Deger Energie DEGERtraker 3000NT Manual de usuario

Assembly Instruction

DEGERtraker 3000NT

DEGERtraker 3000HD

DEGERtraker 5000NT

DEGERtraker 5000HD

DEGERtraker 6000NT

DEGERtraker 7000NT

DEGERtraker 9000NT

Effective 2012-07-01

Assembly Instruction

DEGERtraker

List of content

Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT

2012-07-01

List of content

Part I Basics

Introduction.........................................................................................................................Page I-1

Security advices................................................................................................................. Page I-2

Short assembly instruction.…………………………..…………………………................…...Page I-3

Scope of delivery................................................................................................................Page I-4

Part II Foundation and mast

Assembly foundation.......................................................................................................... Page II-1

Assembly of the mast......................................................................................................... Page II-3

Dimensions.........................................................................................................................Page II-4

Part III Structure

Assembly integrated motor east-west and boomerang...................................................... Page III-1

Assembly boomerang and limit switch............................................................................... Page III-2

Assembly base frame.........................................................................................................Page III-3

Assembly Elevation-Motor (EMO)...................................................................................... Page III-6

Part IV Module carry system

DEGERtraker 3000NT / 3000HD........................................................................................Page IV-1

DEGERtraker 5000NT / 5000HD........................................................................................Page IV-2

DEGERtraker 6000NT........................................................................................................Page IV-3

DEGERtraker 7000NT........................................................................................................Page IV-4

DEGERtraker 9000NT........................................................................................................Page IV-5

Assembly of aluminium profiles and the modules.............................................................. Page IV-6

Assembly of the modules................................................................................................... Page IV-7

Assembly inverter holding (optional)…………....................................................................Page IV-8

Part V Control unit

Assembly control unit ........................................................................................................ Page V-1

Data sheet energy converter 6........................................................................................... Page V-2

Data sheet Central Control Box II……………………………………………………………... Page V-3

Data sheet Central Control Box III…..………………………………….……………………... Page V-4

Connecting energy converter to Central Control Box.........................................................Page V-5

DEGERcontrolsystem to DEGERtraker……………………………………………………….. Page V-6

CCB and Wind guard, Sunlight Sensor, Security Sensor...................................................Page V-7

Functional characteristics –arrangement check................................................................ Page V-8

Part VI Certificates

Declaration of conformity....................................................................................................Page VI-1

Declaration of commitment.................................................................................................Page VI-2

Report of implementing...................................................................................................... Page VI-3

Part VII Trouble shooting / Maintenace

Trouble shooting.................................................................................................................Page VII-1

Maintenance.......................................................................................................................Page VII-2

Fault report......................................................................................................................... Page VII-3

Please pay attention to the instructions on Page

I-1 and I-2!

Assembly Instruction

DEGERtraker

Part I - Basics

Inroduction

Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT

2012-07-01

Page I-1

Congratulation for aquiring a DEGERtraker.

You decided on a high quality dual-axis solar tracking system which is suitable for all current photovoltaic

solar modules.

Maximum solar yield:

The maximum solar yield can be achieved with the DEGERtraker tracking system.

By using the DEGERtraker tracking system, you are truly acknowledging the power of nature: you are not

only protecting our environment and nature but you are increasing your yield and thus achieving ROI sooner.

During the day, the DEGERtraker aligns itself like a sunflower following the sun or the brightest source of

light.

Maintenance-free. Long-life. Recyclable.

The systems designed to these exacting parameters are mass-produced in an ISO 9001-certified factory

under environmentally sound conditions. DEGERtraker systems are truly 99.9% recyclable.

Compared with rigid systems, the amount of electronic scrap after useful life is 40% lower!

Quick installation.

Pre-assembled components with detailed instructions allow an installation within less than four hours (after

the mast has been erected).

A technology to rely on.

The fact that the patent-protected control system and the utility model-protected mechanical system were

awarded the inventor’s prize of the federal state of Baden-Württemberg in South-Germany in 2000 shows

that the DEGERtraker meets the demands of both experts and investors.

