Diagraph 4000-HMI Manual de usuario
Operations Manual
1 Missouri Research Park Drive • St. Charles, MO 63304 • Service Line 1-800-526-2531
Illinois Tool Works Inc © 2017
4000 Controllers
5765-384
Revision C
4000-HMI
4000-HH
The information contained in this manual
is correct and accurate at the time of its
publication. ITW reserves the right to
change or alter any information or
technical specifications at any time and
without notice.
©2017 Illinois Tool Works Inc.
All rights reserved.
Operations Manual
4000 Controllers
5765-384
Revision C
The 4000 controllers and SMART-IDS, including all components unless otherwise specified, carry a limited warranty.
For all warranty terms and conditions, contact the manufacturer for a complete copy of the Limited Warranty Statement.
Warranty:
4000 Controllers & SMART-IDS
Section 1: Safety ........................................................................................................................................................................................ 6
Section 2: Controller Functions .............................................................................................................................................................. 7
Home Screen .................................................................................................................................................................................. 7
Message Editor ............................................................................................................................................................................... 9
Time and Date Codes ................................................................................................................................................................... 11
Product Counts, Variable Fields, Logos ....................................................................................................................................... 12
Barcodes, Product Setup, & Menu ............................................................................................................................................... 13
Message Info Box ......................................................................................................................................................................... 14
The Apps Screen ........................................................................................................................................................................... 15
Appendix A: Specifications .................................................................................................................................................................... 19
HMI Controller ............................................................................................................................................................................. 19
HH Controller ............................................................................................................................................................................... 20
IJ4000 SMART-IDS ..................................................................................................................................................................... 21
IV4000 SMART-IDS ................................................................................................................................................................... 22
System Interconnect Diagram ...................................................................................................................................................... 23
Appendix B: Theory of Operations ....................................................................................................................................................... 36
Appendix C: File System Backup and Restore .................................................................................................................................... 37
Backup .......................................................................................................................................................................................... 37
Restore .......................................................................................................................................................................................... 37
Appendix D: Configuring a PC to Communicate with a Controller and SMART-IDS .................................................................. 38
Appendix E: Controller and Print Head File Management ............................................................................................................... 39
File Manager ................................................................................................................................................................................. 39
Appendix F: Transferring Logo and Font Files .................................................................................................................................. 40
Appendix G: ijRemote Application and Multiple SMART-IDSs ...................................................................................................... 41
ijRemote Application .................................................................................................................................................................... 41
Operating Multiple SMART-IDSs with One IJ4000 HMI or IJ4000 HH .................................................................................... 42
Appendix H: Updating the HMI & SMART-IDS via USB or Ethernet ............................................................................................ 47
Appendix I: InkJet Demo Software for Windows ............................................................................................................................... 47
Appendix J: Software Interface ............................................................................................................................................................ 47
Appendix K: Language Support ........................................................................................................................................................... 48
Appendix L: Part Numbers ................................................................................................................................................................... 49
IJ4000 System .............................................................................................................................................................................. 49
IV4000 System ............................................................................................................................................................................. 50
Service Parts - High Resolution ................................................................................................................................................... 51
Service Parts - Integrated Valve ................................................................................................................................................... 52
4000 Controllers Section 1: Safety
Controller Operations Manual Rev C 6
Section 1: Safety
Following is a list of safety symbols and their meanings, which are found throughout this manual. Pay attention to these symbols
where they appear in the manual.
Caution or Warning! Denotes possible personal injury and/or damage to the equipment.
Caution or Warning! Denotes possible personal injury and/or equipment damage due to electrical hazard.
NOTE: (Will be followed by a brief comment or explanation.)
ESD protection should be worn when servicing internal printed circuit boards.
After service to the equipment is completed, replace all protective devices such as grounding cables and covers before operating
the equipment.
It is extremely important to:
• Clean up all spills with the appropriate conditioner immediately and dispose of all waste according to local and state regulations.
• Wear safety glasses and protective clothing, including gloves, when handling all inks and conditioners.
• Store inks and conditioners under the recommended conditions found on the SDS (Safety Data Sheet).
!
!
