DIEGON AP80 Manual de usuario

Manual AP80

Display Controller

•8 Digit display in DIN-enclosure 144 X 72 mm

•Supply voltage 10 – 35V DC

•All in- and outputs optically isolated

•Input for absolute SSI encoders, incremental en-

coders, parallel encoders and Start/Stop sensors

•CAN-bus, RS232, RS422/RS485

•6 Digital inputs and 9 digital outputs

•24 Programmable cams / 9 outputs

•48 Programmable nominal values

•Dynamic cam-adjustment (cycletime 250µ

µµ

µS)

•Programmable analog output (16 bit)

•Linearization function

•Datamodule for 24 in- and 24 outputs

•Datamodule for 32 (tri-state) outputs

Manual AP80

2016 V02. For software version V6.03. Subject to change without notice.

Table of contents

Introduction................................................................................................6

1.1

ENERAL

.................................................................................................................................6

1.2

MPORTANT INFORMATION

......................................................................................................7

1.3

EMC .......................................................................................................................................7

1.4

EFINITIONS

............................................................................................................................7

1.4.1

Display units AWE ..........................................................................................................7

1.4.2

Parameter number ..........................................................................................................7

1.4.3

Notation...........................................................................................................................8

1.4.4

Edges...............................................................................................................................8

Operation...................................................................................................9

2.1

EY FUNCTIONS

......................................................................................................................9

2.2

EY FUNCTIONS IN PROGRAMMING MODE

.............................................................................10

2.3

ISPLAY FUNCTIONS

..............................................................................................................11

2.3.1

Status functions .............................................................................................................11

2.3.2

Error messages .............................................................................................................11

2.3.3

Survey of error messages ..............................................................................................12

Programming ...........................................................................................14

3.1

UTOMATIC MODE

................................................................................................................14

3.1.1

Monitor function ...........................................................................................................15

3.1.2

Displaying the type number ..........................................................................................16

3.1.3

Displaying the software-version ...................................................................................16

3.1.4

Status in- and outputs....................................................................................................17

3.2

HANGING NOMINAL VALUES

................................................................................................18

3.3

HANGING PARAMETERS

.......................................................................................................19

3.3.1

Menus ............................................................................................................................19

3.3.2

Input parameters ...........................................................................................................20

Functions.................................................................................................21

4.1

ASIC FUNCTION

...................................................................................................................21

4.2

CTUAL POSITION

.................................................................................................................24

4.3

CTUAL VELOCITY

................................................................................................................24

4.4

ULTIPLICATOR

....................................................................................................................25

4.5

OWER FAILURE PROTECTION

................................................................................................25

4.6

DGE MULTIPLICATION

(

COUNTER INPUT

) .............................................................................26

4.7

RESET

(

COUNTER INPUT AND INTERNAL FREQUENCY

)..........................................................26

4.7.1

Preset using input K0....................................................................................................27

4.7.2

Preset using service parameter P[207] ........................................................................27

4.7.3

Preset using front keys ..................................................................................................27

4.7.4

Preset using input 1…6 .................................................................................................27

4.8

OUNTING RANGE

(

COUNTER INPUT AND INTERNAL FREQUENCY

).........................................28

4.8.1

Set counting range by parameter “Counting range” P[004]......................................28

4.8.2

Set counting range by nominal value ............................................................................29

4.9

UMBER OF BITS

SSI.............................................................................................................29

4.10

SSI

MONITORING

..................................................................................................................30

4.10.1

Output "SSI error" ........................................................................................................31

4.10.2

Reset "SSI error"...........................................................................................................31

4.11

USTAGE

SSI

TART

TOP SENSORS

..................................................................................31

4.11.1

Juatage using the parameter "Adjustment absolute value" ..........................................31

Manual AP80

2016 V02. For software version V6.03. Subject to change without notice.

4.11.2

Justage Using the input K0 ...........................................................................................32

4.11.3

Justage using service parameter P[207] ......................................................................32

4.11.4

Justage using front keys ................................................................................................33

4.11.5

Justage using input 1…6 ...............................................................................................33

4.12

CAN-

BUS

..............................................................................................................................34

4.12.1

AP-Link .........................................................................................................................34

4.12.2

Start/Stop sensor ...........................................................................................................36

4.13

ASCII

PROTOCOL

..................................................................................................................37

4.13.1

Overview functions........................................................................................................37

4.13.2

General..........................................................................................................................38

4.13.3

Functions.......................................................................................................................39

4.13.4

Error messages .............................................................................................................46

4.14

NALOG OUTPUT

...................................................................................................................47

4.15

OLTAGE OUTPUT

.................................................................................................................47

4.16

URRENT OUTPUT

.................................................................................................................48

4.17

XAMPLE PROGRAMMING VOLTAGE OUTPUT

.........................................................................49

4.18

AMS

.....................................................................................................................................50

4.18.1

General..........................................................................................................................50