Since this award the control unit and the mechanical system have been improved continuously. The design

of the DEGERtrakers is done according to DIN 1055-4 (3/2005) with independent certification.

Scope of delivery.

Complete dual-axis tracking system: mast, rotating head, supporting frame, aluminium solar module carrier

system - to fit the respective module type.

Control electronics: DEGERconecter with energy converter for extremely economical operation, wind monitor

and optional sunlight sensor and security sensor.

Foundation plan and this assembly instructions.

ATTENTION!

Read all of the instructions prior to working with the

equipment and save these Assembly Instructions!

The installation of the DEGERtraker may only be conducted by suitable specialists!

We recommend that the system be inspected by a master electrician, or at least a person with

equivalent qualification, after completion.

A fault report (page VII-3) must be submitted in order to process complaints. Complaints cannot be

processed if fault reports have not been filled out correctly!! (the serial number of the defect system

must be included in the report)

Assembly Instruction

DEGERtraker

Part I - Basics

Security advices

Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT

2012-07-01

Page I-2

The installed DEGERtraker tracking system has to be protected against trespassing in its

whole sphere of action by adapted measures, for example by errecting a fence.

While assemblage of the DEGERtraker or parts of the system and while the system is put

into operation some risks of injury exist caused by moveable parts of the tracking system. To protect injuries

caused by possibly existing burrs or sharp angles we imperatively recommend to wear gloves when

mounting the steel parts of the system.

In case of checks or changes at the DEGERtraker all parts of the system have to be free of

potential through a Customer-supplied electrical power switch. Zero-potential and mechanical protection

have to be proven and guaranteed due to the “General rules for accident prevention”. When voltage supply

is indispensable for checking the system injuries of persons have to be ruled out by adapted actions.

Lightning protection and grounding should be installed/designed in accordance with state

specific requirements and national standards for photovoltaic systems.

The whole sphere of action has to be free of any objects.

Elevation-axle and azimuth-axle of the DEGERtraker can be moved manually by the enclosed Central

Control Box (CCB). Therefore please pay attention to part V of this assembly instruction.

To move the traker safely in the horizontal position in case of power failure we recommend

to use a uninterruptible power supply. When all electrical components fail the systems can be moved into the

horizontal position by using standard tools. (see III-6)

The development of the DEGERtrakers is based on the DIN 1055-4. Reducing the module surface the

system will be able to resist higher demands than the values given in the norm. The maximum mountable

module surface depends on regional conditions and regulations. To calculate the maximum mountable

module surface a dimensioning-tool is available on our website. The download of the dimensioning-tool is

free.

DEGERtrakers can also be set up in earthquake endangered zones without reservation in respect

of module area or foundations geometry.

In case of accumulation of snow on the module surface with more than 35kg/m²(equivalent

to about 8 cm wet snow and about 15 cm powder snow) it is necessary to broach the module surface. It is

possible to do this by activating manually the CCB as described above.

For 6000NT and 9000NT the snow sensor is mandatory. Upon failure of the snow sensor, it is necessary to

tilt the module surface at a load of more than 10kg/m².

Intended Use

A DEGERtraker is designed and dimensioned to be applied with standard-photovoltaic

modules and is therefore not adapted to be applied with concentrator modules, mirrors, solar thermal

collectors etc. The maximum mountable module surface calculated by the dimensioning-tool must not be

exceeded in any case. As soon as the modules are mounted an operating wind guard has to be assembled

or the module surface has to stay in the horizontal position.

Permissible ambient temperature: -20°C to +55°C

Sound level Distance 20m: no difference to the sound level of the surrounding measurable

Distance 10m: 40 dB(A) Reference value: 40 dB(A) corresponds to:

- tweet of a bird

- usual background sound level in a house

Assembly Instruction

DEGERtraker

Part I - Basics

Short assembly instruction

Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT

2012-07-01

Page I-3

1st step

Assembly of foundation and mast

______________________________________________________________________________________

2nd step

Assembly of integrated motor east west

______________________________________________________________________________________

3rd step

Assembly of base frame

______________________________________________________________________________________

4th step

Assembly of Elevation motor

______________________________________________________________________________________

5th step

Assembly of modules and control unit

Scope of delivery

DEGERtraker

Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT

2012-07-01

Page I-4

A-Nr. Name of item p

Pos.

