Diamond Products CC5049D Manual de usuario
CORE CUT
OPERATOR’S MANUAL
CC5049D
Rev.: 21-00 Part #: 1802721
TABLE OF CONTENTS
Table of Contents
Introduction ............................................................................................................................................. 7
CC5049D Controls .................................................................................................................................. 8
CC5049D Dimensions .......................................................................................................................... 10
CC5049D Specifications ....................................................................................................................... 11
Safety ................................................................................................................................................... 12
Safety Alerts ...................................................................................................................................... 12
Proposition 65 ................................................................................................................................... 12
Spark Arrester Requirement ............................................................................................................. 12
Respiratory Hazards ......................................................................................................................... 12
General Safety .................................................................................................................................. 13
Battery and Electrical Safety ............................................................................................................. 14
Blade Safety ...................................................................................................................................... 14
Blade Guard Safety ........................................................................................................................... 14
Fuel Safety ........................................................................................................................................ 15
Engine Safety .................................................................................................................................... 15
Cutting Safety .................................................................................................................................... 15
Hydraulic Safety ................................................................................................................................ 16
Belt Safety ......................................................................................................................................... 16
Transporting Safety ........................................................................................................................... 16
Lifting Safety ..................................................................................................................................... 16
Display Panel Controller ....................................................................................................................... 17
Controller Features ........................................................................................................................... 17
Flat Screen Display ....................................................................................................................... 17
Function Keys ................................................................................................................................ 19
Soft Key Commands .........................................................................................................................
19
Main Menu Key ................................................................................................................................. 20
Engine Diagnostics ........................................................................................................................ 21
User Settings ................................................................................................................................. 22
Utilities ........................................................................................................................................... 23
Operation .......................................................................................................................................... 24
Blade Size Selection ...................................................................................................................... 24
Zero the Blade ............................................................................................................................... 25
Set the Blade Depth Stop .............................................................................................................. 25
Deactivate the Blade Depth Stop Setting ...................................................................................... 25
Operating .............................................................................................................................................. 26
General Operating Precautions ......................................................................................................... 26
Emergency Stop ................................................................................................................................ 26
Activating the Emergency Stop ..................................................................................................... 26
Deactivating the Emergency Stop ................................................................................................. 26
Handlebars ........................................................................................................................................ 26
Manually Adjusting the Handlebars ............................................................................................... 27
Adjusting the Power Tilt Handlebars (Optional) ............................................................................. 27
Speed Control Lever ......................................................................................................................... 27
Control Grip Pushbuttons .............................................................................................................. 27
Blade Lowering Speed .................................................................................................................. 27
Moving the Machine Forward / Reverse with the Engine Running ................................................ 28
Moving the Machine with the Engine Off ....................................................................................... 28
TABLE OF CONTENTS
Bogie Wheel (Optional) ..................................................................................................................... 28
Bogie Wheel - Locked Sideways Motion ....................................................................................... 28
Bogie Wheel - Free Wheel Motion ................................................................................................. 29
Fuel System ...................................................................................................................................... 29
Adding Fuel ................................................................................................................................... 29
Blade Guard ...................................................................................................................................... 29
Installing the Blade Guard ............................................................................................................. 29
Removing the Blade Guard ........................................................................................................... 30
Slurry Shield (Optional) ..................................................................................................................... 30
Flange Guard .................................................................................................................................... 30
Installing the Flange Guard ........................................................................................................... 30
Removing the Flange Guard ......................................................................................................... 30
Diamond Blades ................................................................................................................................ 31
Inspecting the Blade ...................................................................................................................... 31
Blade Speed .................................................................................................................................. 31
Wrench .......................................................................................................................................... 31
Installing the Blade ........................................................................................................................ 31
Removing the Blade ...................................................................................................................... 32
Engine ............................................................................................................................................... 33
Tasks Prior to Starting the Engine .................................................................................................... 33
Starting the Engine ........................................................................................................................ 33
Stopping the Engine ...................................................................................................................... 33
Water Supply ..................................................................................................................................... 34
Using the Water Supply ................................................................................................................. 34
Water Pump (Optional) .................................................................................................................. 34
Automatic Water System (AWS) (Optional) ................................................................................... 34
Water Pressure Switch (Optional) ................................................................................................. 34
Cutting ............................................................................................................................................... 34
Cutting Guides ............................................................................................................................... 34
Adjusting the Front Pointer ............................................................................................................ 35
Adjusting the Rear Pointer(s) ........................................................................................................ 35
Straight Line Cutting ...................................................................................................................... 35
Tasks Prior to Cutting .................................................................................................................... 35
Making a Cut without Using the Blade Depth Stop ........................................................................ 35
Making a Cut Using the Blade Depth Stop .................................................................................... 36
Continuing a Partial-Cut ................................................................................................................ 36
Finishing a Cut ............................................................................................................................... 36
Drive Alignment ................................................................................................................................. 37
Adjusting the Drive Alignment ....................................................................................................... 37
Tie-Downs ......................................................................................................................................... 37
Footrest (Optional) ............................................................................................................................ 37
Weight Bar (Optional) ........................................................................................................................ 37
Spotlight (Optional) ........................................................................................................................... 37
