 120

EVOLUTION SC

EVOLUTION CODERS

4 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

PART 1: INSTALLATION AND OPERATIONS

INSTALLING THE EVOLUTION SC PRINTING SYSTEM

Caution should be taken while installing the EVOLUTION SC printing system on your

equipment. Digital Design Inc. has taken every precaution to ensure a safe and

accurate instruction set to guide the installer through the installation process.

Follow the operational guidelines in the installation procedures.

VERIFY THAT YOUR EQUIPMENT IS IN PROPER OPERATING

CONDITION.

LOCATE A CONVENIENT POSITION ON YOUR EQUIPMENT.

EVOLUTION SC REQUIRES 4-1/2" OF SPACE ON THE

PRODUCTION LINE.

FOLLOW THE INSTALLATION PROCEDURES.

READ CAREFULLY ALL INSTALLATION PROCEDURES BEFORE

PROCEEDING.

INSTALL THE PRINTING SYSTEM ON YOUR EQUIPMENT.

THERE IS NO EXTRA HARDWARE REQUIRED OTHER THEN

THAT SUPPLIED IN THE INSTALLATION KIT.

MOUNTING ON PRODUCTION LINE

Locate the supplied mounting template

and affix in a convenient location on the

production line. Spot and drill both

mounting holes for a 5/16” bolt. NOTE:

the user may also thread the side of the

conveyer using a 5/16” tap.

Fasten the mounting bracket to the

conveyer using the supplied mounting

hardware and ensuring that the supplied

ground strap is located securely beneath

either of the two mounting bolts, and that

conductivity to earth ground is less than 1 ohm. This ensures a proper path for

static discharge, should the need arise.

1 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

GROUNDING STRAP INSTALLATION

INSTALL STRAP

UNDER 5/16”

SCREW. E

CONDUCTIVITY TO

EARTH GROUND IS

LESS THAN 1 OHM

NSURE

INPUT POWER CONNECTION AND MODIFICATION

Insert the power plug to the available power source. The supplied power supply

will is universal and will auto detect 100/240 VAC 50-60hZ.

No other adjustments are necessary.

2 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

INSTALLING THE PRINT CARTRIDGE

Remove the protective film from the face of the print head and retain the film.

This protective film may be re-applied to store partially used cartridges. If it is

necessary to remove the print head and store for a long period of time, it is best

to re-apply the plastic film, and place the cartridge in a closeable plastic bag.

The print cartridge is installed into the print head by inserting at a slight angle and

depressing the rear of the cartridge until it snaps into place. To remove the

cartridge gently lift the rear tab on the

NOTE: EACH PRINT CARTRIDGE HAS BEEN TESTED

AT THE FACTORY AND CONTAINS SPECIALLY

FORMULATED INKS. USING ANY OTHER PRINT

CARTRIDGE WILL HAVE UNDESIRABLE RESULTS.

PRINTHEAD SEATED CORRECTLY

INSERT PRINTHEAD INTO

HOLDER FROM THIS ANGLE

AND PRESS DOWNWARD UNTIL

SEATED

3 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

CONNECTING THE CONTROLLER TO THE PRINT HEAD

Connect the Controller to the print carriage using the supplied 3 FT (.9 mm)

interconnect cable C21008-3 supplied with the Printing System. The cable is a

standard RJ50 (10 conductor). Longer cables are available as required.

Connect either end of the cable to the Carriage Assembly and securely lock in

place. NOTE: THE CONNECTOR MUST BE PLUGGED INTO THE INPUT RJ50

CONNECTOR LOCATED BELOW THE POWER CONNECTOR AND MARKED

WITH AN ARROW POINTING TO THE CONNECTOR. A click will be heard

when the connector is in the appropriate position. Connect the free end to the

Controller Assembly and ensure connector is securely seated.

RED PRINT

ENABLE LED

GREEN

CYCLE LED

PRINT CARRIAGE RJ50

OUTPUT CONNECTOR

POWER INPUT

+12VDC @1.5A

CONTROLLER RJ50

CONNECTOR

PRINT CARRIAGE RJ50

INPUT CONNECTOR

CAUTION:

NOTE ORIENTATION OF THE CONNECTORS. DO NOT FORCE

CONNECTORS INTO POSITION SECURELY LATCH (CLICK) INTO

POSITION.

CONTROLLER MUST PLUG INTO THE PRINT CARRIAGE RJ50 INPUT

CONNECTOR FOR PROPER OPERATION. THE PRINT CARRIAGE RJ50

OUTPUT CONNECTOR IS USED EITHER FOR CONNECTION TO THE NEXT

PRINTER ON A NETWORK OR FOR EXTERNAL PRODUCT OR EXTERNAL

ENCODER INPUT.

THE POWER INPUT CONNECTOR MUST BE SECURELY INSERTED INTO

THE PRINT CARRIAGE. UPON PROPER INSERTION BOTH THE RED AND

GREEN LED’S WILL FLASH INDICATING PROPER CONNECTION.

4 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

CONFIGURING THE PRINTER

To verify the current operating software press the STOP PRINT

key.

Press the V key

CONTROLLER 1.06

EVSC 1.03_++++

PRINTER SN XXXXXX

ANY KEY TO EXIT

The fist line indicates the version of the controller software

The second line is the software of the printer

The third line indicates the serial number of the printer

SYSTEM RESET

SOFT RESET:

A Soft Reset may be performed by first removing the power from the system and

while holding the R key depressed re-apply the power. Refer to the section on

Soft Reset.

ERASE STORED

MESSAGES

YES OR NO Y/N

Pressing the R key while applying power to the

unit will display the reset command mode

CAUTION: A response of Y will delete all stored

messages.

RESET PRINT HEAD

YES OR NO Y/N

The next screen to appear prompts the user to

determine if a print head is to be restored to its

default value.

CAUTION: ALL PRINT HEADS CONNECTED

TO THE CONTROLLER WILL BE RESET TO

FACTORY DEFAULT CONDITIONS. THIS

INCLUDES RESETING EACH UNIT ADDRESS

TO 1. TO PREVENT THIS REMOVE ALL

INTERCONNECTED PRINT HEADS EXCEPT

FOR THE UNIT TO BE RESET FROM THE

DATA LINK.

ALL HEADS

WILL BE RESET

CONTINUE = X KEY

ANY OTHER EXITS

5 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

HARD RESET:

In the event it is necessary to perform a hard reset, disconnect the power cable,

insert a standard paperclip into the hole located on the top of the cabinet, and

while holding the paper clip in place (a light click will be felt) re-apply the power

connector.

This operation will reset the print carriage assembly to the factory default settings

and clear any current message.

Note: upgrading the system to a newer version of software will automatically

perform this operation.

6 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

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