Desoutter KA11120A5F Manual de usuario

www.desouttertools.com

Part no

Issue no

Series no

Date

Page

Desoutter - ZAC de la Lorie - 38 rue Bobby Sands

BP 10273 - 44818 Saint-Herblain Cedex - France

6159946380

09/2008

1 / 48

Attention - Warning - Cuidado - Achtung - Attenzione

Atenção - Opgelet - Huomio - Obs! - Advarsel - Advarsel - Προσοχή

To reduce the risk of injury, before using or servicing tool, read and understand the

following information as well as separately provided safety instructions (Item number:

6159947180/354393). The features and descriptions of our products are subject to change

without prior notice.

Page 9

Page 39

Avant toute utilisation ou intervention sur l’outil, veillez à ce que les informations suivantes

ainsi que les instructions fournies dans le guide de sécurité (Code article : 6159947180/

354393) aient été lues, comprises et respectées. Les caractéristiques et descriptifs de nos

produits sont susceptibles d'évolution sans préavis de notre part.

Page 11

Page 39

Antes de utilizar la herramienta o intervenir sobre ella, asegúrese de que la información

que figura a continuación, así como las instrucciones que aparecen en la guía de

seguridad (Código artículo: 6159947180/354393) han sido leídas, entendidas y

respetadas. Las carasterísticas y descripción de nuestros productos pueden evolucionar

sin previo aviso por parte nuestra.

Página 13

Página 39

Werkzeuge erst benutzen, wenn die nachstehenden Hinweise und die Regeln des

Sicherheitsleitfaden (Artikel-Nr. 6159947180/354393) gelesen und verstanden wurden.

Die Eigenschaften und Beschreibungen unserer Produkte sind der Weiterentwicklung

unterworfen und bedürfen keiner vorherigen Benachrichtigung unsererseits.

Seite 15

Seite 39

Prima di qualsiasi utilizzazione o intervento sull’attrezzo, verificate che le informazioni che

seguono e le istruzioni contenute nella guida di sicurezza (Codice articolo: 6159947180/

354393) siano state lette, comprese e rispettate. Le caratteristiche e le descrizioni dei

nostri prodotti sono soggette a cambiamenti senza preavviso da parte nostra.

Pagina 17

Pagina 40

Antes de utilizar ou intervir na ferramenta, leia atentamente e respeite as informações

seguintes assim como as instruções fornecidas no manual de segurança (Código artigo:

6159947180/354393). As características e descrições dos nossos produtos estão sujeitas

a evoluções sem aviso prévio.

Pág. 19

Pág. 40

Lue huolellisesti seuraavat ohjeet samoin kuin turvallisuusohjeet (Tuotekoodi :

6159947180/354393) ennen työkalun käyttöönottoa. Tämän laitteen ominaisuudet ja

selostus voivat muuttua ilman erillistä huomautusta.

Sivu 21

Sivu 40

Läs noga igenom dessa säkerhetsinstruktioner liksom anvisningarna i säkerhetsguiden

(Artikelkod: 6159947180/354393) innan du börjar använda verktyget. Egenskaperna hos

och beskrivningen av våra produkter kan undergå förändringar utan föregående

meddelande från vår sida.

Sida 23

Sida 40

Før enhver bruk eller reparasjon av verktøyet skal de følgende instruksjonene og

forskriftene i sikkerhetsheftet (artikkelnummer: 6159947180/354393) leses nøye.

Spesifikasjonene og beskrivelsene av våre produkter kan endres uten at vi informerer

spesielt om dette.

Side 25

Side 41

KA11120A5F - KA11120A4D - KA11120-9

KA11120B5F - KA11135C4F

Attention - Warning - Cuidado - Achtung - Attenzione

Atenção - Opgelet - Huomio - Obs! - Advarsel - Advarsel - Προσοχή

Læs omhyggeligt, forstå og overhold disse instruktioner samt sikkerhedsforskrifterne

(Varenummer: 6159947180/354393), inden værktøjet tages i brug eller repareres. Vi

forbeholder os ret til uden varsel at ændre egenskaberne for og beskrivelserne af vore

produkter.

