DEUTSCHMANN AUTOMATION LOCON 7 Manual de usuario

Instruction manual

Electronic cam control

LOCON 7 / LOCON 9

AUDIN Composants & systèmes d'automatisme

Siège :7 bis rue de Tinqueux - 51100 Reims - France -Tel : 03.26.04.20.21 -Fax : 03.26.04.28.20

Agence Nord : 66 rue J.Baptiste Lebas -59910 Bondues -France Tel : 03.20.27.99.84 - Fax : 03.20.27.99.85

Web : http://www.audin.fr - Email : [email protected]

24.5.04 Instruction manual LOCON 7, LOCON 9 V. 10.4 3

Deutschmann Automation GmbH & Co. KG

Foreword

This operating manual provides users and OEM customers with all the information necessary for

the installation and operation of the product described in this manual.

All details contained in this manual have been checked carefully, however, they do not represent

an assurance of product characteristics. No liability can be accepted for errors. DEUTSCHMANN

AUTOMATION reserves the right to carry out alterations to the described products in order to

improve the reliability, function or design thereof. DEUTSCHMANN AUTOMATION only accepts

liability to the extent as described in the terms and conditions of sale and delivery.

sed, copied or distributed in any form whatsoever (print, copy, microfilm or any other process)

without written permission from DEUTSCHMANN AUTOMATION.

Bad Camberg, May 2004

Version 10.4 dated 24.5.04, Art.-No. V3163E

Deutschmann Automation GmbH & Co. KG

4 Instruction manual LOCON 7, LOCON 9 V. 10.4 24.5.04

24.5.04 Instruction manual LOCON 7, LOCON 9 V. 10.4 5

Deutschmann Automation GmbH & Co. KG

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 On this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.3 Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 From the mechanical system to an electronic system . . . . . . . . . . 10

1.3 Deutschmann Automation’s range of products . . . . . . . . . . . . . . 10

2 EMC Directives for products of Deutschmann Automation . . . . . .11

3 Cam control LOCON 7 and LOCON 9 . . . . . . . . . . . . . . . . . 12

3.1 Structure of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2 Pin assignment LOCON 7 and LOCON 9 . . . . . . . . . . . . . . . . . 12

3.3 Display elements LOCON 7 and LOCON 9 . . . . . . . . . . . . . . . . 13

3.4 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5.1 Connecting the supply voltage . . . . . . . . . . . . . . . . . . . . . . . .13

3.5.2 Connecting inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . .13

3.5.3 Connecting the external program selection . . . . . . . . . . . . . . . . .13

3.5.4 Connecting the serial RS232-interface . . . . . . . . . . . . . . . . . . . .14

4 Networking terminals with cam controls and PCs . . . . . . . . . . 15

4.1 RS232 link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2 RS485-connection (DICNET®) - LOCON 9 only . . . . . . . . . . . . . 15

4.3 Cable type for DICNET® . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.3.1 Earthing, shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

4.3.2 Line termination at DICNET® . . . . . . . . . . . . . . . . . . . . . . . .16

4.4 Comparison DICNET® - RS232 . . . . . . . . . . . . . . . . . . . . . 16

4.5 Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.5.1 DICNET link LOCON - TERM . . . . . . . . . . . . . . . . . . . . . . . .17

4.5.2 RS232 link LOCON - TERM . . . . . . . . . . . . . . . . . . . . . . . . .18

4.5.3 DICNET link LOCON - TERM - PC . . . . . . . . . . . . . . . . . . . . .19

4.5.4 Connecting the encoder . . . . . . . . . . . . . . . . . . . . . . . . . . .20

4.5.4.1 SSI-absolute encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.5.4.2 Incremental encoder (A/B-tracks shifted by 90°) . . . . . . . . . . . . . . 20

4.5.4.3 Count-/direction signals . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5 External operating unit TERM 5 . . . . . . . . . . . . . . . . . . . . 21