4.18.2

Cam with start- and end-value......................................................................................50

4.18.3

Greater than or equal to limit value .............................................................................51

4.18.4

Smaller than or equal to limit value..............................................................................51

4.18.5

Dynamic cams ...............................................................................................................52

4.18.6

Start/stop cam ...............................................................................................................53

4.18.7

Output "Cams active"....................................................................................................53

4.18.8

Relative cams ................................................................................................................54

4.19

ATA INPUT

...........................................................................................................................56

4.20

ATA OUTPUT

.......................................................................................................................56

4.20.1

General..........................................................................................................................56

4.20.2

Output data ready .........................................................................................................56

4.20.3

Input enable...................................................................................................................57

4.21

XTERNAL THUMBWHEEL SETS

.............................................................................................58

4.21.1

General..........................................................................................................................58

4.21.2

Connecting thumbwheel sets.........................................................................................58

4.21.3

Parameter settings ........................................................................................................59

4.22

INEARIZATION

.....................................................................................................................60

4.22.1

mode 0 “4-Quadrant”..................................................................................................61

4.22.2

mode 1 “Mirror Y-axis” ..............................................................................................62

4.22.3

mode 2 “Mirror XY-axis” ............................................................................................62

Parameters..............................................................................................63

5.1

ENU

ONFIG

...................................................................................................................63

5.2

ENU

CTUAL

..................................................................................................................65

5.2.1

Submenu 2.1 Counter...................................................................................................65

5.2.2

Submenu 2.2 SSI...........................................................................................................66

5.2.3

Submenu 2.3 Internal frequency ..................................................................................69

5.2.4

Submenu 2.4 Parallel ...................................................................................................70

5.2.5

Submenu 2.5 CAN AP-Link ..........................................................................................71

5.2.6

Submenu 2.6 Start/Stop ................................................................................................72

5.3

ENU

CAN-

BUS

................................................................................................................73

5.4

UBMENU

3.1

ONFIG

..........................................................................................................73

5.5

UBMENU

3.2

1/PDO1

...............................................................................................74

Manual AP80

2016 V02. For software version V6.03. Subject to change without notice.

5.6

UBMENU

3.3

1/PDO1

...........................................................................................74

5.7

ENU

ERIAL

....................................................................................................................75

5.7.1

Submenu 4.1 Config .....................................................................................................75

5.7.2

Submenu 4.2 Ser-1 (RS232) ........................................................................................75

5.7.3

Submenu 4.3 Ser-2 (RS422/485) ..................................................................................76

5.8

ENU

NPUT

......................................................................................................................77

5.9

ENU

UTPUT

...................................................................................................................79

5.9.1

Submenu 6.1 – 6.9 Op1…9...........................................................................................79

5.10

ENU

ATA

......................................................................................................................80

5.10.1

Submenu 7.1 Data in....................................................................................................80

5.10.2

Submenu 7.2 Data out..................................................................................................81

5.11

ENU

NALOG

..................................................................................................................82

5.11.1

Submenu 8.1 Config .....................................................................................................82

5.11.2

Submenu 8.2 DA-U (voltage) .......................................................................................82

5.11.3

Submenu 8.3 DA-I (current).........................................................................................83

5.12

ENU

........................................................................................................................84

5.12.1

Submenu 9.1 … 9.24 CA1…24.....................................................................................84

5.13

XTERNAL THUMBWHEEL SETS

.............................................................................................85

5.13.1

Submenu 10.1 Config ...................................................................................................85

5.13.2

Submenu 10.2 …10.4 Set-1...4 .....................................................................................86

5.14

ENU

INEARIZATION

.....................................................................................................87

5.14.1

Submenu 11.1 Config ...................................................................................................87

5.14.2

Submenu 11.2 … 11.31 P1…P30 ..................................................................................87

5.15

VERVIEW PARAMETERS

.......................................................................................................88

Connections.............................................................................................91

6.1

VERVIEW CLAMP CONNECTIONS

..........................................................................................93

6.2

UPPLY

..................................................................................................................................94

6.3

SSI

INPUT

..............................................................................................................................95

6.4

SSI

ENCODER

24V.................................................................................................................95

6.5

OUNTING INPUT

...................................................................................................................96

6.6

NCODER

WITH INVERTED SIGNALS

.................................................................................96

6.7

NCODER

WITHOUT INVERTED SIGNALS

...........................................................................97

6.8

NCODER

–

30V ...............................................................................................................97

6.9

TART

TOP SENSOR

.............................................................................................................98

6.10

IGITAL INPUTS

.....................................................................................................................99

6.11

IGITAL OUTPUTS

..................................................................................................................99

6.12

NALOG OUTPUT

.................................................................................................................100

6.13

CAN-

BUS

............................................................................................................................100

6.14

RS232

-1.......................................................................................................................101

6.15

RS422/485

-2................................................................................................................101

6.16

ATA INPUT

(25P

SUB

-D

MALE

)..........................................................................................102