Side 27

Side 41

Voor gebruik of demontage van het gereedschap altijd eerst zekerstellen dat de

navolgende informatie evenals de geleverde veiligheidsinstructies (Code artikel:

6159947180/354393) gelezen, begrepen en in acht genomen zijn. De eigenschappen en

omschrijvingen van onze producten kunnen zonder voorafgaande kennisgeving

onzerzijds ontwikkelingen ondergaan.

Blz 29

Blz 41

Πριν από οποιαδήποτε χρήση ήεπέμβαση στο εργαλείο, διαβάστε προσεκτικά,

κατανοήστε και τηρήστε τις παρακάτω πληροφορίες, καθώς και τις οδηγίες που

περιλαμβάνονται στο εγχειρίδιο ασφαλείας (Κωδικός προϊόντος: 6159947180/354393). Τα

χαρακτηριστικά και οι περιγραφές των προϊόντων μας μπορούν να τροποποιούνται χωρίς

προηγούμενη ειδοποίηση.

Σελίδα 31

Σελίδα 41

Part no 6159946380

Issue no 07

Series no B

Date 09/2008

Page 3 / 48

KA11120A5F - KA11120A4D - KA11120-9

KA11120B5F - KA11135C4F

23 22

21 2019 18

36 /28

22 /28

41 /34

8/34

1/18

35 /34

30 N.m

2 N.m

60 N.m

100 N.m

40 N.m

"Loctite 243"

Graisse / Grease

Schmiermittel / Grasa

KA11120B5F

5/8"-11f

KA11120A5F

KA11120A4D

M14x2

KA11120-9

KA11135C4F

3/8"-24f

KA111XXXX

XXXXXX RPM

XX XXX

6,2 bar

90 psig

101

102

100

15 14

H maxi 10,7

H mini 9,5

Tightening direction Kiristyssuunta

Sens de serrage Åtdragningsriktning

Sentido de apriete Tilstrammingsretning

Anziehrichtung Tilspændingsretning

Senso di serraggio Schroefrichting

Sentido de aperto Φορά σύσφιξης

KA11120A..

KA11120B5F

KA11120-9

KA11135C4F

rpm 12 000 13 500

W (hp) 1 100 (1.5) 1 100 (1.5)

Part no 6159946380

Issue no 07

Series no B

Date 09/2008

Page 4 / 48

KA11120A5F - KA11120A4D - KA11120-9

KA11120B5F - KA11135C4F

Item New part no Qty Specifics parts Description Désignation

Rep Réf. standard Qté Pièces spécifiques

1 746.64 1 Adapter 3/8" Raccord d'admission

2 574.198 1 Silencer Silencieux

3 643.75 1 Spacer Rondelle de calage

4 658.164 1 O ring Joint torique

5 681.99 1 Spring Ressort de clapet

6 155.13 1 Valve Clapet anti-bruit

7 225.36 1 Cover Coiffe AR

8 720.37 1 Nut Ecrou de serrage

9 225.35 1 Cover Coiffe AV

10 430.24 1 Tube inlet Tube d'admission

11 681.83 1 Spring Ressort de rappel

12 770.02 1 Ball Bille

13 527.14 1 Thruster guide Guide de poussoir

14 312.87 1 Throttle valve Poussoir (15)

15 658.198 1 O ring Joint torique

16 321.154 1 Safety lever Levier

17 637.145 1 Roll pin Goupille

18 307.144 1 Cover Chapeau (19-20-21)

19 321.158 1 Seat Siège de bille

20 655.17 1 Seat Joint de compression

21 321.164 1 Regulating case Boitier de régulation

22 457.20 1 KA11120 Governor 19K Régulateur 19K

22 457.41 1 KA11135C4F Governor 21K Régulateur 21K

23 6157581260 1 Ball bearing Roulement

24 656.148 1 Gasket Joint

25 422.147 1 Rear plate Joue AR (26)

26 637.148 2 Roll pin Goupille

27 434.54 3 Blade Palette

28 426.85 1 Rotor Rotor

29 400.132 1 Cylinder Cylindre

30 420.133 1 Front plate Joue AV (26)

31 660.53 1 Spacer Bague de joue

32 657.96 1 O ring Joint torique

33 758.95 1 Ball bearing Roulement

34 6153962330 1 Housing Carter

35 619.33 1 Screw Vis

36 399.480 1 Gears Couple conique (37)