5.1 Structure of the device . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2 View TERM 5/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.3 Technical dimensional drawings . . . . . . . . . . . . . . . . . . . . . 22

5.3.1 TERM 5 / TERM 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

5.3.2 TERM 5-H / TERM 6-H . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

5.3.3 TERM 5-T / TERM 6-T . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

5.4 Pin assignment TERM 5/6 . . . . . . . . . . . . . . . . . . . . . . . . 25

5.5 Display element TERM 5 . . . . . . . . . . . . . . . . . . . . . . . . . 25

Deutschmann Automation GmbH & Co. KG

6 Instruction manual LOCON 7, LOCON 9 V. 10.4 24.5.04

6 External display unit TERM 4 . . . . . . . . . . . . . . . . . . . . . . 26

6.1 Assembly of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.2 Dimensional drawing TERM 4 . . . . . . . . . . . . . . . . . . . . . . 26

6.3 Technical dimensional drawing . . . . . . . . . . . . . . . . . . . . . . 27

6.3.1 TERM 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.4 Pin assignment TERM 4 . . . . . . . . . . . . . . . . . . . . . . . . . 27

7 Programming LOCON 7 and LOCON 9 . . . . . . . . . . . . . . . . . 28

7.1 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.1.1 Backup on PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.2 Program structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.3 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.4 Zero offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.4.1 Reading out the actual zero offset . . . . . . . . . . . . . . . . . . . . . 31

7.4.2 Programming the zero offset . . . . . . . . . . . . . . . . . . . . . . . . 31

7.5 Displaying the active program . . . . . . . . . . . . . . . . . . . . . . 31

7.6 Changing the active program . . . . . . . . . . . . . . . . . . . . . . . 32

7.6.1 External program selection via plug connector . . . . . . . . . . . . . . . 32

7.7 Selecting the output number . . . . . . . . . . . . . . . . . . . . . . . 32

7.8 Displaying existing cams . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.9 Changing existing cams . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.10 Deleting existing cams . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.11 New programming of cams . . . . . . . . . . . . . . . . . . . . . . . . 33

7.12 Teach-in programming . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7.13 Shifting all cams on one output . . . . . . . . . . . . . . . . . . . . . . 34

7.14 Idle time compensation (LOCON 9 only) . . . . . . . . . . . . . . . . . 34

7.14.1 Program-dependent idle times . . . . . . . . . . . . . . . . . . . . . . . 35

7.14.2 Programming or changing idle times . . . . . . . . . . . . . . . . . . . . 35

7.15 Clear all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7.16 Inverting the rotational direction of the absolute encoder . . . . . . . . . 35

8 Initialization of encoder resolution, counting area, DICNET-ID . . . . 37

8.1 Parameter’s set in factory . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.2 Initialization via TERM 24 . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.3 Initialization via TERM 32 . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.4 Initialization via PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

9 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9.1 Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

