Diamond Products CC3725E3-36 Manual de usuario

CONCRETE SAW

OPERATOR’S MANUAL

CC3700E Series

May 2019

Part #: 1802695

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Select an option below to find your Equipment

Equipment Financing and

Extended Warranties Available

CC3700E Recommended Power Cord Gauge - 3 Phase

Horsepower Phase Voltage Amps 50ft Cord 100ft Cord 150ft Cord 200ft Cord 300ft Cord

25 3 230 58 #6 #4 #4 #2 N/A

25 3 460 29 #10 #10 #8 #8 #6

30 3 460 37 #8 #8 #8 #6 #4

40 3 460 48 #6 #6 #6 #6 #4

CC3700E Minimum Recommended Generator Sizes

Saw H.P. Phase KW Soft Start

CC3725E 25 3 50 30kw

CC3730E 30 3 60 40kw

CC3740E 40 3 80 60kw

NOTE: Electric saws do not ship with electric cord or pigtails

NOTE: 3-Phase powered saws do not include male electric

connector for control box.

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TABLE OF CONTENTS

Table of Contents

Introduction ............................................................................................................................................. 6

CC3700E Controls .................................................................................................................................. 7

CC3700E Dimensions ............................................................................................................................ 8

CC3700E Single Speed Specifications ................................................................................................... 9

CC3725E ............................................................................................................................................. 9

CC3730E ........................................................................................................................................... 10

CC3740E ........................................................................................................................................... 11

CC3700E 3-Speed Specifications ........................................................................................................ 12

CC3730E-3 ....................................................................................................................................... 12

CC3740E-3 ....................................................................................................................................... 13

Safety ................................................................................................................................................... 14

Safety Alerts ...................................................................................................................................... 14

Proposition 65 ................................................................................................................................... 14

Respiratory Hazards ......................................................................................................................... 14

General Safety .................................................................................................................................. 15

Battery and Electrical Safety ............................................................................................................. 16

Blade Safety ...................................................................................................................................... 16

Blade Guard Safety ........................................................................................................................... 16

Cutting Safety .................................................................................................................................... 17

Hydraulic Safety ................................................................................................................................ 17

Belt Safety ......................................................................................................................................... 17

Transporting Safety ........................................................................................................................... 18

Lifting Safety ..................................................................................................................................... 18

Operating .............................................................................................................................................. 19

General Operating Precautions

......................................................................................................... 19

Handlebars ........................................................................................................................................ 19

Adjusting the Handlebars .............................................................................................................. 19

Control Grip Pushbuttons .................................................................................................................. 19

Control Grip Pushbuttons .............................................................................................................. 19

Blade Lowering Speed .................................................................................................................. 20

Panel Mounted Speed Control Valve (Optional) ............................................................................ 20

Speed Control Lever ......................................................................................................................... 21

Blade Guard ...................................................................................................................................... 21

Installing the Blade Guard ............................................................................................................. 21

Removing the Blade Guard ........................................................................................................... 22

Flange Guard .................................................................................................................................... 22

Installing the Flange Guard ........................................................................................................... 22

Removing the Flange Guard ......................................................................................................... 22

Diamond Blades ................................................................................................................................ 22

Inspecting the Blade ...................................................................................................................... 23

Blade Speed .................................................................................................................................. 23

Single Speed Saws ....................................................................................................................... 23

3-Speed Saws ............................................................................................................................... 23

Shifting 3-Speed Gearbox Transmission ....................................................................................... 23

Wrench .......................................................................................................................................... 23

Installing the Blade ........................................................................................................................ 24

Removing the Blade ...................................................................................................................... 25

Motor ................................................................................................................................................. 25

Starter Box Assembly .................................................................................................................... 25

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TABLE OF CONTENTS

Optional Soft Start Box Assembly ................................................................................................. 25

DC Travel Drive Starter Box Assembly ......................................................................................... 26

Overload Protection ....................................................................................................................... 26

Tasks Prior to Starting the Motor ................................................................................................... 26

Starting the Motor .......................................................................................................................... 26

Stopping the Motor ........................................................................................................................ 26

Transmission Lever ........................................................................................................................... 26

Engaging the Transmission ........................................................................................................... 26

Disengaging the Transmission ...................................................................................................... 27

DC Travel Mode (Optional) ............................................................................................................... 27

Starting the DC Travel Option ....................................................................................................... 27

Stopping the DC Travel Option ...................................................................................................... 27

Water Supply ..................................................................................................................................... 27

Single Speed Operation ................................................................................................................ 27

Three Speed Operation ................................................................................................................. 28

Water Pump (Optional) .................................................................................................................. 29

Cutting ............................................................................................................................................... 29

Cutting Guides ............................................................................................................................... 29

Adjusting the Front Pointer ............................................................................................................ 29

Adjusting the Rear Pointer(s) ........................................................................................................ 29

Straight Line Cutting ...................................................................................................................... 29