4000 Controllers Section 2: Controller Functions
Controller Operations Manual Rev C 7
Section 2: Controller Functions
Home Screen
Message Window:
• Displays the current print message
• Updated approximately every seven seconds.
• White and/or Beige bars represent the print heads in the
daisy chain and are identified by their respective print head
numbers.
• The Header displays the task number and file name of the
message being printed, if no message is loaded to print,
"None" is displayed.
Task Select Drop-Down:
• Places focus on the selected task and allows the user to tog-
gle between tasks. This allows one to view what is being
printed on either task in the home screen. Additional menu
items will vary from one task to the other, depending on print
technology.
Print / Pause Button:
• Starts and Stops print after an operator response to a confir-
mation dialog.
• If a message is currently printing, pressing the pause button
will discontinue printing after the message finishes printing.
• When paused, Pause button will change to Play button. If the
Play button is pushed, print will resume on the next product
detected.
Message
Window
Pause/Start
Printing Print
Cancel Print
Messages Status
Screen
Setup Screen
Purge Print Heads
Auto Clean
Apps Screen
ijRemote Main Screen
Selected
Task
Product Counts
Additional
Functions
Message
Name
4000 Controllers Section 2: Controller Functions
Controller Operations Manual Rev C 8
Print Button:
• Allows access to the Print dialog box.
• Select the desired message and press the Print button.
The message will print at the next photocell trigger.
Purge Button:
• Fires all jets for a short period of time on
the selected print head.
Status Button:
• Version of controller firmware is located in
the upper right corner.
• Displays Product detect.
• Displays Printing or Paused status.
• Version of controller firmware.
Returns to home screen
Print head status.
Controller Firmware Version.
Press version number to display
detailed version information.
Return to Home Screen
Line speed
Print Status
Product
Detect
Selected Task
Adjusts the amount of
time between Automatic
Cleaning Cycles.
4000 Controllers Section 2: Controller Functions
Controller Operations Manual Rev C 9
Message Editor
Message Button:
• Press the Message button on the Home
Screen to bring up the Message dialog.
• To create a new message press the New
button.
• To edit an existing message, select the
message and then press the Open button.
• Editing a message or creating a new mes-
sage will bring up the message editor.
• To delete a message, select the message
and press the Delete button.
Open
Back
Delete New Message
Message
Message Display Area
Product Side
Quick Save
Product Setup
Menu
Cursor or Field
Coordinates
On-screen
Keyboard
Line
Time Code
Date Code
Count Code
Bar codes (only available on High Resolution print heads)
Variable Field
Zoom
Field Properties
Font Selection
Carton Ruler Cursor
Logo
Delete
Button
Message
Info
Text Field
Field Selection
HIGH RESOLUTION
VALVEJET
4000 Controllers Section 2: Controller Functions
Controller Operations Manual Rev C 10
On-Screen Keyboards & Numeric Keypads
Keyboard Button:
• Edit Screen only: Press once to show the keyboard; press again to hide it.
• All other screens and dialogs: Keypad or keyboard appears when text or numeric input
box is touched.
Layer Select:
• Pressing the Layer Select button cycles through; letters, numbers & symbols, and
extended characters.
Language Select Button:
• Changes keyboard layout to that of the language selected. Changes keyboard layout
only; user interface language does not change.
ESC (Escape):
• Undoes any changes made to any input entry box. If no changes made, hides the key-
pad or keyboard.
• Edit screen full keyboard: always hides the keyboard.
Arrow Keys:
• Moves highlighted fields or the cursor around in the Message Editor.
Tab:
• Switches focus between highlighted fields in the Message Editor.
Backspace:
• Deletes the character to the left of the cursor.
• On the edit screen, deletes a highlighted (red) field.
Ctrl (Control) in Message Editor:
• Amplifies the movement of the arrow keys.
• Press Ctrl-Enter to insert a new line in a text field.
• Can use ctrl-c then ctrl-v to copy and paste fields.
Shift:
• Press Shift once to make the next character upper case.
• Press Shift twice for shift lock. Press Shift again to exit shift lock.
Letters
Numbers & Symbols
Extended Characters
Language Select Button
Layer
Select
Keyboard
Button
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