Demon Tempest 1 Manual de usuario

Page

Tempest 1

Tempest 3

Tempest 4

Cabinet Washer

A Declaraon of Conformity

(E.H.S.R.)

We, Demon Internaonal Limited of Abbots Close, Lee Mill Industrial Estate,

Ivybridge, Devon PL21 9GA declare that this machine must be operated in

accordance with the operaon and safety instrucons as supplied with this

machine.

This machine is manufactured in accordance with the following standards

and recommendaons.

HSE PVB PM29 – BS5415 Part 1 – BS5415 Secon 2.4 1986

This instrucon manual is relevant only to the following machine and will

not be kept updated unless specically requested by the customer. However,

any changes to the operang procedure or changes which might aect the

safety of this machine will be noed to the registered owner of this ma-

chine only.

Machine Type

Serial Number

Working Pressure

Date of Supply

Operaons Manual

Demon Tempest Range

Page 2

Manual Contents

Page 3 Technical Specicaons

Page 6 Preparaon & Operaon

Page 11 Fault Finder

Page 16 General Arrangement of Machines

Page 20 Fuel Tank Arrangement

Page 21 Machine Wiring

Page 37 Machine Pumps

Page 42 Machine Unloader

Page 44 Machine Lance & Hoses

Page 3

Tempest 1 / Auto / Cabinet Washer 240V ( Blue Cable)

Pump XT11.14 Boiler

Pump pressure 100 bar 1500psi Fuel type Kerosene/gas oil/derv

Flow rate 111pm 2.45gpm Pressure 7 bar 110psi

Max by-pass seng 110 bar 1650psi Nozzle 1.5 US galls

Min pressure seng 50 bar 750psi Nozzle make Monarch 60°R or AR

Danfoss 60° S

H.P nozzle 2504 Electrode gap 6mm ± 1mm

Motor power 2.2KW(MTR00100) Ignion Transformer 70 Was

Pump oil 10W40 Fuel pump 50 Was

Unloader valve VRZ TSS ARGM3 Fan motor 75 Was

Noise Fuse001 1 amp semi delay 20mm glass

Valve Kit ARKIT1864 Oil Seal Kit ARKIT1872

Seal Kit ARKIT1874 Piston Kit ARKIT2629

Generator size required 6KVA

Tempest 3 / Auto 110V (Yellow Cable)

Pump XT11.14 Boiler

Pump pressure 100 bar 1500psi Fuel type Kerosene/gas oil/derv

Flow rate 11 lpm 2.45gpm Pressure 7 bar 100psi

Max by-pass seng 110 bar 1650psi Nozzle 1.5 US galls

Min pressure seng 50 bar 750psi Nozzle make Monarch 60°R or AR

Danfoss 60° S

H.P nozzle 2504 Electrode gap 6mm ± 1mm

Motor power 2.2KW(MTR00301) Ignion Transformer 70 Was

Pump oil 10W40 Fuel pump 50 Was

Unloader valve VRZ TSS ARGM3 Fan motor 75 Was

Noise Fuse002 3 amp semi delay 20mm glass

Valve Kit ARKIT1864 Oil Seal Kit ARKIT1872

Water Seal Kit ARKIT1874 Piston Seal Kit ARKIT2629

Generator size required 8KVA

Tempest 4 / Auto /Cabinet Washer 415V (Black Cable)

Pump RK15.20H Boiler

Pump pressure 200bar 2900psi Fuel Type kerosene/gas oil/ derv

Flow rate 151pm Pressure 7 Bar 110psi

Max by-pass seng 200bar 2900psi Nozzle 1.75 US galls

Min pressure seng 50bar 750psi Nozzle make Monarch 600R or AR

Danfoss 600 S

H P Nozzle 2504 Electrode gap 6mm + 1mm

Motor power 7.5KW(MTR00220) Ignion Transformer 70was

Pump oil 10W40 Fuel pump 50was

Unloader Valve VRZ TSS ARGM3 Fan Motor 75was

Noise Fuse001 1amp semi delay 20mm glass

Valve Kit ARKIT1828 Water Seal Kit ARKIT1857

Oil Seal Kit ARKIT1856 Piston ARKIT2757

Tempest Cabinets ed with low water and low fuel cut out sensors

Technical Specicaons

Page 4

Service Part Numbers for Tempest 1 & 3

ARKIT1874 Seal Kit

ARKIT2812 Seals for Unloader

ARKIT1864 Valve Kit

AR1271160 Pistons

AR1980200 Unloader Seat

DB000010 Fuel Nozzle

DB000110 Electrodes

DB00250 Fuel Filter

N26001/25045 Nozzle

DEM10115 Detergent Pipe

AR1320351 Piston Guides

Tempest 4 Service Kit

ARKIT1857 Seal Kit

ARKIT2611 Valves

AR1560320 Pistons

AR1560051 Valve Tube

ARKIT1828 H P Valves

DB000015 Fuel Nozzle

DB000110 Electrodes

DB00250 Fuel Filter

N26001/2505 Nozzle

DEM10115 Detergent Pipe

AR1380090 Seal Carriers

Page 5

DAILY CHECK THE FOLLOWING

a. Oil level - top up as required.