Helpful Hints Prior to Cutting ......................................................................................................... 29

Tasks Prior to Cutting .................................................................................................................... 30

Making a Cut without Using the Blade Depth Stop ........................................................................ 30

Making a Cut Using the Blade Depth Stop .................................................................................... 30

Continuing a Partial-Cut ................................................................................................................ 31

Finishing a Cut ............................................................................................................................... 31

Drive Alignment ................................................................................................................................. 31

Adjusting the Drive Alignment ....................................................................................................... 31

Spotlight ............................................................................................................................................ 31

Parking Brake (Optional) ................................................................................................................... 31

Engaging the Parking Brake .......................................................................................................... 31

Disengaging the Parking Brake ..................................................................................................... 31

Maintenance ......................................................................................................................................... 32

General ............................................................................................................................................. 32

Pre Maintenance Preparations .......................................................................................................... 32

Rear Cover Screen ........................................................................................................................... 32

General Cleaning .............................................................................................................................. 32

Cleaning Techniques ..................................................................................................................... 32

Control Panel ................................................................................................................................. 32

Motor ............................................................................................................................................. 32

Part Lubrication ................................................................................................................................. 33

Post Cleaning .................................................................................................................................... 33

Service Schedule .................................................................................................................................. 34

Daily Service ......................................................................................................................................... 35

Hydraulic System .............................................................................................................................. 35

Adding Fluid to the Hydraulic Lift Pump ........................................................................................ 35

Check and Clean Blade Guard Spray Tubes .................................................................................... 35

Lubricate the Blade Shaft Bearings (Single Speed Saws Only) ........................................................ 35

25 Hour Service .................................................................................................................................... 35

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TABLE OF CONTENTS

Inspect Belts ...................................................................................................................................... 35

50 Hour Service .................................................................................................................................... 36

Lubricate Front Axle Bearings ........................................................................................................... 36

Regular Maintenance ............................................................................................................................ 36

Belt Tensioning ................................................................................................................................. 36

Tensioning the Drive Belts............................................................................................................. 36

Replacing the Drive Belts .............................................................................................................. 36

Drive Belt Sheaves ............................................................................................................................ 36

Removing the Set Screw Style Sheave ......................................................................................... 37

Removing the Taper Style Sheave ................................................................................................ 37

Removing the Quick Disconnect (QD) Style Sheave .................................................................... 37

Installing the Set Screw Style Sheave ........................................................................................... 37

Installing the Taper Style Sheave .................................................................................................. 37

Installing the Quick Disconnect (QD) Style Sheave ...................................................................... 37

Motor .................................................................................................................................................... 37

Disconnecting the Power to the Motor .................................................................................................. 38

Battery .................................................................................................................................................. 38

Battery Type ...................................................................................................................................... 38

Servicing the Battery ......................................................................................................................... 38

Inner Blade Flange ............................................................................................................................... 39

Installing the Inner Blade Flange ....................................................................................................... 39

Removing the Inner Blade Flange ..................................................................................................... 39

Lifting and Transporting ........................................................................................................................ 39

Lifting ................................................................................................................................................. 39

Transporting ...................................................................................................................................... 39

Storing .................................................................................................................................................. 39

Disposal ................................................................................................................................................ 39

Appendix A ........................................................................................................................................... 40

Troubleshooting ................................................................................................................................ 40

Appendix B ........................................................................................................................................... 41

CC3700E Single Speed RPM Charts ................................................................................................ 41

CC3700E Single Speed Blade Size Conversion Charts ................................................................... 42

CC3700E 3-Speed RPM Charts ....................................................................................................... 43

CC3700E 3-Speed Blade Size Conversion Charts ........................................................................... 43

Appendix C ........................................................................................................................................... 45

Additional Resources ........................................................................................................................ 45

Appendix D ........................................................................................................................................... 46

Model and Serial Numbers ................................................................................................................ 46

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INTRODUCTION

Introduction

Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment.

At Diamond Products we are driven to ensure you are completely satisfied with your product and

continually strive to improve our product line so that we can offer you the best possible equipment in

the industry.

This operator’s manual is a critical document that provides pertinent information regarding the safety,

operation, maintenance, and care of your new equipment. Keep this manual available at all times.

Operate the equipment and all of its components according to this manual. Failure to comply with and

understand the following safety, operation and maintenance instructions can result in serious injuries

and/or death. All operators must be properly trained or supervised by experienced personnel prior to

using this saw and should understand the risks and hazards involved. Diamond Products discourages

improper or unintended equipment usage and cannot be held liable for any resulting damages.

Equipment modifications should be made by Diamond Products to ensure safety and design. Any

modifications made by the owner(s) are not the responsibility of Diamond Products and void all

equipment warranties if a problem arises as a result of the modification.

