Deger MultiWinch KL300 Manual de usuario

De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS,

Tel. +31 174 292089, Email: [email protected], www.degierdrivesystems.com

KL300 MultiWinch

manual



– Let’s Gear Up!

Declaration of incorporation

Declaration of incorporation in accordance with the European Machinery Directive 2006/42/EC, Annex II, No. 1B

DE GIER B.V.

WESTLANDSEWEG 9

NL-2291 PG WATERINGEN

THE NETHERLANDS

We hereby declare that pursuant to article 2G the following partly completed machines are exclusively intended to be

integrated into or mounted in another machine or piece of equipment:

 



national authorities.

This partly completed machine is compliant with the provisions of the following European directives:







The following harmonised standards (or parts of these standards) have been applied:



Safety of machinery: Basic terms, general design principles

EN 60204-1:2018

Safety of machinery: Machinery electrical equipment



Rotating electrical machines

This partly completed machine may only be commissioned if it has been established that the machine into which this



Authorised compiler of the technical documents:

Rob Sandberg

Managing Director De Gier B.V.

Wateringen, 14-02-2023

Index

Declaration of incorporation..............................................................................................................................................2

Index............................................................................................................................................................................................3

Dimensions................................................................................................................................................................................4



1 Explanation of symbols and safety instructions.......................................................................................................8

2 Product.................................................................................................................................................................................10

3 Instructions for use..........................................................................................................................................................11

4 Installation and mounting instructions....................................................................................................................13



6 Settings................................................................................................................................................................................20

7 Modbus RTU protocol - Register Implementation..............................................................................................26

8 Troubleshooting................................................................................................................................................................29

9 Position of the buttons, LED's and dipswitches....................................................................................................30

10 Wiring diagram...............................................................................................................................................................31

11 Inspection and maintenance.....................................................................................................................................32

12 Warranty............................................................................................................................................................................33

13 LED explanation..............................................................................................................................................................33

14 Glossary.............................................................................................................................................................................34

Thank you



Please pay careful attention to the information in the installation manual during installation and set-up. If you have any

questions or come across problems, please do not hesitate to contact us.

 

  

De Gier Drive Systems

2.66

2.4

8.76

222

7.46

190

3.05

2.15

4.33

110

5.45

139

9.76

248

1.08

1.06

7.6

193

2.16

3x M8

2.66

2.4

8.76

222

7.46

190

2.15

4.33

110

5.45

139

9.76

248

2.16

1.93

1.91

9.29

236

3x M8

2.66

2.4

8.76

222

7.46

190

3.05

2.15

4.33

110

2.02

5.45

139

9.63

245

1.08

3x M8

Dimensions







Technical specications

Metric. | Imperial

Maximum output torque Nm | lbf-ft 90 | 66.38

Single winch drum maximum pulling force in reduced power kg | lbs 

Double winch drum maximum pulling force in reduced

power (per belt)

kg | lbs 

Winch drum diameter  

Roll-up speed  

Standard speed (½ speed setting via DIP switch) rpm 0,8 (0,4)

 revs. 

Supply voltage  24 (± 10%)

Power consumption VA 72

Power consumption in reduced power-mode (limited output

torque)

VA 48

Maximum current A 3

Maximum current in reduced power-mode (limited output

torque)

A 2

Protection - Thermal overload 3A

Digital control: bus type - 

Analog control: signal (galvanically isolated)  

  > 2

Action of operating @ signal failure - To pre-set opening position

Weight kg | lbs 

 -

Housing material - 

Ambient temperature  

IP rating protection class - 

Technical specications

The graphs below shows you the pulling force in relation to the length of the winch belt.

The graph lines show the following:

Displays the graph line of the drum with 1 winch belt [kg]

Displays the graph line of 2 drums with 1 winch belt each [kg]

Displays the graph line of 1 drum with 2 winch belts [kg]

340 340 336

323 323

311 311

299 299

289 289

279 279

270 270

261 261

253 253 245

175 175 168 161 161 155 155 150 150 144 144 139 139 135 135 130 130 126 126 123

168 161 155 150 144 139 135 130 126

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200

Pull force per winch belt

[kg]

Winding length winch belt

[mm]

Pulling force vs Winch belt lenght

[metric]

1 drum with 1 belt [kg] 2 drums, both with 1 belt [kg] 1 drum with 2 belts [kg]

Technical specications

The graphs below shows you the pulling force in relation to the length of the winch belt.

