Diamond Products CC2525H Manual de usuario

CORE CUT

OPERATOR’S MANUAL

CC2525H

SEPTEMBER, 2022

Part #: 1802749-00

CC2525H OPERATOR

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MANUAL

Table of Contents

Introduction ............................................................................................................................................. 7

CC2525H Controls ............................................................................................................................. 8

CC2525H Dimensions ....................................................................................................................... 10

CC2525H Specifications ................................................................................................................... 11

Safety ................................................................................................................................................... 12

Safety Alerts ...................................................................................................................................... 12

Proposition 65 ................................................................................................................................... 12

Respiratory Hazards ......................................................................................................................... 12

General Safety .................................................................................................................................. 13

Battery and Electrical Safety ............................................................................................................. 14

Blade Safety ...................................................................................................................................... 14

Blade Guard Safety ........................................................................................................................... 14

Cutting Safety.................................................................................................................................... 15

Hydraulic Safety ................................................................................................................................ 15

Belt Safety ......................................................................................................................................... 15

Operating .............................................................................................................................................. 16

General Operating Precautions ......................................................................................................... 16

Emergency Stop ................................................................................................................................ 16

Activating the Emergency Stop ..................................................................................................... 16

Deactivating the Emergency Stop ................................................................................................. 16

Handlebars ........................................................................................................................................ 16

Adjusting the Handlebars .............................................................................................................. 16

Handwheel ........................................................................................................................................ 17

Raising the Saw............................................................................................................................. 17

Lowering the Saw .......................................................................................................................... 17

Electric Raise and Lower (Optional) .................................................................................................. 17

Hydraulic Raise and Lower (Optional) .............................................................................................. 17

Speed Control Lever ......................................................................................................................... 17

Forward Control ............................................................................................................................. 17

Reverse Control ............................................................................................................................. 17

Neutral Control .............................................................................................................................. 17

Battery ............................................................................................................................................... 18

Battery Type .................................................................................................................................. 18

Battery Disconnect ........................................................................................................................ 18

Activating the Battery Circuit ...................................................................................................... 18

Deactivating the Battery Circuit .................................................................................................. 18

Transmission Engagement Lever ...................................................................................................... 18

Engaging the Transmission ........................................................................................................... 19

Disengaging the Transmission ...................................................................................................... 19

Maneuvering the Saw Manually ........................................................................................................ 19

Maneuvering the Saw with Power ..................................................................................................... 19

Fuel System ...................................................................................................................................... 19

Adding Fuel ................................................................................................................................... 19

Fuel Shutoff Valve ......................................................................................................................... 19

Water Supply..................................................................................................................................... 19

Using the Water Supply ................................................................................................................. 20

Water Pressure Switch (Optional) ................................................................................................. 20

Water Pump (Optional) .................................................................................................................. 20

CC2525H OPERATOR

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MANUAL

Engine ............................................................................................................................................... 20

Tasks Prior to Starting the Engine ................................................................................................. 21

Starting the Engine ........................................................................................................................ 21

Stopping the Engine ...................................................................................................................... 21

Blade Guard ...................................................................................................................................... 21

Installing the Blade Guard ............................................................................................................. 21

Removing the Blade Guard ........................................................................................................... 22

Flange Guard .................................................................................................................................... 22

Installing the Flange Guard ........................................................................................................... 22

Removing the Flange Guard ......................................................................................................... 22

Diamond Blades ................................................................................................................................ 22

Inspecting the Blade ...................................................................................................................... 22

Blade Speed .................................................................................................................................. 22

Wrench .......................................................................................................................................... 23

Installing the Blade ........................................................................................................................ 23

Removing the Blade ...................................................................................................................... 24

Spotlight (Optional) ........................................................................................................................... 24

Concrete Cutting ............................................................................................................................... 24

Helpful Hints Prior to Cutting ......................................................................................................... 24

Tasks Prior to Cutting .................................................................................................................... 25

Making a Cut ................................................................................................................................. 25

Continuing a Partial-Cut ................................................................................................................ 25

Finishing a Cut ............................................................................................................................... 25

Maintenance ......................................................................................................................................... 26

General ............................................................................................................................................. 26

Pre Maintenance Preparations .......................................................................................................... 26

Rear Cover Screen ........................................................................................................................... 26

General Cleaning .............................................................................................................................. 26

Cleaning Techniques ..................................................................................................................... 26

Engine ............................................................................................................................................... 26

Part Lubrication ................................................................................................................................. 27

Post Cleaning .................................................................................................................................... 27

Service Schedule .................................................................................................................................. 28

Daily Service ......................................................................................................................................... 29

Check Engine Oil Level ..................................................................................................................... 29

Check Fuel Level .............................................................................................................................. 29

Check Hydraulic Fluid ....................................................................................................................... 29

(Hydraulic Lift Option) ....................................................................................................................... 29

Lubricate the Blade Shaft Bearings ................................................................................................... 29

100 Hour Service .................................................................................................................................. 29

Replace Engine Oil ........................................................................................................................... 29

Lubricate the Front Axle Bearings ..................................................................................................... 29

Lubricate the Rear Axle Bearings ..................................................................................................... 29

Lubricate the Transmission Jack shaft Bearings ............................................................................... 30

200 Hour Service .................................................................................................................................. 30