b. Fuel tank - top up as required.

c. All hose unions for leaks- replace O rings if leaking.

d. Hose condion - cuts etc.

e. Electrical led and plug—damaged etc

EVERY 500 HOURS OR SIX MONTHS (WHICHEVER COMES FIRST)

a. Drain and replace pump oil.

b. Drain and rell fuel tank.

c. Clean and reset electrodes.

d. Replace fuel lter.

e. Clean water lter.

f. Replace high pressure nozzle.

g. Replace fuel nozzle.

h. Descale water system. (hard water areas only)

EVERY 1000 HOURS OR 12 MONTHS (WHICHEVER COMES FIRST)

a. Complete 500 hour service.

b. Replace pump seals.

c. Replace oil seals.

d. Check oat level.

e. Replace chemical pipes.

f. Check unloading pressure and safety valve pressure and adjust.

g. Replace fuel nozzle and set fuel pressure.

h. Check ow switch and adjust if necessary.

i. Check electrical connecons for ghtness.

The above service schedules are intended as a guide only, actual service mes

and replacements parts required will vary according to the area and the usage

of the machine.

Minimum Service Schedules

Page 6

a. Connect hose to water inlet connector and turn on.

b. Connect high pressure hose to connector.

c. Connect lance to hose.

d. Connect plug to suitable RCD protected supply and turn on.

e. Top up fuel levels and check oil levels in pump and engine.

f. If chemical is to be used place lter in drum of chemical and open valve. If not

make sure valve is closed.

OPERATION TO START MACHINE

a. Push blue switch once to start the engine.

b. Pull trigger unl operang pressure is reached.

c. Push red switch once, burner will then operate.

d. Burner will then ignite once trigger is pulled.

E. Leaving the pressure washer on by-pass for prolonged periods without operang the

Lance will cause the water in the pump to heat up, this heat build up may damage the

Seals and valves in the pump.

OPERATION TO STOP MACHINE

a. Close the chemical valve if opened.

b. Switch to cold by pressing red buon once and run the machine unl the water

turns cold.

c. Switch o by pressing blue buon once.

d. Pull trigger to release excess pressure and disconnect from machine.

e. If the machine is to be stored, drain water system and top up the fuel and oil levels.

Demon do not recommend the use of an extension lead using an extension lead will result

in switch failure or motor damage.. Warranty claims for damaged switches and motors

used on extension leads will not be allowed.

IF IN DOUBT ASK - OUR ADVICE IS FREE

Preparaon

Page 7

I. Under the terms of the Health & Safety at Work Act and for the operators protecon a

Residual Current Device (R.C.D) or Earth Leakage Trip MUST be used with this machine.

ii Water at high pressure is dangerous and can cause serious injury. This machine is to be

used with great cauon.

a. NEVER point the high pressure spray jet at any person, animal, glass or any other material

which may shaer.

b. PREVENT any over-spray from injuring other people or damaging property.

c. DO NOT even try to use a pressure washer on machinery or electrical equipment that is con-

nected in any way to the mains supply. (all switches in the o posion, pull out all plugs and

if possible remove fuses). Cover or seal electric motors and ngs to prevent entry of water.

d. ALWAYS when using machine:-

- wear safety goggles and helmet or helmet with a visor.

- wear waterproof clothing and gloves.

- take parcular care with detergents and chemicals.

e. NEVER aempt to disconnect any hose with pressure in it or allow the hose to be aened

or kinked.

f. DO NOT use a high pressure hose from a ladder. Use a plaorm tower or proper scaolding.

g. CHECK that your supply voltage agrees with that shown on the machine.

h. Extenon leads are not recommended for use with this equipment. Fit extenon hoses or

contact the service department.

i. Where a cable is found to be damaged, the power must be switched o and the plug re-

moved before aempng to remove the equipment.

j. ALWAYS disconnect the hoses when the machine is not in operaon and protect the machine

from frost and cold winds.

k. ALWAYS use the machine in a well venlated area.

CAUTION - if using chemicals some brands will adversely aect the brass components ed to this

machine. If in doubt please telephone our technical department for advice.

Safety

Page 8

The Tempest Cabinet washer is simple to install, there are four holes in the feet for bolng to a solid sur-

face such as a concrete plinth and a 10 mm masonry drill can be drilled to a depth to suit either raw bolts

or sleeve anchors. The water supply is via a standard hose pipe to a tap and there is a stepped nipple to

suit 13 mm and 19 mm pipe.

Electricity supply must be wired by a competent electrician and we recommend the supply is wired using

armoured cable with an isolator nearby. If a separate supply is required for the frost protecon system

then this must be installed upstream of the isolator so the heater will work even if the mains supply is

turned o. A fused spur is ideal for this applicaon.

230V model – needs a D20 MCB on your distribuon panel

415V model – needs a D20 triple MCB on your distribuon panel

Both models – separate feed for frost protecon 5 amp fused spur

Prolonged periods of cold weather

In prolonged periods of cold weather we advise turning the water o and running the machine unl it is

empty then disconnect all hoses and isolate from the mains power but leaving the frost protecon circuit

live to give some heat inside the cabinet.

Tempest Cabinet Installaon Instrucons

Page 9

Page 10

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