37 396.001 1 Grease Graisse

38 605.86 1 Nut Ecrou

Part no 6159946380

Issue no 07

Series no B

Date 09/2008

Page 5 / 48

KA11120A5F - KA11120A4D - KA11120-9

KA11120B5F - KA11135C4F

39 557.101 1 Deflector Déflecteur

40 758.120 1 Ball bearing Roulement

41 673.98 1 Cover housing Bouchon

42 501.88 1 KA11120B5F Shaft-end 5/8" Arbre 5/8"

43 501.87 1 KA11120A5F /

KA11120A4D

Shaft M14 Arbre M14

44 501.85 1 KA11135C4F Shaft-end 3/8" Arbre 3/8"

45 501.94 1 KA11120-9 Collet holder Arbre porte-pince

46 607.144 1 KA11120-9 Nut-collet Ecrou de pince

47 6156582270 1 O ring Joint torique

48 758.94 1 Ball bearing Roulement

100 6158726840 1 Warning guard label Etiquette protecteur

101 6158726110 1 Warning instruction Etiquette instructions

102 6158726900 1 Warning wheel speed

label

Etiquette vitesse

meuleuse

Item New part no Qty Specifics parts Description Désignation

Rep Réf. standard Qté Pièces spécifiques

Part no 6159946380

Issue no 07

Series no B

Date 09/2008

Page 6 / 48

KA11120A5F - KA11120A4D - KA11120-9

KA11120B5F - KA11135C4F

Accessories included Accessoires livrés Accesorios suministrados

Mitgeliefertes Zubehör Accessori forniti Acessórios fornecidos

Varusteet Levererade tillbehör Tilbehør som følger med

Leveret tilbehør Geleverde accessoires Παρεχόμενα εξαρτήματα

Item New part no. Qty Description Désignation

Rep Réf. standard Qté

50 6155760380 1 Side handle Poignée latérale

51 6157040270 1 3/8" air hose nipple for 1/2"

ID hose

Busette 3/8" pour tuyau Ø int.

13 mm

52 6158734150 1 Hose clamp Collier

53 6158751130 1 Exhaust hose L=60" Gaine d’échappement L=1,5 m

Ø5" (Ø1127mm) Depressed center wheels, cut-off wheels and flap wheels

Meule à moyeu déporté, disque à tronçonner et disque à lamelles

KA11120-9 Item New part no. Qty Description Désignation

Rep Réf. standard Qté

47 6155260630 1 Serie 200 resilient collet Ø

1/4"

Pince élastique série 200 Ø

5,55 à 6,35 mm

54 6158010050 1 Flat wrench 14mm Clé plate 14 mm

55 6158010760 1 Flat wrench 3/4" Clé plate 19 mm

Ø5" (Ø1127mm) Depressed center wheels, cut-off wheels and flap wheels

Meule à moyeu déporté, disque à tronçonner et disque à lamelles

KA11120A5F Item New part no. Qty Description Désignation

Rep Réf. standard Qté

396.071 1 Complete kit (70-71-72-73-

74-75-76-77-78)

Kit complet (70-71-72-73-74-75-76-

77-78)

69 656.157 1 Gasket Joint papier

70 6155041420 1 Wheel guard 5" (69) Protecteur Ø 127 mm (69)

71 645.142 3 Washer Rondelle

72 616.99 3 Screw Vis

73 6155031340 1 Rear flange Flasque AR

74 6155020660 1 Front flange Flasque AV

75 6156140760 1 Safety screw Vis de sécurité

76 6158010790 1 Flat wrench 11/16" Clé plate de 17 mm

Type 27-41 & 42 wheels

Meule type 27-41 et 42

77 6158020100 1 Pin wrench 1-3/8" Clé à ergots entraxe 35 mm

78 6158020570 1 Hex. key 1/4" Clé hex. 6,35 mm s/plats

47 54 55

Part no 6159946380

Issue no 07

Series no B

Date 09/2008

Page 7 / 48

KA11120A5F - KA11120A4D - KA11120-9

KA11120B5F - KA11135C4F

Ø5" (Ø1127mm) Depressed center wheels, cut-off wheels and flap wheels

Meule à moyeu déporté, disque à tronçonner et disque à lamelles

KA11120B5F Item New part no. Qty Description Désignation

Rep Réf. standard Qté

396.114 Complete kit Kit complet (70-71-72-75-76-77-78-79-80)

69 656.157 1 Gasket Joint papier

70 6155041420 1 Wheel guard 5" (69) Protecteur Ø 127 mm (69)