LED Light Bar (Optional) ................................................................................................................... 38
Heavy Duty Blade Shaft Bearing Upgrade (Optional) ....................................................................... 38
Oil Bath Blade Shaft Upgrade (Optional) .......................................................................................... 38
Maximum Capacity Battery Upgrade (Optional) ................................................................................ 38
TABLE OF CONTENTS
Air Pre-Cleaner Upgrade (Optional) .................................................................................................. 38
Onboard Blade Storage (Optional) .................................................................................................... 38
Pointer Rope Recoil (Optional) ......................................................................................................... 38
Maintenance ......................................................................................................................................... 39
General ............................................................................................................................................. 39
Maintenance Tools ............................................................................................................................ 39
Pre Maintenance Preparations .......................................................................................................... 39
Rear Cover Screen ........................................................................................................................... 39
Removal of Rear Cover Screen ..................................................................................................... 39
Installing the Rear Cover Screen ................................................................................................... 39
General Cleaning .............................................................................................................................. 39
Cleaning Techniques ..................................................................................................................... 39
Radiator ......................................................................................................................................... 40
Control Panel ................................................................................................................................. 40
Display Screen .............................................................................................................................. 40
Engine ........................................................................................................................................... 40
Part Lubrication ................................................................................................................................. 40
Post Cleaning .................................................................................................................................... 40
Service Schedule .................................................................................................................................. 41
Daily Service ......................................................................................................................................... 42
Check Engine Oil Level ..................................................................................................................... 42
Check Fuel Level .............................................................................................................................. 42
Hydraulic System .............................................................................................................................. 42
Check Hydraulic Fluid Level for Hydro Pump Assembly ............................................................... 43
Adding Fluid to the Hydraulic Lift Pump ........................................................................................ 43
Check Radiator Coolant Level .......................................................................................................... 43
Check and Clean Blade Guard Spray Tubes .................................................................................... 44
Lubricate the Blade Shaft Bearings ................................................................................................... 44
Check Air Cleaner Restriction Indicator ............................................................................................ 44
25 Hour Service .................................................................................................................................... 44
Inspect Belts ...................................................................................................................................... 44
Lubricate the PTO Bearings .............................................................................................................. 45
50 Hour Service .................................................................................................................................... 45
Drain the Fuel/Water Separator Filter ............................................................................................... 45
Drain Water from the Fuel Filter ........................................................................................................ 45
Lubricate the Hydraulic Cylinder Pivot Pin ........................................................................................ 45
Lubricate Front Axle Bearings ........................................................................................................... 46
Lubricate the Optional Bogie Wheel .................................................................................................. 46
250 Hour Service .................................................................................................................................. 46
Clean the Air Cleaner Element .......................................................................................................... 46
Replace Engine Oil and Filter ........................................................................................................... 47
500 Hour Service .................................................................................................................................. 48
Replace Hydraulic Oil and Filter ........................................................................................................ 48
Replace the Fuel/Water Separator Filter ........................................................................................... 48
Replace the Fuel Filter ...................................................................................................................... 49
Replacing the Outer Primary and Inner Safety Filters ....................................................................... 49
1000 Service Hours .............................................................................................................................. 50
Replace Radiator Coolant ................................................................................................................. 50
1500 Service Hours .............................................................................................................................. 51
Replace Engine Crankcase Breather Element .................................................................................. 51
TABLE OF CONTENTS
Regular Maintenance ............................................................................................................................ 51
Blade Drive Belts ............................................................................................................................... 51
Tensioning the Blade Drive Belts .................................................................................................. 51
Engine .................................................................................................................................................. 52
Engine Control Module (ECM) .......................................................................................................... 52
Battery .................................................................................................................................................. 52
Battery Type ...................................................................................................................................... 53
Servicing the Battery ......................................................................................................................... 53
Electrical System .................................................................................................................................. 53
Fuses ................................................................................................................................................ 53
Replacing Fuses ............................................................................................................................ 53
Speed Control Lever ............................................................................................................................. 54
Adjusting Speed Control Cable ......................................................................................................... 54
Adjusting the Lever Tension .............................................................................................................. 54
Adjusting the Spring Plungers ........................................................................................................... 54
Inner Blade Flange ............................................................................................................................... 55
Installing the Inner Blade Flange ....................................................................................................... 55
Removing the Inner Blade Flange ..................................................................................................... 55
Maximum Cutting Depth Stop Bolts ...................................................................................................... 55
Handlebar Lock Cylinder (Optional) ...................................................................................................... 55
Removing the Lock Cylinder ............................................................................................................. 56
Connecting the Lock Cylinder ........................................................................................................... 56
Lifting and Transporting ........................................................................................................................ 56
Lifting ................................................................................................................................................. 56
Transporting ...................................................................................................................................... 57
Storing .................................................................................................................................................. 57
Disposal ................................................................................................................................................ 57
Appendix A ........................................................................................................................................... 61
Troubleshooting ................................................................................................................................ 61
Appendix B ........................................................................................................................................... 63
CC5049D RPM Chart ........................................................................................................................ 63
CC5049D Blade Size Conversion Chart ........................................................................................... 64
Appendix C ........................................................................................................................................... 65
Additional Resources ........................................................................................................................ 65
Appendix D ........................................................................................................................................... 66
Model and Serial Numbers ................................................................................................................ 66
INTRODUCTION
Introduction
Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment.