Refer to the Diamond Products Parts List for additional information and part diagrams. Refer to the

motor manufacturer as the primary source for all safety, operations, and maintenance instructions

regarding the motor. Prior to operating, record the saw’s serial number, and the motor’s model and

serial numbers in Appendix D.

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INTRODUCTION

CC3700E Controls

1. Hour Meter – Analog gauge displays the

blade shaft speed (RPM). Digital gauge

displays the motor’s accumulated

operational hours.

2. Amp Meter – Analog gauge displays the

motor’s output amperage.

3. Battery Charge Ammeter – Analog gauge

displays the battery current draw in amps.

4. Motor Start Button – Starts the motor.

5. Motor Stop Button – Shuts the motor off.

6. Depth Stop Knob – Allows operator to set

the cutting depth.

7. DC Travel Switch (Optional) – Starts and

stops the DC travel motor.

8. Pointer Rope Cleat

9. Cutting Depth Indicator – Displays the

current depth of cut in inches.

10. Water Pump Switch (Optional) – Activate

water pump.

11. Spotlight Switch (Optional) – Activates

spotlight.

12. Water Valve – Turns water flow on and off

to the blade guard.

13. Blade Lowering Speed Valve (Optional) –

Controls the lowering speed of the saw

14. Handlebar Locking Knobs – Locks the

handlebars in place.

15. Speed Control Lever – Provides forward,

reverse, and neutral control.

16. Saw Lower Pushbutton – Bleeds

hydraulic pressure from the lift cylinder to

lower the saw.

17. Saw Raise Pushbutton – Activates

hydraulic pump to raise the saw.

18. Transmission Engagement Lever (Eaton

Transmission) – Manually engages and

disengages the transmission.

19. Transmission Engagement Lever

(Sundstrand Transmission) – Manually

engages and disengages the transmission.

20. Handlebar – Allows for manual

maneuvering of the saw.

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INTRODUCTION

CC3700E Dimensions

CC3700E Dimensions Inches Millimeters

A Saw Height 47-1/4 1200

B Saw Length - Min. 48-7/8 1241

C Saw Length - Max. 116 2946

D Handle Extension - Max. 24 610

E Frame Length 46 1168

F Wheel Base Length 21-3/8 543

G Saw Width 32-3/4 832

H Rear Frame Width 25-3/4 654

I Front Wheels Inside Width 17 432

J Rear Wheels Outside Width 25-1/4 641

K Inner Flange to Inner Flange Width 29-3/8 746

- Blade Raise Height - Max. 19 483

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INTRODUCTION

CC3700E Single Speed Specifications

CC3725E

CC3725E Specifications

Saw Model CC3725E-14 CC3725E-20 CC3725E-26 CC3725E-30 CC3725E-36

Blade Guard Capacity 14" (350mm) 20" (500mm) 26" (700mm) 30" (800mm) 36" (900mm)

Blade Cutting Depth Max 4.75" 7.75" 10.75" 12" 15"

Blade Shaft Speed 3050 rpm 2350 rpm 1800 rpm 1550 rpm 1375 rpm

Blade Flange Size 4.5" OD 4.5" OD 4.5" OD 6" OD 6" OD

Motor Model Leeson C284T17FB5C

Rated Output Power 25 HP

Rated Voltage 230/460/575 V

Full Load Amps 58.5/29.3/23.6 A

Rated Speed 1782 rpm (Leeson rating)

Rated Frequency 60Hz.

Phase 3

Battery 12 Volt (630 CCA) group size 34

Saw Lift Pump Fluid Automatic Transmission Fluid (ATF); (2 Liter capacity)

Lubrication Type NLGI #2 Lithium grease

Blade Arbor Size 1" Diameter with drive pin

Blade Flange Style Quick disconnect

Blade Shaft Size 1-3/4" OD with left/right side blade mounting

Blade Shaft Bearings 2 Pillow blocks with spherical roller bearings

Blade Shaft Drive Motor: 6 V-Belts (3VX500)

Blade Coolant Dual stainless steel multi-jet spray tubes

Blade Guard Attachment Slip-on tapered spade (with rear bolt for 36” guard)

Blade Raise and Lower Electro-hydraulic power unit with push button control

Blade Lowering Speed Flow control valve

Blade Depth Control Dial depth indicator and manual depth stop

Blade Alignment Telescoping front/rear/left/right pointers

Axle Size (Front/Rear) Front: 1" OD straight / Rear: 1.25" OD straight

Front Wheels 8" x 3" with 1/2" poly tread (sealed ball bearings)

Rear Wheels 10" x 3" with 2" poly tread (1-1/4” trantorque bushing)

Travel Speed 0-200 FPM (2.25 mph) forward/reverse

Rear Wheel Transmission Eaton Model 10 transmission with chain drive

Transmission Belt Link Belt

Rear Wheel Drive Gear drive

Parking Brake Manual rear wheel friction (optional)

Handle Bar Adjustment Variable extension with dual 0° and 30° angle range

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