Replace Engine Oil and Filter ........................................................................................................... 30

Clean the Air Filter ............................................................................................................................ 30

300 Hour Service .................................................................................................................................. 30

Replace Spark Plugs ......................................................................................................................... 30

Replace Fuel Filter ............................................................................................................................ 31

500 Hour Service .................................................................................................................................. 31

Replace Air Filter ............................................................................................................................... 31

CC2525H OPERATOR

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MANUAL

General Maintenance ........................................................................................................................... 31

Motor ................................................................................................................................................. 31

Disconnecting the Power to the Motor .............................................................................................. 31

Battery ............................................................................................................................................... 31

Servicing the Battery ..................................................................................................................... 31

Belt Replacement .............................................................................................................................. 32

Replacing the Blade Drive Belts .................................................................................................... 32

Replacing the Transmission Drive Belt .......................................................................................... 32

Inner Blade Flange ............................................................................................................................ 32

Installing the Inner Blade Flange ................................................................................................... 32

Removing the Inner Blade Flange ................................................................................................. 32

Lifting and Transporting ..................................................................................................................... 33

Lifting ............................................................................................................................................. 33

Transporting ...................................................................................................................................... 33

Storing ............................................................................................................................................... 33

Disposal ............................................................................................................................................ 33

Appendix A ........................................................................................................................................... 36

Troubleshooting ................................................................................................................................ 36

Appendix B ........................................................................................................................................... 37

Additional Resources ........................................................................................................................ 37

Appendix C ........................................................................................................................................... 38

Model and Serial Numbers ................................................................................................................ 38

CC2525H OPERATOR

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MANUAL

CC2525H OPERATOR

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MANUAL

Introduction

Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment.

At Diamond Products we are driven to ensure you are completely satisfied with your product and

continually strive to improve our product line so that we can offer you the best possible equipment in

the industry.

This operator’s manual is a critical document that provides pertinent information regarding the safety,

operation, maintenance, and care of your new equipment. Keep this manual available at all times.

Operate the equipment and all of its components according to this manual. Failure to comply with and

understand the following safety, operation and maintenance instructions can result in serious injuries

and/or death. All operators must be properly trained or supervised by experienced personnel prior to

using this equipment and should understand the risks and hazards involved. Diamond Products

discourages improper or unintended equipment usage and cannot be held liable for any resulting

damages.

Equipment modifications should be made by Diamond Products to ensure safety and design. Any

modifications made by the owner(s) are not the responsibility of Diamond Products and void all

equipment warranties if a problem arises as a result of the modification.

Refer to the Diamond Products Parts List for additional information and part diagrams. Refer to the

engine/motor manual and manufacturer as the primary source for all safety, operations, and

maintenance instructions regarding the engine/motor. Prior to operating, record the equipment’s serial

number, and the engine’s/motor’s model and serial numbers in Appendix C.

CC2525H OPERATOR

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MANUAL

CC2525H Controls

CC2525H OPERATOR

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MANUAL

1. Handwheel – Manually raises and lowers

saw.

2. Rocker Switch for:

Hydraulic Raise and Lower (Optional) or

Electric Raise and Lower (Optional) –

Raises and lowers saw.

3. Low Oil Pressure Light – Provides visual

indication of a low oil pressure condition.

4. Depth Indicator Pointer – Allows the

operator to view actual blade depth and to

manually set the blade at zero.

5. Ignition Switch – Starts the engine and

provides power to certain components.

6. Emergency Stop Button – Stops the

engine.

7. Travel Speed Control Lever – Provides

forward, reverse, and neutral control.

8. Engine Throttle Lever – Increases and

decreases engine/blade speed (RPM).

9. Tachometer/Hour Meter – Provides visual

indication of engine speed and collective

operating hours.

10. Fuel Cap – Provides visual indication of

fuel level and for the addition of fuel to the

fuel tank.

11. Water Inlet Connection – Location for

connecting the water source hose.

12. Water On/Off/Metering Valve – Turns

water flow on or off and controls the flow

rate to the saw blade.

13. Spotlight (Optional) – Illuminates the work

area.

14. Transmission Engagement Lever –

Engages and disengages the transmission

to and from the rear axle assembly.

15. Battery Disconnect Switch – Cuts off all

power from the battery to the saw.

16. Water Safety Switch (Optional) – When

in the ON position, it will shut the engine

down when no water flow is present.

17. Water Pump Switch (Optional) –

Activates the optional water pump.

18. Spotlight Switch (Optional) – Activates

the optional spotlight.

19. 2-Position Handle Bar – Allows the

operator to maneuver the saw with the

handle bars in the 0° or 30° position.

20. Handle Bar Locking Knob – Locks the

handle bar in position.

CC2525H OPERATOR

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MANUAL

CC2525H Dimensions

CC2525H Dimensions Inches Millimeters

A Saw Height 44 1118

B Saw Length - Min. 50 1270

C Saw Length - Max. 128 3251

D Handle Extension - Max. 30 762

E Frame Length 34-1/4 870

F Wheel Base Length 19-1/2 495

G Saw Width 26-1/2 673

H Rear Frame Width 20 508

I Front Wheels Inside Width 13-3/4 349

J Rear Wheels Outside Width 20-1/2 521

K Inner Flange to Inner Flange Width 23-1/2 597

L Blade Raise Height - Max. 14 356

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