At Diamond Products we are driven to ensure you are completely satisfied with your product and
continually strive to improve our product line so that we can offer you the best possible equipment in
the industry.
This operator’s manual is a critical document that provides pertinent information regarding the safety,
operation, maintenance, and care of your new equipment. Keep this manual available at all times.
Operate the equipment and all of its components according to this manual. Failure to comply with and
understand the following safety, operation and maintenance instructions can result in serious injuries
and/or death. All operators must be properly trained or supervised by experienced personnel prior to
using this saw and should understand the risks and hazards involved. Diamond Products discourages
improper or unintended equipment usage and cannot be held liable for any resulting damages.
Equipment modifications should be made by Diamond Products to ensure safety and design. Any
modifications made by the owner(s) are not the responsibility of Diamond Products and void all
equipment warranties if a problem arises as a result of the modification.
Refer to the Diamond Products Parts List for additional information and part diagrams. Refer to the
engine manual and manufacturer as the primary source for all safety, operations, and maintenance
instructions regarding the engine. Prior to operating, record the saw’s serial number, and the engine’s
model and serial numbers in Appendix D.
7
INTRODUCTION
CC5049D Controls
8
INTRODUCTION
1. Engine Display Panel – Monitors and
displays various engine and machine
parameters.
2. Ignition Switch – Starts the engine and
provides power to certain components.
3. Engine Throttle Rocker Switch –
Increases and decreases engine/blade
speed (RPM).
4. Free Wheel Rocker Switch – Disengages
the transmission to allow for manual
forward and reverse movement of the saw.
5. Emergency Stop Button – Stops the
engine.
6. Pointer Rope Cleat – Secures front
pointer rope.
7. LED Spot Light Switch (Optional) –
Activates spotlight.
8. LED Light Bar Switch (Optional) –
Activates light bar.
9. Water Pump Switch (Optional) –
Activates water pump.
10. Travel Speed Control Lever – Forward,
reverse, and neutral control.
11. Saw Raise Push Button – Activates
hydraulic pump to raise saw.
12. Saw Lower Push Button – Bleeds
hydraulic pressure from lift cylinder to lower
saw.
13. Tilt Handlebar Button (Optional) – Allows
adjustment of handlebars up or down to
desired angle.
14. Water On/Off Control Valve - Turns water
flow, to the saw blade, on and off.
15. Water Inlet Attachment Fitting –
Attachment point for water supply.
16. LED Marker Light (Optional) – Illuminates
when machine is on.
17. Adjustable Handle Bar – Allows for
operator control of saw.
18. Handle Bar Lock Lever – Locks the
handlebar extension in place.
19. Rear Cover Screen Latch – Allows for
removal of rear cover screen for servicing.
20. Rear Cover Screen Pull Handle – Allows
for easy handling of rear cover screen.
21. Lowering Speed Control Valve – Controls
the lowering speed of the saw.
22. Blade Storage Knob (Optional) –
Provides a storage location for blades up to
36”.
23. LED Spot Light (Optional) – Provides
area lighting.
24. Spot Light Adjustment Knob (Optional)
– Allows for positioning of spot light.
9
INTRODUCTION
CC5049D Dimensions
CC5049D Dimensions Inches Millimeters
A Saw Height 52 1321
B Saw Length - Min. 57-1/2 1461
C Saw Length - Max. 134 3404
D Handle Extension - Max. 28 711
E Frame Length 47-1/2 1207
F Wheel Base Length 23 584
G Saw Width 37 940
H Rear Frame Width 26 660
I Front Wheels Inside Width 17-1/2 445
J Rear Wheels Outside Width 24-1/4 622
K Inner Flange to Inner Flange Width 32 813
- Blade Raise Height - Max. 23 584
10
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