The graph lines show the following:

Displays the graph line of the drum with 1 winch belt [lbs]

Displays the graph line of 2 drums with 1 winch belt each [lbs]

Displays the graph line of 1 drum with 2 winch belts [lbs]

750 750 741

712 712

685 685

660 660

636 636

615 615

594 594

575 575 558 558 541

386 386 370 356 356 342 342 330 330 318 318 307 307 297 297 288 288 279 279 270

370 356 342 330 318 307 297 288 279

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 84

Pull force per winch belt

[lbs]

Winding length winch belt

[inch]

Pulling force vs Winch belt lenght

[imperial]

1 drum with 1 belt [lbs] 2 drums, both with 1 belt [lbs] 1 drum with 2 belts [lbs]

Important procedures are emphasised in this user manual in a separate box with the initial lines printed in bold. See

below for an explanation of the various instructions you will encounter in this manual.

Symbol Meaning Unit Metric | Imperial Symbol Meaning Unit Metric | Imperial

T Torque Nm | lbf-ft n Rotational speed rpm

P Power kW | hp L Length mm | inch

U Voltage  m Mass kg | lbs

I A v Roll-up speed i

Tip -  -

Note - Electrical -

Instruction Explanation

Tip 

more practically.

Attention! Remarks with supplementary information for the user. These remarks draw the user’s

attention to potential problems.

 Material damage can occur when the procedures are not followed carefully.

Warning! 

procedures are not followed carefully.

Risk of injury or death! The user’s life is directly endangered.

Explanation of symbols on the motor gearbox

The following symbols are shown on the motor gearbox

Symbol Meaning Symbol Meaning

No pressure cleaning Read the documentation

Electrically live parts PE connection (earth)

1 Explanation of symbols and safety instructions

Installation

• Read this installation manual carefully and in full.

• 

• Strictly observe the step-by-step procedures set out in the installation manual.

• 

maintenance and servicing.

• 

material damage due to the high torque of the motor gearbox.

General safety instructions

• With attached or driven components there is a risk of becoming trapped or injured. Amongst other things, the safety



devices or a dead-man vigilance system.

• Do not allow people to stand under or close to suspended loads.

• Attached or driven parts may have a shorter service life than the motor gearbox itself.

• 

conditions. We strongly recommend that for hoisting applications you use a motor gearbox equipped with a

mechanical brake and mount a fall-arrest brake on the drive shaft.

• Never loosen screws, couplings or other parts while the drive train is loaded externally.

• Also observe national legislation and guidelines regarding working conditions and safety.

• .

• Despite careful planning and compliance with all regulations, some risks cannot be prevented.

Qualied sta





-



plant or system is always required before work may be carried out.







determine all necessary positions. A brushless motor operates according to the step motor principle: if the next position

is not reached, an alarm relay will be activated.

Manufacturer

The address details of De Gier are set out below:

De Gier B.V.

Westlandseweg 9

NL-2291 PG Wateringen

The Netherlands

I : www.degierdrivesystems.com

E : [email protected]

T : +31 174 – 292 089

Identication plate

Article number

The structure of the article number on the above rating plate is set out below with an explanation of the possible

versions.

CODE SERIES Force

[kg]

Force

[lbs]

Version Voltage

[VDC]

Speed @ 50Hz

[ x 0,1 rpm]

Accessories

P 300 661 1 24 8 L

Possible series

 

 

 

 

Materials and parts of the gearbox

Gearbox part Materials

Gear wheels, shafts, bearings, retaining rings, … Steel

Gear unit housing, housing parts Aluminium

Worm gears 

Shaft seals, sealing caps Elastomer (with steel)

Gaskets Paper based and plastic elastomer

Limit switch and protective cover Plastic

Gear oil Enriched mineral oil

Electronics Various

2 Product



Article number



Production date

Serial number

De Gier barcode







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