71 645.142 3 Washer Rondelle

72 616.99 3 Screw CHc Vis CHc

75 6156140760 1 Safety screw Vis de sécurité

76 615 8010790 1 Flat wrench 11/16" Clé plate de 17 mm

77 615 8020100 1 Pin wrench 1/3-8" Clé à ergots entraxe de 35 mm

78 615 8020570 1 Hex. key 1/4" Clé hex. 6,35 mm s/plats

Type 27-41 & 42 wheels

Meule type 27-41 et 42

79 615 5031410 1 Rear flange Flasque AR

80 615 5020670 1 Front flange Flasque AV

Ø4" (Ø1100mm) Depressed center wheels, cut-off wheels and flap wheels

Meule à moyeu déporté, disque à tronçonner et disque à lamelles

KA11135C4F Item New part no. Qty Description Désignation

Rep Réf. standard Qté

399.482 Complete kit Kit complet (71-72-81-82-83-84)

69 656.157 1 Gasket Joint papier

71 645.142 3 Washer Rondelle

72 616.99 3 Screw Vis

81 6155041430 3 Wheel guard 4" (69) Protecteur Ø 100 mm (69)

82 6156065150 1 Flange Flasque

83 6158010320 1 Flat wrench 11/16" Clé plate de 17 mm

84 6158020080 1 Pin wrench Clé à ergots entraxe 20-3 mm

Type 27-41 & 42 wheels

Meule type 27-41 et 42

88 6155035150 1 Rear flange Flasque AR

89 6158025120 1 Flat wrench 5/8" Clé plate de 16 mm

Ø4" (Ø1100mm) Diamond disc / Disque diamanté

KA11120A4D Item New part no. Qty Description Désignation

Rep Réf. standard Qté

396.074 1 Complete kit Kit complet (71-72-73-74-77-85-86-87)

69 656.157 1 Gasket Joint papier

71 645.142 3 Washer Rondelle

72 616.99 3 Screw Vis

73 6155031340 1 Rear flange Flasque AR

74 6155020660 1 Front flange Flasque AV

77 6158020100 1 Pin wrench 1-3/8" Clé à ergots entraxe 35 mm

85 6153960760 1 Wheel guard Protecteur complet (69)

86 6156430740 1 Spacer Entretoise

87 6158020610 1 Hex. key 5/16" Clé hex. 5/16"

8889

Part no 6159946380

Issue no 07

Series no B

Date 09/2008

Page 8 / 48

KA11120A5F - KA11120A4D - KA11120-9

KA11120B5F - KA11135C4F

Optional accessories Accessoires en option Accesorios opcionales

Optionales Zubehör Accessori in opzione Acessórios em opção

Lisävarusteet Tillbehör som tillval Tilbehør som ekstrautstyr

Ekstra tilbehør Optionele accessoires Προαιρετικά εξαρτήματα

Item New part no. Qty Description Désignation

Rep Réf. standard Qté

56 6153961660 1 Silencer kit Kit silencieux

57 6158751160 1 Exhaust hose L=30" Gaine d’échappement toilée

L=0,75 m

58 6155760660 1 Vibration-damping side

handle

Poignée latérale antivibratile

59 6155704120 1 Thermal insulating sleeve Manchon d’isolation

60 6158040640 1 Inlet hose assembly L=67" Tuyau d’admission complet

L=1,7 m

61 6159901490 1 Grease gun includes 0.8 oz Pompe à graisse (avec 24 g de

graisse)

6159901480 1 Grease for bevel gear

(2.2lb)

Graisse pour couple conique

(1 kg)

KA11120-9 Rep Réf. standard Qté

Item New part no. Qty Description Désignation

47 6155260610 1 Serie 200 resilient collet Ø

1/8" (2.4 to 3.2mm)

Pince élastique série 200 Ø 2,4

à 3,2 mm

47 6155260620 1 Serie 200 resilient collet Ø

5.2 to 6mm)