A-Nr. Name of item p

* Mast 1 1* Mast 1

8100041 Rotating head 3000NT 1 28100048 Rotating head 3000HD 1

8100017 Base frame 3000NT 1 38100018 Base frame 3000HD 1

4100038 Elevation-motor EMO V 1 44100038 Elevation-motor EMO V 1

8100036 Boltpack rotating head 1 58100019 Boltpack rotating head 1

6800003 Tread locking fluid 5g 1 66800003 Tread locking fluid 5g 1

8100034 Boomerang II3000NT 1 78100031 Boomerang II3000HD 1

8910 Assembly instruction 1 88910 Assembly instruction 1

8100115 Energy converter 6 1 98100115 Energy converter 6 1

* Aluminiumprofiles F-Set-HD * 10 * Aluminiumprofiles F-Set-HD *

6900003 Sliding nut M10, 30x20x6

Alu/Base frame

*12 6900003 Sliding nut M10, 30x20x6

Alu/Base frame

6100005 Bolt M10x140

Alu/Base

*14 6100005 Bolt M10x140

Alu/Base

* End clamp Solar module * 15 * End clamp Solar module *

6900007 Sliding nut M8 20x20x5 Solar module * 16 6900007 Sliding nut M8 20x20x5 Solar module *

* Bolt M8 Solar module * 17 * Bolt M8 Solar module *

6900015 Clamp plate 25x6, 4x2 Solar module * 18 6900015 Clamp plate 25x6, 4x2 Solar module *

* Bolt M6 Solar module * 19 * Bolt M6 Solar module *

6900006 Sliding nut M6 20x20x5 Solar module * 20 6900006 Sliding nut M6 20x20x5 Solar module *

A-Nr. Name of item p

Pos.

A-Nr. Name of item pc

* Mast 1 1* Mast 1

8100005 Rotating head 5000NT 1 28100046 Rotating head 5000HD 1

8100003 Base frame 5000NT 1 38100027 Base frame 5000HD 1

4100038 Elevation-motor EMO V 1 44100055 Elevation-motor EMO 1

8100036 Boltpack rotating head 1 58100019 Boltpack rotating head 1

6800003 Tread locking fluid 5g 1 66800003 Tread locking fluid 5g 1

8100034 Boomerang II5000NT 1 78100032 Boomerang II5000HD 1

8910 Assembly instruction 1 88910 Assembly instruction 1

8100115 Energy converter 6 1 98100115 Energy converter 6 1

* Aluminiumprofiles F-Set-X * 10 * Aluminiumprofiles F-Set-HD *

6900011

Clamp MTHM10-vz. Nova-Grip

Alu/Base frame

*11 6900011

Clamp MTHM10-vz. Nova-Grip

Alu/Base frame

6900003 Sliding nut M10, 30x20x6

Alu/Base frame

*12 6900003 Sliding nut M10, 30x20x6

Alu/Base frame

6100020 Bolt M10x35

Alu/Base frame

*13 6100020 Bolt M10x35

Alu/Base frame

* End clamp Solar module * 15 * End clamp Solar module *

6900007 Sliding nut M8 20x20x5 Solar module * 16 6900007 Sliding nut M8 20x20x5 Solar module *

* Bolt M8 Solar module * 17 * Bolt M8 Solar module *

6900015 Clamp plate 25x6, 4x2 Solar module * 18 6900015 Clamp plate 25x6, 4x2 Solar module *

* Bolt M6 Solar module * 19 * Bolt M6 Solar module *

6900006 Sliding nut M6 20x20x5 Solar module * 20 6900006 Sliding nut M6 20x20x5 Solar module *

A-Nr. Name of item p

Pos.