6.17

ATA OUTPUT

(25P

SUB

-D

FEMALE

) ...................................................................................103

6.18

ATA OUTPUT

(37P

SUB

-D

FEMALE

) ...................................................................................104

Technical specifications.........................................................................105

7.1

PECIFICATIONS

..................................................................................................................105

7.2

YPEKEY

.............................................................................................................................108

7.3

YPEKEY

HUMBWHEEL SETS

.............................................................................................108

7.4

IMENSIONS

AP80 ..............................................................................................................109

7.5

IMENSIONS

EMC

BRACKET TYPE

EMC-B01.....................................................................110

Manual AP80

2016 V02. For software version V6.03. Subject to change without notice.

7.6

IMENSIONS THUMBWHEEL SWITCHES

APD-

.................................................................111

7.7

IMENSIONS PROTECTIVE HOOD TYPE

CDS-B01.................................................................112

Manual AP80

2016 V02. For software version V6.03. Subject to change without notice.

1 Introduction

1.1 General

With the microcontroller based AP80 it is possible connect the following en-

coder types:

- Incremental with quadrature (two 90°) signals

- Incremental with impulssignal and directionsignal

- Absolute with SSI (Synchron Serial Interface)

- Absolute with start/stop (MTS Sensor)

It is standard equipped with 6 digital inputs and 9 digital outputs, all free pro-

grammable. The AP80 incorporates possibilities like CAN-bus, RS232 com-

munication, RS422/485 communication, an analog output and a datamodule

with 24 inputs and 24 outputs or 32 tri-state outputs.

All in- and outputs, including the communication-ports, are electrically isolat-

ed.

With the 24 programmable cams several functions can be realized like limit

detection.

Another feature of the AP80 is the memory for the nominal values. The 48

programmable values can be used to determine the positions of the cams.

Up to 4 values can be read from external thumbwheel switches. These values

can be used as positions for the cams or as preset values.

The microcontroller reads the actual sensor value and calculates the display-

value and the actual velocity.

A programmable power failure protection makes sure that the actual value is

stored in an EEPROM.

The AP80 is configurable for numerous applications by adjusting its parame-

ters. One of the functions is an that the actual sensor value can be calculated

with a linearization table for nonlinear movements.

The AP80 can be programmed with the DST80 PC-based software.

Manual AP80

2016 V02. For software version V6.03. Subject to change without notice.

1.2 Important information

The AP80 is a high-tech electronic product. To ensure safety and a correct

functioning of the product it is important that only qualified specialists will

install and operate the AP80.

If through a failure or fault the AP80 an endangering of persons or damage

to plant is possible, this must be prevented using additional safety

measures. These must remain operational in all possible modes of the

AP80.

Necessary repairs to the AP80 are only to be carried out by the manufac-

turer.

1.3 EMC

To ensure the best possible electromagnetic compatibility, it is recommended

to pay attention to shielding and grounding the AP80:

Shielding on both sides and with the largest possible contact area.

Keep wiring as short as possible.

Earth-connections should be short and with the highest possible wiring-

diameter.

Signal-cables and supply-cables must be separated.

The EMC-bracket type EMC-B01 should be used.

1.4 Definitions

1.4.1 Display units AWE

The display units, referred to as AWE, is the value shown on the display

without regarding the decimal point. The decimal point is only used for

the comfort of the operator, but has no functional meaning.

(display = 347.4 >> AWE = 3474)

1.4.2 Parameter number

A parameter number is always shown in the format P[xxx]. It is possible

that a parameter number appears in more than one menu.

Manual AP80

2016 V02. For software version V6.03. Subject to change without notice.

1.4.3 Notation

Values can be displayed in different notations like binary or

hexadecimal. The character behind the value shows in which notation

the value is represented:

100D Decimal

238H Hexadecimal

244G Gray

10010011B Binary

for example 220D = DCH = 11011100B

1.4.4 Edges

LH : rising edge (low to high)

H L : falling edge (high to low)

Manual AP80

2016 V02. For software version V6.03. Subject to change without notice.

2 Operation

2.1 Key functions

[P] key

-Cycle through monitoring displays

-Activate programming mode (in combination with other keys)

[+1] key

-View type number

[Cursor] key

-View software version

-View custom software version (in combination with the [Enter] key)

[Enter] key

-View status of inputs and outputs

Manual AP80

2016 V02. For software version V6.03. Subject to change without notice.

2.2 Key functions in programming mode

[P] key

-one step back in menu

-discontinue programming mode

-discontinue changing nominal values/parameters (edit mode)

-LED is on when programming mode is active

[+1] key

-cycle through menu

-increase nominal value- / parameter number

-increase digit (in edit mode)

[Cursor] key

-activate edit mode

-move one digit to the left (in edit mode)

[Enter] key

-enter a submenu or parameter

-increase nominal value-/parameter number

-store a changed value

-clear value, hold down [Cursor] button (edit mode)

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