Pince élastique série 200 Ø 5,2

à 6 mm

47 6155260640 1 Serie 200 resilient collet Ø

7.2 to 8mm)

Pince élastique série 200 Ø 7,2

à 8 mm

47 6155260650 1 Serie 200 resilient collet Ø

3/8" (8.7 to 9.5mm)

Pince élastique série 200 Ø 8,7

à 9,5 mm

Dust extraction system / Système d’aspiration de poussières

Ø5" (Ø127mm) For grinding metallic materials / Pour meulage de matériels métalliques

KA11120A5F

KA11120B5F

Item New part no. Qty Description Désignation

Rep Réf. standard Qté

A 6153960090 1 Suction cap Capot d’aspiration

61 59

KA11120A5F - KA11120A4D - KA11120-9

KA11120B5F - KA11135C4F

Part no 6159946380

Issue no 07

Series no B

Date 09/2008

Page 9 / 48

12 3

INSTRUCTIONS

This product is designed for removing

material using abrasives. No other use

permitted. For professional use only. Before

servicing the power tool, the supply of compressed

air must be disconnected or shut off.

When disposing of components, lubricants,

etc., ensure that the relevant safety

procedures are carried out.

The tool is designed for a working pressure of

6.3 bar (90 psig). The compressed air must

be clean. The installation of a filter is

recommended. For maximum efficiency and

performance, comply with the specification of the

air hose (antistatic hose). (Refer to figure no.1 for

compressed air connection)

To obtain maximum efficiency from the

pneumatic tool, preserve its features and

avoid repeated repairs, a routine inspection and

repair programme are recommended at least every

500 hours, the intervals between the various

inspections depending on the amount of exertion

on the power tool.

For dust extraction, please contact your local

sales.

Risk of icing

Ice can cause continued running after the

start lever has been released. Always use a dry air

supply to avoid the risk of icing.

Check the free speed of the tool at regular

intervals and after each operation or

maintenance task. Remove the abrasive to check

the speed. The maximum allowed speed shown on

the tool must not be exceeded and the vibration

level must not be excessive.

This tool is fitted with blades which can

operate without lubricated air. However, a

small amount of oil allows the tool to provide

full power and lengthens its life.The use of dry air

with no trace of oil may reduce the life of blades.

copying of the contents or part thereof is prohibited.

This applies in particular to trademarks, model

denominations, part numbers and drawings. Use

only authorized parts. Any damage or malfunction

caused by the use of unauthorised parts is not

covered by Warranty or Product Liability.

ømini mm = 13 (1/2”)

7mmax.

12 3

KA11120A5F - KA11120A4D - KA11120-9

KA11120B5F - KA11135C4F

Part no 6159946380

Issue no 07

Series no B

Date 09/2008

Page 10 / 48

DISASSEMBLY AND REASSEMBLY INSTRUCTIONS

Disconnect the machine from the

compressed air supply. Remove all

accessories and support handle.

Extract the rear cap assembly.

Disassembling the turbine

- Remove the turbine from the housing (34).

- Unscrew the speed governor (22).

Left thread (see figure 2).

Disassemble the turbine (see figure 3).

CLAMP THE ROTOR SLIGHTLY IN A VICE

FITTED WITH LEAD JAWS to unscrew the pinion.

Angle head assembly

Lubricate the shaft gear (1/2 amount

approximately), and proceed to re-assembly. Apply

a small quantity of "Loctite 243" every 120° on the

plug (41) before tightening it to a torque of 60 N.m.

Reassembling the turbine

Proceed in reverse order with respect to

disassembly.

Be careful with the direction for assembling

the blades.

Apply a small quantity of "Loctite 243" on the thread

of the governor (22) before tightening it to a torque

of 2 N.m. Lubricate the pinion with the grease left.

Rear cap

360° adjustable lever.

When re-assembling, position the lugs of the cap

(9) on each side of the identification plate supports.

Tighten the nut (8) to a torque of 100 N.m.

Lubricating the bevel gear. Amount of

grease: 3.5gr. Recommended grease:

615 990149 0 (Qty: 24gr) or 615 990148 0

(Qty: 1Kg). The use of any other lubricant, in any

other amount, will shorten the life and impair the

operation of angle pinions.

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