A-Nr. Name of item p

* Mast 1 1* Mast 1

8100083 Rotating head 6000NT 1 28100006 Rotating head 7000NT 1

8100081 Base frame 6000NT 1 38100004 Base frame 7000NT 1

4100055 Elevation-motor EMO V HD 1 44100038 Elevation-motor EMO V 1

8100019 Boltpack rotating head 1 58100019 Boltpack rotating head 1

6800003 Tread locking fluid 5g 1 66800003 Tread locking fluid 5g 1

8100032 Boomerang II6000NT 1 78100031 Boomerang II7000NT 1

8910 Assembly instruction 1 88910 Assembly instruction 1

8100115 Energy converter 6 1 98100115 Energy converter 6 1

* Aluminiumprofiles F-Set-HD * 10 * Aluminiumprofiles F-Set-X *

6900011

Clamp MTHM10-vz. Nova-Grip

Alu/Base frame

*11 6900011

Clamp MTHM10-vz. Nova-Grip

Alu/Base frame

6900003 Sliding nut M10, 30x20x6

Alu/Base frame

*12 6900003 Sliding nut M10, 30x20x6

Alu/Base frame

6100020 Bolt M10x35

Alu/Base frame

*13 6100020 Bolt M10x35

Alu/Base frame

* End clamp Solar module * 15 * End clamp Solar module *

6900007 Sliding nut M8 20x20x5 Solar module * 16 6900007 Sliding nut M8 20x20x5 Solar module *

* Bolt M8 Solar module * 17 * Bolt M8 Solar module *

6900015 Clamp plate 25x6, 4x2 Solar module * 18 6900015 Clamp plate 25x6, 4x2 Solar module *

* Bolt M6 Solar module * 19 * Bolt M6 Solar module *

6900006 Sliding nut M6 20x20x5 Solar module * 20 6900006 Sliding nut M6 20x20x5 Solar module *

Pos. 4a:

A-Nr. Name of item p 4100064 Boltpack EMO 1

* Mast 1

8100077 Rotating head 9000NT 1 Optional :

8100074 Base frame 9000NT 1 1900003 Inverter holding plate 1200 mm

4100055 Elevation-motor EMO HD 1 1900004 Inverter holding plate 900 mm

8100019 Boltpack rotating head 1 1900005 Inverter holding plate 600 mm

6800003 Tread locking fluid 5g 1 1900010 Inverter holding plate1200mmwithsupport bracket

8100032 Boomerang II9000NT 1 1900011 Inverter holding plate 900mmwithsupport bracket

8910 Assembly instruction 1 1900012

Inverter holding plate 600mmwithsupport bracket

8100115 Energy converter 6 1 1900007 Snow sensor

* Aluminiumprofiles F-Set-HD * 5100032 Sunlight sensor

6900011

Clamp MTHM10-vz. Nova-Grip

Alu/Base frame

*1990001 CentralControlBox BASIC

6900003 Sliding nut M10, 30x20x6

Alu/Base frame

*1990004

6100020 Bolt M10x35

Alu/Base frame

*1990003

* End clamp Solar module * 1990008

6900007 Sliding nut M8 20x20x5 Solar module *

* Bolt M8 Solar module *

6900015 Clamp plate 25x6, 4x2 Solar module * * depending on amount and size of modules

* Bolt M6 Solar module * Theexcat number and dimensionsrefer to theenclosed packing list.

6900006 Sliding nut M6 20x20x5 Solar module *

Inthe packing list you also canfind thecorresponding itemnumber.