10.1 Technical data LOCON 7 . . . . . . . . . . . . . . . . . . . . . . . . . 39

10.2 Technische Daten LOCON 9 . . . . . . . . . . . . . . . . . . . . . . . 40

10.3 Technical data TERM 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 41

24.5.04 Instruction manual LOCON 7, LOCON 9 V. 10.4 7

Deutschmann Automation GmbH & Co. KG

10.4 Technical data TERM 5/6 . . . . . . . . . . . . . . . . . . . . . . . . . 42

10.5 Specification of the input levels . . . . . . . . . . . . . . . . . . . . . . 42

10.6 Conversion formula rev/min <--> Cycle time . . . . . . . . . . . . . . . 42

11 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

11.1 Error number 1..19 (irrecoverable error) . . . . . . . . . . . . . . . . . 43

11.2 Error number 20..99 (warning) . . . . . . . . . . . . . . . . . . . . . . 43

11.3 Error number 100..199 (serious error) . . . . . . . . . . . . . . . . . . 45

11.4 Error number 200-299 . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

12 Communication interface . . . . . . . . . . . . . . . . . . . . . . . . 47

13 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

13.1 Returning a unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

13.2 Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

14 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

14.1 Description and connection of the DICNET®-Adapter . . . . . . . . . . 49

14.1.1 DICNET®-Adapter DICADAP 3 . . . . . . . . . . . . . . . . . . . . . . .49

Deutschmann Automation GmbH & Co. KG

8 Instruction manual LOCON 7, LOCON 9 V. 10.4 24.5.04

24.5.04 Instruction manual LOCON 7, LOCON 9 V. 10.4 9

Deutschmann Automation GmbH & Co. KG Introduction

1 Introduction

1.1 On this manual

This manual documents installation, functions and operation of the Deutschmann unit specified

on the cover sheet and in the header.

1.1.1 Symbols

Particularly important text sections can be seen from the adjacent pictogram.

You should always follow this information since, otherwise, this could result in mal-

functions or operating errors.

1.1.2 Concepts

The expressions ‘LOCON’ and ’TERM’ are frequently used throughout this manual with no fur-

ther model specifications. In such cases, the information applies to the entire model series.

1.1.3 Suggestions

We are always pleased to receive suggestions and wishes etc. and endeavour to allow for these.

It is also helpful if you bring our attention to any errors.

Introduction Deutschmann Automation GmbH & Co. KG

10 Instruction manual LOCON 7, LOCON 9 V. 10.4 24.5.04

1.2 From the mechanical system to an electronic system

The purpose of electronic programming limit switches is not only to take the place of mechanical

controllers but to render their function more precise and simpler, to provide a universal range of

application and to reduce wear.

The mechanical cam control actuates a switch over sections of a circle, and this switch is closed

over the length of this section. Such a section is defined as a "cam".

Each switch represents one output. Several circuits arranged in parallel produce the number of

outputs.

Picture 1: Mechanical cam control

This basic principle has been adopted from the mechanical cam controls. A cam is programmed

for an output by entering a switch-on point and a switch-off point. The output is switched on

between these points.

Thanks to twenty years of experience, consistent further development and the use of ultra-mod-

ern technology, DEUTSCHMANN AUTOMATION has now become one of the leading suppliers

of electronic cam controls.

1.3 Deutschmann Automation’s range of products

See our homepage at http://www.deutschmann.de.

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Controladores de DEUTSCHMANN AUTOMATION

DEUTSCHMANN AUTOMATION

DEUTSCHMANN AUTOMATION ROTARNOCK 100 Manual de usuario

DEUTSCHMANN AUTOMATION

DEUTSCHMANN AUTOMATION LOCON 100 Manual de usuario

DEUTSCHMANN AUTOMATION

DEUTSCHMANN AUTOMATION LOCON 15 Series Manual de usuario

Manuales populares de Controladores de otras marcas

Digiplex

Digiplex DGP-848 Instrucciones de funcionamiento

YASKAWA

YASKAWA SGM series Manual de usuario

Sinope

Sinope Calypso RM3500ZB Manual de usuario

Isimet

Isimet DLA Series Style 2 Manual de instalación

LSIS

LSIS sv-ip5a Manual de usuario

Rockwell Automation

Rockwell Automation 1769-L31 Manual de usuario

Airflow

Airflow Uno hab Manual de usuario

ABB

ABB ACS580-01 drives Manual de usuario

Panasonic

Panasonic GM1 Series Manual de usuario

Emerson

Emerson SW93 Manual de usuario

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manual de usuario

Panasonic

Panasonic FP? Positioning Unit RTEX Manual de usuario

Samson

Samson Type 5824 Manual de servicio

Alpha IP

Alpha IP MIOB 21001 Manual de usuario

Siemens

Siemens OpenAir GMA 1 Series Manual de usuario

Surecom

Surecom SR-629 Manual de usuario

Fishman

Fishman TriplePlay Manual de usuario

Regulus

Regulus SRS1 T Manual de usuario