1700001 DEGERtraker 7000NT

1300001 DEGERtraker 3000NT

1310001 DEGERtraker 3000HD

1500001 DEGERtraker 5000NT

1510001 DEGERtraker 5000HD

1600001 DEGERtraker 6000NT

1900001 DEGERtraker 9000NT

CentralControlBox STANDARD

CentralControlBox ADVANCED

Pendulumkit for wind guard

Assembly Instruction

DEGERtraker

Part I - Basics

Scope of delivery

Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT

2012-07-01

Page I-5

Pos.1 : Mast Pos.2 : Rotating head optional: Inverter holding plate

Snow Sensor

Sunlight Sensor

Pos.3 : Base frame CentralControlBox

for 9000NT

additional:

Wind guard

2x Thread rod BASIC

STANDARD

ADVANCED

Pendulum for Wind guard

Pos.4 :Elevation motor EMO Pos.4a: Bolt pack EMO

Pos. 5 : Bolt pack rotating head Pos. 7 Boomerang II Pos. 9 : Energy converter 6

Pos. 10 : Aluminum profiles

Pos. 11: Clamp MTH M10 Pos 12: Sliding nut M10 Pos. 13: Bolt Pos. 14: Bolt

M10x35 M10x140

Pos. 15: End Clamp Pos. 16: Sliding nut M8 Pos. 17: Bolt M8

Pos. 18: Clamp plate Pos. 19: Bolt M6 Pos. 20: Sliding nut M6

18x

Assembly Instruction

DEGERtraker

Part II –Foundation and mast

Assembley foundation

Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT

2012-07-01

Page II-1

A qualified professional must be commissioned with creating the foundation.

We recommend having the foundation reinforcement approved by a qualified engineer or technician

before concreting.

The necessary bearing capacity of the subsoil is 200 kN/m². This value must be checked for

correctness and documented by the site manager in charge. A substratum expert is to be called in if

there is any uncertainty.

In regions and with soils at risk of frost, further measures must be taken to ensure frost protection,

e.g. frost-proof sub-base or lean-mixed concrete fill down to the frost line.

A formwork and reinforcement diagram for the particular foundation, as shown below, can be obtained for

each DEGERtraker on request –you must observe the instructions given in the diagrams! This diagram will

be sent with the order confirmation. The diagram shown is only intended as a sample drawing.

Creating foundation

1st Step:

- Excavate top soil

- Insert conduit for cable (not in picture)

- Install formwork (Foundation dimensions, see page II-4)

- Lay bottom layer of wire-mesh steel Q257A Item1 into the formwork (cut into the formwork)

- Insert a spacer to ensure minimum concrete coverage (5 cm).

Assembly Instruction

DEGERtraker

Part II –Foundation and mast

Assembley foundation

Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT

2012-07-01

Page II-2

2nd Step:

- Insert mast mount centrally (height approx.10 cm).

- Install bent bar-steel into the center of the foundation.

ATTENTION: Conduit must be inside the mast

- Install bent bar-steel.

- Install top layer of wire-mesh steel Q257A (cut into the formwork).

3th Step:

- Create formwork for the receiving part.

- Attach foundation formwork.

- Affix foundation formwork in such a way that the formwork pressure generated by filling can be

absorbed.

- Pour out and compact the foundation (without receiving part) using C20/30 concrete.

4th Step:

- Affix mast with 2 reinforcement against rotation.

- Insert mast into the foundation receiving part.

You do not have to take account of the

location of the bores in the flange.

ATTENTION: Conduit must be inside the mast until min.

10 cm above foundation top edge

- Align mast vertically.

- Fill up receiving part and mast base up to the top edge

of the foundation using grout concrete C25/30 (flowable)

and compact the concrete.

The concrete should be allowed to harden for at least 2 days before any further installation work is

done!

ATTENTION! Cable guide

We recommend you attach a junction box to the side of

the foundations, as shown in the adjacent drawing. The

cables from the junction box to the rotating head must be

designed as flexible rubber cables.

Conduit

Junction box

Flexible

rubber cables

Use concrete backfill

from mast base to

foundation top edge

Assembly Instruction

DEGERtraker

Part II –Foundation and mast

Assembly of the mast

Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT

2012-07-01

Page II-3

Example for mounting on concrete wall C20/25:

Dimensions:

Free standing tracker: Tracker building integrated:

ATTENTION!

It is necessary to dimension the mounting for

every system separately according to the

conditions on site.

The calculations are to be assigned to a local

structural engineer who is responsible for the

present building!

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